CN105485008A - Eccentric rotor air compressor - Google Patents

Eccentric rotor air compressor Download PDF

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Publication number
CN105485008A
CN105485008A CN201510944355.0A CN201510944355A CN105485008A CN 105485008 A CN105485008 A CN 105485008A CN 201510944355 A CN201510944355 A CN 201510944355A CN 105485008 A CN105485008 A CN 105485008A
Authority
CN
China
Prior art keywords
rotor
air
shutoff valve
seal
tongue piece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510944355.0A
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Chinese (zh)
Inventor
王喜来
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201510944355.0A priority Critical patent/CN105485008A/en
Publication of CN105485008A publication Critical patent/CN105485008A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/344Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C27/00Sealing arrangements in rotary-piston pumps specially adapted for elastic fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/12Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressor (AREA)

Abstract

The invention provides an eccentric rotor air compressor which comprises a rotor, a shell, a bolt piece device, an air inlet and an air outlet. A shell cavity capable of compressing air is formed between the rotor and the shell. The rotor is eccentrically arranged in the shell cavity. A shutoff valve is arranged among one side of the rotor and two points on one side of the shell cavity. The air inlet and the air outlet are formed in the two sides of the shutoff valve respectively. End sealing pressing sheets are arranged at the two ends of the shell cavity. The sealing strength of each end sealing pressing sheet is automatically adjusted through an inflation air bag communicated with an air tank. The rotor is provided with rotor grooves. Bolt pieces move in a reciprocating manner in the rotor grooves. Bolt piece end sealing devices abut against the inner wall of the shell cavity and the sealing angles can be automatically adjusted. When the air compressor works, power is input through a rotor shaft, the rotor drives the bolt pieces to rotate, compressed air in the shell cavity is exhausted through the air outlet, meanwhile fresh air is sucked in through the air inlet, the double effects of air inflow and compressed air exhausting can be achieved at the same time through the same rotation action, and the compressed air can be continuously obtained through circulating reciprocating motion.

Description

A kind of eccentric rotor air compressor
Technical field
The present invention is a kind of air compression plant, rotarily drives tongue piece seal arrangement continuously produce pressurized gas by rotor.
Background technique
Current air compressor, all mostly driven by motor to drive piston to-and-fro motion thus produce pressurized gas in the cylinder via bent axle, cylinder piston has the structure of much complex, its effective working stroke is short, inefficiency, because in working procedure, piston frequently changes moving direction, its impact force is large, noise is high, and consume energy high defect.
Summary of the invention
For deficiency of the prior art, the object of this invention is to provide a kind of eccentric rotor air compressor, this invention adopts the rotor of eccentric setting to drive tongue piece device to rotate, continuously can produce pressurized gas, tongue piece seal arrangement is in rotary course, automatically can regulate under elastic device effect and seal angle with housing cavity wall, same spinning movement can complete air inlet and compression exhaust two-way function simultaneously, there is no non-productive work link, also can not produce high, gas impact noise in low pressure transfer process, thus there is noise little, consume energy low, working efficiency is high, stable performance, the features such as structure is simple.
The technological scheme that the present invention solves the problem is a kind of eccentric rotor air compressor, comprise rotor, housing, tongue piece device, suction port, air outlet, there is between rotor and housing the housing chamber can compressed air, rotor eccentricity is arranged in housing chamber, between the side of rotor and the upside in housing chamber, there is air tight contact portion, described suction port, air outlet is separately positioned on this both sides, air tight contact portion, two end part, housing chamber are provided with end rotary seal compressing tablet, rotor is provided with rotor, being provided with in rotor can reciprocating tongue piece device wherein, this tongue piece device end is provided with end seal, this end seal oscillation adjustment can seal angle voluntarily, and keep air tight contact with housing cavity wall all the time.During air compressor work, the rotor shaft input power of rotor, drives rotor to rotate, thus is discharged via air outlet by the pressurized gas in housing chamber, suck new gas simultaneously by suction port, and iterative motion continuously can reach and obtain compressed-air actuated object.
Further, in order to keep the air tight contact between rotor and top, housing chamber, housing is provided with shutoff valve on the upside of chamber, this shutoff valve is fixed in seal groove by holding device, shutoff valve hermetic terminal is resisted against rotor week circular surfaces under the effect of elastic pressuring clamping device, ensure shutoff valve hermetic terminal all the time with rotor air tight contact.
In addition, shutoff valve holding device is independent setting, shutoff valve top is provided with elastic sealing device, can covers at any time after shutoff valve is worn, and is also convenient to the maintenance of tongue piece, maintenance and changes.
Further, compression air bag is had in end part seal compressing tablet arranged outside, this air bag suction port is connected with external gas cylinders, in air compressor working procedure, this air bag can regulate the dynamics of sealing compressing tablet automatically according to the change of gas tank air pressure, so more scientificlly and effectively reach good sealing effect.
Further, end part seal compressing tablet Zhou Yuan is provided with seal ring, sealing circle inner side surface becomes same parallel lines with flap sides, can not be worn and torn week circle seal ring in tongue piece device rotary course, after two end part sealing compressing tablet is worn, air bag can promote end sealing pressing sheet and cover, and makes it guarantee good sealing effect.After air compressor quits work, two end part sealing pressing sector-meeting progressively weakens or pressure relief along with the air pressure reduction of gas tank.
Further, tongue piece two end part seal arrangement adopts semi-cylindrical form, and inside establish oilhole, its end part seal cambered surface and housing cavity wall angle match, and remain intact sealing with it.
Further, arrange oil pump, circulate in vivo for lubricant oil in rotor shaft right part, ensure each component lubrication and cooling, after air compressor quits work, lubricant oil can flow back into oil conservator.
Accompanying drawing explanation
Fig. 1 is the plan view of a kind of eccentric rotor of the present invention air compressor.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the operating diagram that tongue piece of the present invention is in another working position.
Fig. 4 is the sectional view of housing.
Fig. 5 is the plan view of tongue piece device.
Fig. 6 is the side view of Fig. 5.
Description of reference numerals:
1 rotor; 11 rotor; 12 rotor tip dovetail grooves; 13 rotor shafts; 15 power intakes; 17 oil pumps; 18 spill ports; 20 rotor oil inlet holes;
2 tongue piece devices; 21 first tongue pieces; 22 second tongue pieces; 23 tongue piece spring assemblies; 231 pilot holes; 24 end tongue seal arrangements; 241 end part seal rotary parts; 242 end part seal cambered surfaces; 25 tongue piece seal grooves; 251 flap sides sealings; 26 tongue piece seal rings; 261 tongue piece end face elastic sealing devices; 262 flap sides elastic sealing devices; 27 tongue piece lubricating end surface oilholes; 28 flap sides oilholes;
3 housings; 31 housing chambeies; 32 air outlets; 33 suction ports; 34 dam valve pool; About 35 end caps; 36 suspension ring; 37 shutoff valve pressing springs; 38 legs; 381 leg holes; 39 end part seal compressing tablet seal rings;
4 end part seal compressing tablets; 40 oil conservators; 42 airbag chambers; 43 air bags; 45 shutoff valve holding device oil inlet holes; 46 turns of groove oil inlet holes; 48 end tongue seal arrangement oilholes;
5 shutoff valves; 51 shutoff valve seal rings; 52 shutoff valve holding devices.
Embodiment
As shown in Fig. 1,2,3,5,6.This air compressor comprises rotor 1, housing 3, suction port 33, air outlet 32, there is between rotor 1 and housing 3 the housing chamber 31 can compressed air, rotor 1 is eccentrically set in housing chamber 31, have air tight contact portion between on the upside of the side of rotor 1 and housing chamber 31, this suction port 33, air outlet 32 are separately positioned on this both sides, air tight contact portion, and two ends, housing chamber 31 are provided with end seal; Rotor 1 is provided with rotor 11, being provided with in rotor 11 can reciprocating tongue piece device 2 wherein, the end tongue of this tongue piece device 2 all the time with the housing chamber 31 inwall air tight contact of housing 3, and in rotor 1 rotation process, the gas in housing chamber 31 can be compressed.
As Fig. 1, 2, 3, shown in 4, in order to keep the air tight contact between rotor 1 and top, housing chamber 31, there is on the upside of housing chamber 31 the dam valve pool 34 equal with rotor 1 length, shutoff valve 5 is provided with in this valve pool 34 that dams, air tight contact between rotor 1 and shutoff valve 5, shutoff valve holding device 52 is provided with the shutoff valve stage clip 37 that can push shutoff valve 5, under the effect of shutoff valve stage clip 37, shutoff valve and hermetic terminal can keep sealing state with rotor 1 all the time, shutoff valve holding device oil inlet hole 45 and rotor oil inlet hole 20 is provided with in shutoff valve holding device 52 and rotor 11, in oil pump 17 working procedure, lubricant oil can be made to circulate in vivo, lubricant oil is got back in oil conservator 40 by spill port 18.
As shown in Fig. 1,2,5,6, rotor 11 is through upwards running through the circumference of rotor 1, tongue piece device 2 comprises the first tongue piece 21 and the second tongue piece 22, first tongue piece 21 and the second tongue piece 22 two end part are provided with end seal 24, and the mode arranged with two tongue pieces 21,22 split taked by end tongue seal arrangement 24.Be provided with between the first tongue piece 21 and the second tongue piece 22 two tongue pieces open and with the tongue piece elastic device 23 of housing chamber 31 inwall air tight contact, this tongue piece elastic device 23 is spring, tongue piece elastic device 23 two ends are resisted against in the pilot hole 231 of the first tongue piece 21 and the second tongue piece 22, thus can guarantee that two tongue piece hermetic terminals 24 are resisted against on the inwall in housing chamber 31 all the time.
As shown in Figure 3, Fig. 3 is the operating diagram that tongue piece of the present invention is in another working position, end tongue seal arrangement 24 is for being movably set in the two ends of the first tongue piece 21 and the second tongue piece 22, and it is semi-cylindrical form that the first tongue piece 21 and the second tongue piece 22 two ends have inside end half slot 241 end tongue seal arrangement 24 respectively.Inside end tongue half slot 241 and end tongue seal arrangement 24, semicolumn two parts assemble yardstick mutually and coincide, in tongue piece device 2 rotary course, two end tongue seal arrangements 24 adjustment end can seal the sealing angle of cambered surface 242 and housing chamber 31 inwall automatically, can ensure effectively to compress gas, and after end tongue seal arrangement 24 wearing and tearing, directly this face seals 24 can be taken off and change.
As shown in Fig. 1,2,5,6, tongue piece device 2 is provided with tongue piece seal groove 25, this both sides sealing ring 26 is provided with " tongue piece end face elastic sealing device " 261 and flap sides elastic sealing device 262, can be compensated it by elastic device 261 and 262 when wearing and tearing occur seal ring 26, thus two side cavity in the housing chamber 31 shown in Fig. 1 can tightness be separated, avoid pressurized gas to bleed in low-pressure cavity.
As shown in Figure 1,3, for the tongue piece of air compressor turns to another working position schematic diagram according to sense of rotation shown in Fig. 1.Working position shown in Fig. 3, the lower chamber volume that housing chamber 31 is separated by tongue piece 21,22 is maximum, in order to ensure effective workload of air compressor, housing chamber 31 inwall is provided with longer suction port 33, this suction port 33 peak is consistent based on rotor 1 center height, be position as shown in Figure 3, can ensure that in this position the gas flow sucked for first compression is maximum, thus can ensure that air compressor runs efficiently.This machine does not need to arrange air-intake valve plate, only needs to arrange exhaust valve plate, so noise is lower.
As shown in Figure 1, 2, two end part, housing chamber 31 seal arrangement comprises end part seal compressing tablet 4, end part seal compressing tablet 4 is provided with the cascade carrying out sealing with turn 1 end and seals 12, end part seal compressing tablet 4 couple positioned opposite has airbag chamber 42, air bag 43 is set in airbag chamber 42, this air bag 43 suction port is connected with external gas cylinders, in air compressor working procedure, air bag 43 can regulate the sealing load of two end part end part seal compressing tablet 4 automatically according to the pressure change of external gas cylinders, the excellent working effect of more scientific and effective guarantee air compressor for this reason.When air compressor quits work, the sealing load that air bag 43 can reduce along with the air pressure of external gas cylinders and weaken gradually end sealing pressing sheet 4.Can easily starting operation when resetting air compressor work.
As shown in Fig. 2,5,6, rotor 1 shaft end arranges oil pump 17, the oilhole 48 that this oil pump 17 can provide lubricant oil to enter tongue piece oilhole 27,28 and end tongue seal arrangement 24 via shutoff valve holding device oil inlet hole 45 and rotor oil inlet hole 20 is getting back to oil conservator 40 by spill port 18, continuous circulation reaches the effect such as lubrication, cooling to each component toward redoubling, ensures air compressor smooth running.
In addition, housing 3 bottom is provided with leg 38, and being provided with on leg 38 installs fixed hole 381, is arranged on housing 3 top for convenience and is provided with ring for hoisting 36.
Diaphragm seal in the present invention, the parts such as end part seal, side seal all adopt oil resistant, high pressure resistant, high temperature resistant, high-abrasive material.
Said air tight contact, gas tight seal in this invention, refer to the parts contacted with each other, and under static or operating condition, can both ensure that the gas that contacting point has a certain pressure does not leak.

Claims (6)

1. an eccentric rotor air compressor, comprise rotor (1), housing (3), tongue piece device (2), suction port (33), air outlet (32), there is between rotor (1) and housing (3) the housing chamber (31) can compressed air, it is characterized in that rotor (1) is eccentrically set in housing chamber (31), between the side of rotor (1) and housing chamber (31) upside, there is air tight contact portion, described suction port (33), air outlet (32) is separately positioned on this both sides, air tight contact portion, housing chamber (31) two ends are provided with end seal,
Rotor (1) is provided with rotor (11), being provided with in rotor (11) can reciprocating tongue piece device (2) wherein, the end tongue seal arrangement (24) of this tongue piece device (2) all the time with housing chamber (31) the inwall air tight contact of housing (3), and in rotor (1) rotation process, the gas in housing chamber (31) can be compressed.
2. eccentric rotor air compressor according to claim 1, it is characterized in that upside, housing chamber (31) has the valve pool that dams (34), shutoff valve (5) is provided with, air tight contact between rotor (1) and shutoff valve (5) in this valve pool that dams (34).
3. eccentric rotor air compressor according to claim 2, it is characterized in that, shutoff valve (5) is provided with the described shutoff valve holding device (52) of shutoff valve holding device (52) and is provided with and is resisted against shutoff valve elastic pressuring clamping device (37) shutoff valve (5) can be moved up and down, and shutoff valve (5) is provided with seal ring (51).
4. eccentric rotor air compressor according to claim 3, it is characterized in that, the end seal at described housing chamber (31) two ends comprises end part seal compressing tablet (4), end part seal compressing tablet (4) inner side is provided with cascade sealing (12), its arranged outside has airbag chamber (42), air bag (43) is provided with in airbag chamber, air bag (43) suction port is connected with external gas cylinders, this air bag (43) can automatically adjust according to the air pressure of external gas cylinders height the sealing dynamics of end part seal compressing tablet (4), ensure scientific and reasonable to reach sealing effect.
5. want the eccentric rotor air compressor described in 4 according to right, it is characterized in that, the all circles of described end part seal compressing tablet (4) arrange end part seal compressing tablet seal ring (39), same parallel lines are in tongue piece device 2 side inside sealing circle, in tongue piece device 2 rotary course, compressing tablet seal ring (39) can not be sealed by abrasive tip, when after end part seal compressing tablet (4) wearing and tearing, can inwardly can compensate along end part seal compressing tablet seal ring (39) smoothly under air bag (43) is to the impetus of end sealing pressing sheet (4), ensure the sealing effect at two end part sealing compressing tablet (4).
6. eccentric rotor air compressor according to claim 5, it is characterized in that, in rotor (1) shaft end placement machine oil pump (17), this oil pump (17) can be lubricated each operation parts, lower the temperature for lubricant oil, ensures the motion of air compressor safety and steady.
CN201510944355.0A 2015-12-18 2015-12-18 Eccentric rotor air compressor Pending CN105485008A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510944355.0A CN105485008A (en) 2015-12-18 2015-12-18 Eccentric rotor air compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510944355.0A CN105485008A (en) 2015-12-18 2015-12-18 Eccentric rotor air compressor

Publications (1)

Publication Number Publication Date
CN105485008A true CN105485008A (en) 2016-04-13

Family

ID=55672216

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510944355.0A Pending CN105485008A (en) 2015-12-18 2015-12-18 Eccentric rotor air compressor

Country Status (1)

Country Link
CN (1) CN105485008A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108397391A (en) * 2018-01-05 2018-08-14 陈正茂 A kind of sealing of word slide type air compressor machine, lubrication system
CN114278559A (en) * 2022-01-10 2022-04-05 淮安市虎力液压机械有限公司 Hydraulic gear pump with adjusting function and operation stability improving function

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000303976A (en) * 1999-04-22 2000-10-31 Nakamura Kimie Vane fluid machinery
CN103644116A (en) * 2013-11-25 2014-03-19 王喜来 Air compressor
CN103867439A (en) * 2014-01-01 2014-06-18 周汉忠 Sliding-vane rotary vacuum pump
CN104131976A (en) * 2014-08-18 2014-11-05 王喜来 Rotation type air compressor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000303976A (en) * 1999-04-22 2000-10-31 Nakamura Kimie Vane fluid machinery
CN103644116A (en) * 2013-11-25 2014-03-19 王喜来 Air compressor
CN103867439A (en) * 2014-01-01 2014-06-18 周汉忠 Sliding-vane rotary vacuum pump
CN104131976A (en) * 2014-08-18 2014-11-05 王喜来 Rotation type air compressor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108397391A (en) * 2018-01-05 2018-08-14 陈正茂 A kind of sealing of word slide type air compressor machine, lubrication system
CN114278559A (en) * 2022-01-10 2022-04-05 淮安市虎力液压机械有限公司 Hydraulic gear pump with adjusting function and operation stability improving function
CN114278559B (en) * 2022-01-10 2022-09-16 淮安市虎力液压机械有限公司 Hydraulic gear pump with adjusting function and operation stability improving function

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Application publication date: 20160413