Disc insulator hydraulic pressure test fixture and test barrel thereof
Technical field
The present invention relates to a kind of disc insulator hydraulic pressure test fixture and test barrel thereof.
Background technology
In order to ensure the bearing capacity of disc insulator, before disc insulator dispatches from the factory, need to carry out the hydraulic testing by disc insulator hydraulic pressure test fixture to disc insulator.Existing disc insulator hydraulic pressure test fixture is as shown in Figure 1 and 2: comprise test barrel, test barrel comprises the cylindrical shell 3 that axis extends along the vertical direction, the upper end of cylindrical shell is provided with the mounting flange 2 for coordinating with the insulator flange on disc insulator, the upper surface of mounting flange is a plane, disc insulator also comprises the cover plate 1 be bolted on mounting flange, during test, disc insulator 4 is clamped and fixed between mounting flange and cover plate, the insulator flange 5 of disc insulator is provided with interior land 7, outer land 6, in, outer land surrounds O-ring seal mounting groove 9, in O-ring seal mounting groove, O-ring seal is set.Water pressure generation in test barrel, to test the anti-pressure ability of disc insulator, and there is allowing in test the elusive problem of staff, the design resistance to compression of disc insulator is at more than 4MPa, at the trial, start about the pressure of 2.8MPa, just there is cracking phenomena in disc insulator, this point does not also meet design logic, cracking part all occurs in insulator flange place simultaneously, it is inconsistent that this also follows the expection of disc insulator to destroy position, the cracking at insulator flange place causes the disc insulator of cost intensive to damage, heavy losses are caused to enterprise, simultaneously also with wrong test figure, test is early stage, staff thinks it is that the design pressure of insulator flange is inadequate, custom just adds the physical dimension at this place, after this place's size of increase, the problem that insulator flange is easily destroyed still is there is during test, staff be this to the Change In Design of disc insulator repeatedly, result is not very good.Frock personnel find afterwards, and the height of outer land is higher than the height of interior land, and the upper surface of mounting flange only can contact with outer land, only has this place of outer land stressed like this, and this may be cause insulation in flange basic reason easy to crack.
Summary of the invention
The object of the present invention is to provide a kind of disc insulator hydraulic pressure test fixture, the problem that during to solve the prior art hydraulic testing, the insulator flange of disc insulator is easy to crack; The present invention also aims to provide the test barrel used in this disc insulator hydraulic pressure test fixture a kind of.
In order to solve the problem, in the present invention, the technical scheme of test barrel is:
The test barrel of disc insulator hydraulic pressure test fixture, comprise cylindrical shell and be arranged at the mounting flange on cylindrical shell, the upper surface of mounting flange comprise for on insulator flange in land contact coordinate in land surface of contact with for contacting the outer land surface of contact coordinated with the outer land on insulator flange, outer land surface of contact is positioned at the outside of land surface of contact, and the height of outer land surface of contact is lower than the height of described interior land surface of contact.
Outer land surface of contact is connected by the transition of evagination circular arc chamfering with interior land surface of contact.
The upper surface of mounting flange also comprises the connection plane be positioned at outside outer land surface of contact, connection plane is provided with the bolt penetration hole that axis extends along the vertical direction, connects the height of height higher than described outer land surface of contact of plane.
Connect plane to be connected with the transition of outer land surface of contact by ramp down angle.
In the present invention, the technical scheme of disc insulator hydraulic pressure test fixture is:
Disc insulator hydraulic pressure test fixture, comprise test barrel, test barrel comprises cylindrical shell and is arranged at the mounting flange on cylindrical shell, the upper surface of mounting flange comprise for on insulator flange in land contact coordinate in land surface of contact with for contacting the outer land surface of contact coordinated with the outer land on insulator flange, outer land surface of contact is positioned at the outside of land surface of contact, and the height of outer land surface of contact is lower than the height of described interior land surface of contact.
Outer land surface of contact is connected by the transition of evagination circular arc chamfering with interior land surface of contact.
Disc insulator hydraulic pressure test fixture also comprises cover plate, the upper surface of mounting flange also comprises the connection plane for connecting described cover plate be positioned at outside outer land surface of contact, connection plane is provided with the bolt penetration hole that axis extends along the vertical direction, connects the height of height higher than described outer land surface of contact of plane.
Connect plane to be connected with the transition of outer land surface of contact by ramp down angle.
Beneficial effect of the present invention is: in the present invention, the upper surface of mounting flange comprises the interior land surface of contact of inside and outside setting and outer land surface of contact, during test, interior land surface of contact contacts with interior land and coordinates, outer land surface of contact contacts with outer land and coordinates, in, outer land is jointly stressed, after this improvement, carry out test of many times, do not have the situation from insulator flange cracking occurs, hydraulic pressure destruction value is not lower than 4.0MPa, the stability of test significantly improves, not only bring correct test figure to disc insulator, also for producer saves a large amount of costs.
Accompanying drawing explanation
Fig. 1 is the structural representation of disc insulator hydraulic pressure test fixture in background technology of the present invention;
Fig. 2 be inside and outside land and the mounting flange of disc insulator in background technology coordinate schematic diagram;
The structural representation of the test barrel in an embodiment of Fig. 3 disc insulator hydraulic pressure test fixture of the present invention;
Fig. 4 is the A place enlarged drawing in Fig. 3.
Embodiment
The embodiment of disc insulator hydraulic pressure test fixture is as shown in Fig. 3 ~ 4: comprise test barrel and cover plate (not shown), test barrel comprises cylindrical shell 3 and is arranged at the mounting flange 2 on cylindrical shell, the upper surface of mounting flange 2 comprise for on insulator flange in land contact coordinate in land surface of contact 211, for contacting the outer land surface of contact 212 that coordinates and the connection plane 213 for connecting cover plate with the outer land on insulator flange, interior land surface of contact, outer land surface of contact be connected plane and set gradually from the inside to the outside, interior land surface of contact, the height connecting plane unanimously namely in land surface of contact be connected planes align and arrange, outer land surface of contact lower than interior land surface of contact be connected plane, adding man-hour, only just can need simply mold connection plane in a upper surface mill off part for mounting flange, outer land surface of contact and interior land surface of contact, outer land surface of contact is connected by evagination circular arc chamfering 9 transition with interior land surface of contact, connect plane to be connected with the transition of outer land surface of contact by ramp down angle 10.Connection plane 213 being provided with the bolt penetration hole 8 that axis extends along the vertical direction, by installing bolt in bolt penetration hole, cover plate being fixed on mounting flange 2.
During test, disc insulator is sandwiched and fixed between mounting flange and end cap, interior land surface of contact on mounting flange contacts with the interior land on disc insulator and coordinates, outer land surface of contact on mounting flange contacts with the outer land on disc insulator and coordinates, when carrying out the hydraulic testing, in, outer land is simultaneously stressed, thus ensure when high pressure, can not ftracture from insulator flange, frock after improvement carries out multiple disc insulator test, do not have the situation from insulator flange cracking occurs, hydraulic pressure destruction value is not lower than 4.0MPa, meet disc insulator test pressure, stability and the mean value of test all have and significantly improve.
In other embodiments of the invention: the height of the height and interior land surface of contact that connect plane also can be inconsistent.
The embodiment of test barrel is as shown in Fig. 3 ~ 4: the concrete structure of test barrel is identical with the test barrel described in above-mentioned each disc insulator hydraulic pressure test fixture embodiment, is not described in detail in this.