CN105486717B - A kind of logistics combined transport flat tray back of the body heat source temperature-sensitive inspection damage method - Google Patents
A kind of logistics combined transport flat tray back of the body heat source temperature-sensitive inspection damage method Download PDFInfo
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- CN105486717B CN105486717B CN201510943550.1A CN201510943550A CN105486717B CN 105486717 B CN105486717 B CN 105486717B CN 201510943550 A CN201510943550 A CN 201510943550A CN 105486717 B CN105486717 B CN 105486717B
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- flat tray
- combined transport
- transport flat
- logistics
- hot spot
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/72—Investigating presence of flaws
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/20—Investigating or analyzing materials by the use of thermal means by investigating the development of heat, i.e. calorimetry, e.g. by measuring specific heat, by measuring thermal conductivity
Abstract
A kind of logistics combined transport flat tray back of the body heat source temperature-sensitive inspection damage method of the present invention, the temperature-sensitive that the hotspot's distribution situation after logistics combined transport flat tray is flowed through using thermal camera shooting constant speed thermal current examines damage method, and inspection damage system structure is made of thermal camera, thermal current air outlet;The side of thermal camera face logistics combined transport flat tray;Thermal current air outlet is blown into constant speed thermal current by external air blower, and constant speed thermal current extends upward through logistics combined transport flat tray;The present invention carries out inspection damage using thermal camera to logistics combined transport flat tray, can detect the mechanical structure of pallet deep layer and overcome Aging Damage of the traditional thermal inspection damage technology for the materials pallet such as plastics, inspection damage is efficient, it is at low cost, it is simple in structure, it has broad application prospects.
Description
Technical field
The present invention relates to a kind of logistics combined transport flat tray back of the body heat source temperature-sensitive inspection damage method more particularly to utilize from steady background
The method for detecting support holder structure defect in thermal current by thermal camera, belongs to logistics detection device technical field.
Background technology
Pallet is the important carrier of modern logistics standardization, is widely used in the logistics progresses such as Storage of Goods, handling, transport
In, plastic pallet is compared with wood composite pallet, have support holder structure can be customized, it is durable the advantages of.Plastic pallet is in ongoing operations
In the process, the haulage equipments such as fork truck, piler impact several times, friction, it is easy to cause crack, cut;Bearing goods gravity is made
Side squeezes caused by, maloperation, will also result in deformation, distorts, falls apart;High temperature, low temperature, high humidity environment can cause plastics
Aging, cracking.For plastic pallet once being cycled into circulation, aging breakage is different, it is necessary to periodically to each pallet
Carry out general inspection.
At present, plastic pallet detection mainly has artificial naked eyes method, machine vision method and thermal camera detection method, manually naked eyes
Method is the damaged degree by there is experience operating personnel to judge plastic pallet, decides whether to be eliminated;Thermal camera detection method is
By the way that plastic pallet is heated to certain temperature, the infrared thermal imagery of its structure is shot, analyzes the damaged degree of structure;And machine regards
Feel method is by common industrial camera, gathers tray surface image, its structural failure grade of intellectual analysis.
Machine vision method is more scientific compared with artificial naked eyes method, and check and evaluation result quantization degree is high, compared with temperature-sensitive phase
Machine method is at low cost, and to plastic pallet without secondary damage, detection environmental requirement is low, and detection speed is fast.But since plastic pallet is broken
Damage structure is mostly stereochemical structure:Cavity, flanging, disconnected beam, shine, damaged part has the moon more on the plane of delineation in normal light
Shadow, and plastic pallet irregular stamper architecture also more spatially structures in itself, the error and difficulty that measurement is brought to detect.
Cigarette combined transport flat tray is that cigarette puts one's child in a boarding nursery the important carrier of disk through transport.According to People's Republic of China's tobacco business mark
Quasi- YC/T 215-2007《Tobacco business universal pallet for through transport》Regulation, the nominal contour dimension of cigarette combined transport flat tray are long(l)
× wide(w)× high(h)For 1 000mm × 1 250mm × 150mm, through transport pallet uses plastics(Low-pressure high-density polyethylene HDPE
Or polypropylene PP)Material.In four into fork, single side using, top bed board be form, the structure that polycrystalline substance is chuan-shaped.
During the routine use of cigarette combined transport flat tray, the pallet of standardization the use by certain time it
Afterwards, there are certain variation, pallet disrepair phenomenon often can not be inevitable for appearance, physicochemical characteristics, and journey is automated in shelf magazine etc.
The higher pallet application scenario of degree, the damaged degree of pallet are to determine the important indicator that can pallet be continuing with.
The plastic construction of cigarette combined transport flat tray has certain closure, it is therefore an objective to which the machinery for enhancing pallet itself is strong
Degree, but during routine use, the missing of pallet partial structurtes often occurs, causes the destruction of pallet enclosed construction, leads
Pallet machinery compression strength is caused to decline.
Cigarette combined transport flat tray damage testing method has machine visual detection method, fiber reflection detection method and temperature-sensitive phase
Machine testing method.Thermal camera detection method uses thermal camera(Also referred to as " thermal infrared imager "), it is heated to by air-heater to pallet
Certain temperature, pallet itself become an infrared source, gather pallet heat radiation photo by thermal camera, analyze splitting for pallet
The mechanical damages such as line, defect.The shortcomings that this thermal camera detection method, is:Must heating of plastic pallet to certain temperature, though
This right high temperature will not cause plastic pallet fusing or permanent deformation occurs, but prolonged and repeated high-temperature baking, can accelerate to mould
The ageing process of material torr disk shortens its service life.On the other hand, plastic pallet heating and cooling be required for the regular hour
And place, unit pallet detection time is not only extended, also increases the working area of detection station.
The content of the invention
It is an object of the invention to solve existing above-mentioned technical problem, a kind of logistics combined transport flat tray back of the body heat source temperature-sensitive is provided
Examine damage method.In order to achieve the goal above, the technical scheme is that object is flowed through using thermal camera shooting constant speed thermal current
The temperature-sensitive inspection damage method of hotspot's distribution situation after stream combined transport flat tray.
Inspection damage system structure is made of thermal camera, thermal current air outlet;
The side of the thermal camera face logistics combined transport flat tray;
The thermal current air outlet is blown into constant speed thermal current by external air blower, and constant speed thermal current extends upward through logistics through transport
Flat pallet;
Inspection damage process specific steps include:
Step 1.1, pallet enter detection zone;When logistics combined transport flat tray by conveyor transport to thermal camera face position it
Afterwards, conveyor is stopped;
Step 1.2 is blown into constant speed thermal current;Extend upward through logistics combined transport flat tray, the machine of logistics combined transport flat tray side
Tool structure causes constant speed thermal current that air-flow turbulence occurs in edge, and thermal field non-uniform phenomenon, abnormal office occur for local location
Portion's hot spot corresponds to the exception of logistics combined transport flat tray lateral mechanical structure;
Step 1.3, thermal camera shooting;The side temperature-sensitive picture of logistics combined transport flat tray is shot, is analyzed for abnormal hot spots;
Step 1.4 stops outlet air;Thermal current air outlet stops outlet air;
Step 1.5, pallet remove detection zone;Logistics combined transport flat tray is taken away test position by conveyor;
Step 1.6, detection zone recover;The fast quick-recovery of detection zone ambient temperature is normal, is next logistics combined transport flat tray
Harm is examined to prepare;
Step 1.7, the detection of thermal camera abnormal hot spots;
The specific steps of the thermal camera abnormal hot spots detection method include:
Step 2.1:Binaryzation;A heat degree threshold is selected, the pixel more than the threshold value is hot spot, otherwise to be non-hot,
The hot spot region of logistics combined transport flat tray side heat sensitive image is distinguished from background;
Step 2.2:The Morphological scale-space of image;Hot spot region is carried out with erosion operator, Expanded Operators successively repeatedly
Morphological scale-space;
Step 2.3:It numbers hot spot region;The hot spot region of each segmentation is numbered using 4 connected domain algorithms;
Step 2.4:Hot spot region abnormality detection;With the hot spot region of normal logistics combined transport flat tray side heat sensitive image into
Row compares, and point calculates absolute difference summation value pixel-by-pixel, more than some threshold value, it is believed that the hot spot region and normal hot spot region phase
Difference is larger, and there are mechanical structure abnormal conditions;Otherwise it is assumed that the mechanical structure of the hot spot region belongs to normal condition.
Step 2.5:Hot spot scores extremely;Absolute difference summation value according to being calculated in step 2.4 comments hot spot extremely
Point, revaluate is bigger to illustrate that textural anomaly is more serious, and otherwise textural anomaly is not serious.
In conclusion the present invention significantly has technical effect that:Logistics combined transport flat tray is examined using thermal camera
Damage can detect the mechanical structure of pallet deep layer and traditional thermal is overcome to examine damage technology for the old of the materials pallet such as plastics
Change damage, inspection damage is efficient, at low cost, simple in structure, has broad application prospects.
Description of the drawings
Fig. 1 is a kind of structure of the detecting device figure of logistics combined transport flat tray back of the body heat source temperature-sensitive inspection damage method of the present invention;
Fig. 2 is a kind of flow chart of logistics combined transport flat tray back of the body heat source temperature-sensitive inspection damage method of the present invention;
Fig. 3 is a kind of unfilled corner temperature-sensitive of logistics combined transport flat tray back of the body heat source temperature-sensitive inspection damage method of the present invention as example;
Fig. 4 is a kind of cut edge temperature-sensitive of logistics combined transport flat tray back of the body heat source temperature-sensitive inspection damage method of the present invention as example;
Fig. 5 is a kind of crackle temperature-sensitive of logistics combined transport flat tray back of the body heat source temperature-sensitive inspection damage method of the present invention as example.
Specific embodiment
Refer to the attached drawing, below the present invention will be described in detail.
As shown in Figure 1, the detection device of logistics combined transport flat tray back of the body heat source temperature-sensitive detraction method of the present invention is by thermal camera
100th, thermal current air outlet 101 forms;The side of 100 face logistics combined transport flat tray 102 of thermal camera;When logistics through transport lifts
After disk 102 transports to 100 face position of thermal camera by conveyor, conveyor parking, from thermal current air outlet 101 by external drum
Wind turbine is blown into constant speed thermal current 103, and constant speed thermal current 103 extends upward through logistics combined transport flat tray 102, by logistics combined transport flat tray
The mechanical structure of 102 sides influences, and air-flow turbulence occurs in edge for constant speed thermal current 103, and it is uneven that thermal field occurs for local location
Even phenomenon, abnormal hot localised points correspond to the exception of 102 lateral mechanical structure of logistics combined transport flat tray;It is clapped by thermal camera 100
The side temperature-sensitive picture of logistics combined transport flat tray 102 is taken the photograph, is analyzed for abnormal hot spots;Afterwards, thermal current air outlet 101 stops
Logistics combined transport flat tray 102 is taken away test position by wind, conveyor, and the fast quick-recovery of test position ambient temperature is normal, is next
A logistics combined transport flat tray 102 is examined harm and is prepared.
As shown in Fig. 2, the testing process of logistics combined transport flat tray back of the body heat source temperature-sensitive detraction method of the present invention is based on above original
Reason, inspection damage process specific steps include:
Step 1.1, pallet enter detection zone 200;Thermal camera is transported to when logistics combined transport flat tray by conveyor just aligning
After putting, conveyor parking;
Step 1.2 is blown into constant speed thermal current 201;Logistics combined transport flat tray is extended upward through, logistics combined transport flat tray side
Mechanical structure causes constant speed thermal current that air-flow turbulence occurs in edge, and thermal field non-uniform phenomenon occurs for local location, abnormal
Hot localised points correspond to the exception of logistics combined transport flat tray lateral mechanical structure;
Step 1.3, thermal camera shooting 202;The side temperature-sensitive picture of logistics combined transport flat tray is shot, for abnormal hot spots point
Analysis;
Step 1.4 stops outlet air 203;Thermal current air outlet stops outlet air;
Step 1.5, pallet remove detection zone 204;Logistics combined transport flat tray is taken away test position by conveyor;
Step 1.6, detection zone recover 205;The fast quick-recovery of detection zone ambient temperature is normal, is lifted for next logistics through transport
Disk inspection harm prepares;
Step 1.7, thermal camera abnormal hot spots detection 206;
The specific steps of the thermal camera abnormal hot spots detection method include:
Step 2.1:Binaryzation 207;A heat degree threshold is selected, the pixel more than the threshold value is hot spot, otherwise to be non-thermal
Point distinguishes the hot spot region of logistics combined transport flat tray side heat sensitive image from background;
Step 2.2:The Morphological scale-space 208 of image;Repeatedly successively with erosion operator, Expanded Operators to hot spot region into
Row Morphological scale-space;
Step 2.3:Hot spot region number 209;The hot spot region of each segmentation is compiled using 4 connected domain algorithms
Number;
Step 2.4:Hot spot region abnormality detection 210;With the hot zone of normal logistics combined transport flat tray side heat sensitive image
Domain is compared, and point calculates absolute difference summation value pixel-by-pixel, more than some threshold value, it is believed that the hot spot region and normal hot zone
Domain difference is larger, and there are mechanical structure abnormal conditions;Otherwise it is assumed that the mechanical structure of the hot spot region belongs to normal condition.
Step 2.5:Hot spot scoring 211 extremely;Hot spot is carried out extremely according to the absolute difference summation value calculated in step 2.4
Scoring, revaluate is bigger to illustrate that textural anomaly is more serious, and otherwise textural anomaly is not serious.
Embodiment:The unfilled corner detection of logistics combined transport flat tray back of the body heat source temperature-sensitive detraction method of the present invention, as shown in figure 3, object
The column bottom for flowing combined transport flat tray 102 has a unfilled corner 300, under constant speed thermal current, logistics through transport after by the collision of fork truck yoke
The hot spots of 102 side of flat pallet are as shown in heavy black, and the edge hot spot of unfilled corner 300 is unfilled corner hot spot 301, in thermal camera
Imaging neutralizes normal 102 mechanical structure of logistics combined transport flat tray, and there are apparent differences.
Embodiment:The cut edge detection of logistics combined transport flat tray back of the body heat source temperature-sensitive detraction method of the present invention, as shown in figure 4, object
There is a cut edge 400 in the crossbeam portion for flowing combined transport flat tray 102 after by the collision of fork truck yoke, and under constant speed thermal current, logistics through transport is put down
The hot spots of 102 side of pallet are as shown in heavy black, and the hot spot of cut edge 400 is cut edge hot spot 401, in thermal camera imaging
There are apparent differences with normal 102 mechanical structure of logistics combined transport flat tray.
Embodiment:The crack detection of logistics combined transport flat tray back of the body heat source temperature-sensitive detraction method of the present invention, as shown in figure 5, object
There are a crackle 500, under constant speed thermal current, logistics through transport in the column position for flowing combined transport flat tray 102 after by the collision of fork truck yoke
For the hot spots of 102 side of flat pallet as shown in heavy black, the hot spot of crackle 500 is crackle hot spot 501, is imaged in thermal camera
Neutralizing normal 102 mechanical structure of logistics combined transport flat tray, there are apparent differences.
Claims (1)
1. a kind of logistics combined transport flat tray back of the body heat source temperature-sensitive inspection damage method, it is characterised in that:Using thermal camera shooting constant speed heat
Air-flow flows through the temperature-sensitive inspection damage method of the hotspot's distribution situation after logistics combined transport flat tray;
Inspection damage system structure is made of thermal camera, thermal current air outlet;
The side of the thermal camera face logistics combined transport flat tray;
The thermal current air outlet is blown into constant speed thermal current by external air blower, and constant speed thermal current extends upward through logistics through transport and lifts
Disk;
Inspection damage process specific steps include:
Step 1.1, pallet enter detection zone;After logistics combined transport flat tray transports to thermal camera face position by conveyor,
Conveyor is stopped;
Step 1.2 is blown into constant speed thermal current;Extend upward through logistics combined transport flat tray, the machinery knot of logistics combined transport flat tray side
Structure causes constant speed thermal current that air-flow turbulence occurs in edge, and thermal field non-uniform phenomenon, abnormal localized heat occur for local location
The exception of the corresponding logistics combined transport flat tray lateral mechanical structure of point;
Step 1.3, thermal camera shooting;The side temperature-sensitive picture of logistics combined transport flat tray is shot, is analyzed for abnormal hot spots;
Step 1.4 stops outlet air;Thermal current air outlet stops outlet air;
Step 1.5, pallet remove detection zone;Logistics combined transport flat tray is taken away test position by conveyor;
Step 1.6, detection zone recover;The fast quick-recovery of detection zone ambient temperature is normal, for next logistics combined transport flat tray inspection damage
It prepares;
Step 1.7, the detection of thermal camera abnormal hot spots;
The specific steps of the thermal camera abnormal hot spots detection method include:
Step 2.1:Binaryzation;A heat degree threshold is selected, the pixel more than the threshold value is hot spot, otherwise to be non-hot, by object
The hot spot region of stream combined transport flat tray side heat sensitive image is distinguished from background;
Step 2.2:The Morphological scale-space of image;Form is carried out to hot spot region with erosion operator, Expanded Operators successively repeatedly
Handle;
Step 2.3:It numbers hot spot region;The hot spot region of each segmentation is numbered using 4 connected domain algorithms;
Step 2.4:Hot spot region abnormality detection;Compared with the hot spot region of normal logistics combined transport flat tray side heat sensitive image
Compared with, pixel-by-pixel point calculate absolute difference summation value, more than some threshold value, it is believed that the hot spot region and normal hot spot region difference compared with
Greatly, there are mechanical structure abnormal conditions;Otherwise it is assumed that the mechanical structure of the hot spot region belongs to normal condition;
Step 2.5:Hot spot scores extremely;Absolute difference summation value according to being calculated in step 2.4 scores extremely to hot spot, changes
Value is bigger to illustrate that textural anomaly is more serious, and otherwise textural anomaly is not serious.
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