CN105483692A - Aluminum foil air gap filling production line and filling method - Google Patents
Aluminum foil air gap filling production line and filling method Download PDFInfo
- Publication number
- CN105483692A CN105483692A CN201610000121.5A CN201610000121A CN105483692A CN 105483692 A CN105483692 A CN 105483692A CN 201610000121 A CN201610000121 A CN 201610000121A CN 105483692 A CN105483692 A CN 105483692A
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- CN
- China
- Prior art keywords
- aluminium foil
- air gap
- nano aluminum
- aluminum foil
- plc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 94
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 94
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000011888 foil Substances 0.000 title abstract description 20
- 238000005096 rolling process Methods 0.000 claims abstract description 7
- 238000005507 spraying Methods 0.000 claims abstract description 6
- 239000005030 aluminium foil Substances 0.000 claims description 108
- 239000007921 spray Substances 0.000 claims description 30
- 238000003801 milling Methods 0.000 claims description 20
- 238000005259 measurement Methods 0.000 claims description 13
- 238000009490 roller compaction Methods 0.000 claims description 13
- 238000005406 washing Methods 0.000 claims description 10
- 230000008676 import Effects 0.000 claims description 8
- 235000007164 Oryza sativa Nutrition 0.000 claims description 3
- 238000003854 Surface Print Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 235000009566 rice Nutrition 0.000 claims description 3
- 230000001960 triggered effect Effects 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 2
- 240000007594 Oryza sativa Species 0.000 claims 1
- 238000004891 communication Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 abstract description 2
- 230000008439 repair process Effects 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract 1
- 239000004411 aluminium Substances 0.000 description 9
- 238000013461 design Methods 0.000 description 8
- 238000005097 cold rolling Methods 0.000 description 5
- 238000005266 casting Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 241000209094 Oryza Species 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000007669 thermal treatment Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/02—Coating starting from inorganic powder by application of pressure only
- C23C24/06—Compressing powdered coating material, e.g. by milling
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Metal Rolling (AREA)
Abstract
The invention relates to an aluminum foil air gap filling production line and a filling method. The aluminum foil air gap filling production line comprises a PLC; an aluminum foil air gap detecting device, a nanometer aluminum spraying device and a nanometer aluminum rolling molding device are arranged between an aluminum foil uncoiling roller and an aluminum foil coiling roller in sequence; a photoelectric signal output end of the aluminum foil air gap detecting device is connected with a signal input end of the PLC; one way of a signal output end of the PLC is connected with a signal input end of the nanometer aluminum spraying device, and the other way is connected with a signal input end of a servo motor; and the servo motor drives the aluminum foil coiling roller to drive. The aluminum foil air gap filling production line has the following advantages: (1) an aluminum foil surface air gap is filled by nanometer aluminum with the same attribute, so that the aluminum foil compactness is greatly improved, and a low-grade aluminum foil is upgraded to a high-grade aluminum foil to largely increase the additional value; and (2) a communication aluminum foil, after filling repair, is high in insulation strength and excellent in shielding effect, and prevents the generation of return loss phenomenon to generate unexpected technical effect and economic benefit.
Description
Technical field
The present invention relates to a kind of can either effectively the penetrating hole of aluminium foil surface self existence, gap filling sealings, the groove that aluminium foil surface self can be existed again, the aluminium foil air gap of wire casing filling and repairing fill production line and fill method, belong to communication aluminium foil secondary processing and manufacture field.
Background technology
CN103785800A, title " a kind of production method of double-zero aluminum foil ", comprise to aluminum alloy melts body carry out degasification slagging-off after casting become thickness be 6.5 ~ 8.0mm casting volume step, by casting volume through first time cold rolling become thickness be 2.0 ~ 3.0mm aluminium volume step, the first time heat treated step of 15 ~ 20 hours is carried out under aluminium after cold rolling for first time is twisted in the temperature of 450 ~ 550 DEG C, by after first time thermal treatment aluminium volume through second time cold rolling become thickness be 0.6 ~ 0.8mm aluminium volume step, and carry out the heat treated step of second time of 6 ~ 12 hours under the aluminium after cold rolling for second time is twisted in the temperature of 300 ~ 380 DEG C, it is characterized in that: the aluminium volume aluminium volume after second time thermal treatment being rolled into 0.05 ~ 0.1mm thickness through third time, then aluminium volume is placed in equipment for Heating Processing, and be heated to the critical temperature of aluminium foil recrystallize, keep 5 ~ 10 hours, to make the crystalline-granular texture of aluminium foil change, afterwards aluminium foil is carried out the double-zero aluminum foil that the 4th cold rolling becomes 0.006 ~ 0.009mm, the critical temperature of described aluminium foil recrystallize is 250 ~ 310 DEG C.Its in part: still cannot solve the generation due to the fine impurities of aluminium own and unclean the brought rolled aluminium foil surface hole of roll crown, gap defect in process of rolling aluminum foil, and there is aluminium foil when for communications optical cable, cable shield parcel in these holes and gap, the decay of signal of communication, outer signals will be caused the interference of signal of communication, and the generation of return loss phenomenon.
Summary of the invention
Purpose of design: avoid the deficiency in background technology, design a kind of can either effectively the penetrating hole of aluminium foil surface self existence, gap filling sealings, the groove that aluminium foil surface self can be existed again, the aluminium foil air gap of wire casing filling and repairing fill production line and fill method.
Design: for realizing above-mentioned purpose of design.1, the one side of aluminium foil or the design of two-sided air gap employing nano aluminum filling, be one of technical characteristic of the present invention.The object of such design is: the median size of nano aluminum is 55nm, and the hole produced in process of rolling aluminum foil and gap are often greater than 55nm, thus the penetrating or impermeable hole produced in process of rolling aluminum foil, gap can thoroughly be filled and not increase the thickness of aluminium foil itself by it, make the shielding of aluminium foil obtain the raising of essence, avoid the generation of return loss phenomenon.2, adopt aluminium foil gap measurement device to check whether aluminium foil exists hole, gap, adopting nano aluminum spray equipment and nano aluminum roller-compaction device to repair the design in hole and gap, is technical characteristic two of the present invention.The object of such design is: because aluminium foil gap measurement device is made up of camera bellows, luminous source and photosensor, camera bellows has aluminium foil and imports and exports, work as communications optical cable, aluminum foil for electric cable by camera bellows import enter camera bellows by camera bellows out time, camera bellows chamber is divided into upper and lower two portions cavity by its aluminium foil width just, when aluminium foil does not exist hole, during gap, be contained in the light that the luminous source in lower chamber sends and cannot pass aluminium foil, camera bellows upper cavity does not have light, illustrate that aluminium foil does not exist hole, crack phenomenon, otherwise, when light camera bellows upper cavity occurs, illustrate that aluminium foil exists hole, gap, signal output part is connect PLC by the photosensor be now arranged in upper cavity, nano aluminum spray nozzle in PLC instruction nano aluminum spray equipment is to there is hole, the aluminium foil spraying nano aluminum in face, gap, then in nano aluminum roller-compaction device pair roller milling roller roll can by hole, gap filling is repaired, formed without revealing aluminium foil surface, finally by washing one's face, unnecessary nano aluminum is removed by brush.
Technical scheme 1: a kind of aluminium foil air gap fills production line, comprises PLC, is provided with aluminium foil gap measurement device, nano aluminum spray equipment and nano aluminum roller-compaction device between aluminium foil let off roll and aluminium foil wind-up roll successively; Photosignal in aluminium foil gap measurement device exports the signal input part of termination PLC, the signal input part of rice sprayed aluminum device is received on signal output part one tunnel of PLC, one tunnel connects the signal input part of servomotor, the transmission of driven by servomotor aluminium foil wind-up roll.
Technical scheme 2: a kind of aluminium foil air gap fills the fill method of production line, pair roller milling roller during work in PLC instruction driven by servomotor aluminium foil wind-up roll and nano aluminum roller-compaction device rotates, detected aluminium foil enters in the camera bellows of aluminium foil gap measurement device by aluminium foil let off roll under the traction of aluminium foil wind-up roll, when detected aluminium foil surface printing opacity, the photosensor being positioned at camera bellows is triggered and the position signal of the aluminium foil air gap detected is delivered to PLC, when having the aluminium foil of air gap by nano aluminum spray nozzle in nano aluminum spray equipment moment, nano aluminum is sprayed to the air gap portion of aluminium foil surface by the nano aluminum spray nozzle in PLC instruction nano aluminum spray equipment, by the aluminium foil of spraying nano aluminum when passing through the pair roller milling roller in nano aluminum roller-compaction device, its nano aluminum is by after the compacting of pair roller milling roller, through washing one's face, nano aluminum unnecessary for aluminium foil surface is removed by brush, finally by the rolling of aluminium foil wind-up roll.
The present invention is compared with background technology, and one is that aluminium foil surface air gap adopts with the filling of attribute nano aluminum, and not only greatly increase the degree of compactness of aluminium foil, and make low-grade aluminium foil rise to high-grade aluminium foil, added value obtains and greatly promotes; Two is that not only insulation strength is high, shield effectiveness is good and avoid the generation of return loss phenomenon for communication aluminium foil after filling and repairing, creates unexpected technique effect and economic benefit.
Accompanying drawing explanation
Fig. 1 is the structural representation that aluminium foil air gap fills production line.
Embodiment
Embodiment 1: with reference to accompanying drawing 1.A kind of aluminium foil air gap fills production line, comprises PLC 06, is provided with aluminium foil gap measurement device 07, nano aluminum spray equipment 05 and nano aluminum roller-compaction device 03 between aluminium foil let off roll 08 and aluminium foil wind-up roll 01 successively; Photosignal in aluminium foil gap measurement device 07 exports the signal input part of termination PLC 06, the signal input part of rice sprayed aluminum device 05 is received on signal output part one tunnel of PLC 06, one tunnel connects the signal input part of servomotor, the transmission of driven by servomotor aluminium foil wind-up roll 01.Aluminium foil gap measurement device 07 is made up of camera bellows, luminous source and photosensor 06; Camera bellows has aluminium foil and imports and exports, and luminous source is positioned at camera bellows bottom and is positioned at below aluminium foil, and photosensor 06 is positioned at camera bellows internal upper part and photosensor 06 signal output part connects the signal input part of PLC.Nano aluminum spray equipment 05 is made up of nano aluminum torage tank, nano aluminum spray nozzle and nano-spray fully sheathed case; Nano-spray fully sheathed case has aluminium foil and imports and exports, and nano aluminum spray nozzle is directly to aluminium foil surface and whether the work of nano aluminum spray nozzle is controlled by PLC.Nano aluminum roller-compaction device 03 is made up of fully sheathed case, pair roller milling roller 04 and brush 02 of washing one's face; Pair roller milling roller 04 is distributed in aluminium foil import department in fully sheathed case and pair roller milling roller 04 is rotated by driven by servomotor, and whether the work of servomotor is controlled by PLC, and brush 02 of washing one's face is distributed in pair roller milling roller 04 in fully sheathed case and exports side.Gap in pair roller milling roller 04 between two rollers is adjustable.The brush of brush 02 of washing one's face is brush head, or suede brush, or cloth brush.
Embodiment 2: on the basis of embodiment 1, a kind of aluminium foil air gap fills the fill method of production line, during work, pair roller milling roller 04 in PLC 06 instruction driven by servomotor aluminium foil wind-up roll 01 and nano aluminum roller-compaction device 03 rotates, detected aluminium foil is entered by aluminium foil let off roll 08 in the camera bellows of aluminium foil gap measurement device 07 under the traction of aluminium foil wind-up roll 01, when detected aluminium foil surface printing opacity, the photosensor 06 being positioned at camera bellows is triggered and the position signal of the aluminium foil air gap detected is delivered to PLC, when having the aluminium foil of air gap by nano aluminum spray nozzle in nano aluminum spray equipment 05 moment, nano aluminum is sprayed to the air gap portion of aluminium foil surface by the nano aluminum spray nozzle in PLC instruction nano aluminum spray equipment 05, by the aluminium foil of spraying nano aluminum when passing through the pair roller milling roller 04 in nano aluminum roller-compaction device 03, its nano aluminum is by after the compacting of pair roller milling roller, through washing one's face, nano aluminum unnecessary for aluminium foil surface is removed by brush 02, finally by aluminium foil wind-up roll 01 rolling.
It is to be understood that: although above-described embodiment to be contrasted detailed text description to mentality of designing of the present invention; but these text descriptions; just the simple text of mentality of designing of the present invention is described; instead of the restriction to mentality of designing of the present invention; any do not exceed mentality of designing of the present invention combination, increase or amendment, all fall within the scope of protection of the present invention.
Claims (7)
1. an aluminium foil air gap fills production line, comprise PLC (06), it is characterized in that: between aluminium foil let off roll (08) and aluminium foil wind-up roll (01), be provided with aluminium foil gap measurement device (07), nano aluminum spray equipment (05) and nano aluminum roller-compaction device (03) successively; Photosignal in aluminium foil gap measurement device (07) exports the signal input part of termination PLC (06), the signal input part of rice sprayed aluminum device (05) is received on signal output part one tunnel of PLC (06), one tunnel connects the signal input part of servomotor, driven by servomotor aluminium foil wind-up roll (01) transmission.
2. aluminium foil air gap according to claim 1 fills production line, it is characterized in that: aluminium foil gap measurement device (07) is made up of camera bellows, luminous source and photosensor (06); Camera bellows has aluminium foil and imports and exports, and luminous source is positioned at camera bellows bottom and is positioned at below aluminium foil, and photosensor (06) is positioned at camera bellows internal upper part and photosensor (06) signal output part connects the signal input part of PLC.
3. aluminium foil air gap according to claim 1 fills production line, it is characterized in that: nano aluminum spray equipment (05) is made up of nano aluminum torage tank, nano aluminum spray nozzle and nano-spray fully sheathed case; Nano-spray fully sheathed case has aluminium foil and imports and exports, and nano aluminum spray nozzle is directly to aluminium foil surface and whether the work of nano aluminum spray nozzle is controlled by PLC.
4. aluminium foil air gap according to claim 1 fills production line, it is characterized in that: nano aluminum roller-compaction device (03) is made up of fully sheathed case, pair roller milling roller (04) and brush (02) of washing one's face; Pair roller milling roller (04) is distributed in aluminium foil import department in fully sheathed case and pair roller milling roller (04) is rotated by driven by servomotor, whether the work of servomotor is controlled by PLC, and brush (02) of washing one's face is distributed in pair roller milling roller (04) outlet side in fully sheathed case.
5. aluminium foil air gap according to claim 4 fills production line, it is characterized in that: the gap in pair roller milling roller (04) between two rollers is adjustable.
6. aluminium foil air gap according to claim 4 fills production line, it is characterized in that: the brush of brush (02) of washing one's face is brush head, or suede brush, or cloth brush.
7. the fill method of an aluminium foil air gap filling production line, it is characterized in that: during work, pair roller milling roller (04) in PLC (06) instruction driven by servomotor aluminium foil wind-up roll (01) and nano aluminum roller-compaction device (03) rotates, detected aluminium foil is entered by aluminium foil let off roll (08) in the camera bellows of aluminium foil gap measurement device (07) under the traction of aluminium foil wind-up roll (01), when detected aluminium foil surface printing opacity, the photosensor (06) being positioned at camera bellows is triggered and the position signal of the aluminium foil air gap detected is delivered to PLC, when having the aluminium foil of air gap by nano aluminum spray nozzle in nano aluminum spray equipment (05) moment, nano aluminum is sprayed to the air gap portion of aluminium foil surface by the nano aluminum spray nozzle in PLC instruction nano aluminum spray equipment (05), by the aluminium foil of spraying nano aluminum when passing through pair roller milling roller (04) in nano aluminum roller-compaction device (03), its nano aluminum is by after the compacting of pair roller milling roller, through washing one's face, nano aluminum unnecessary for aluminium foil surface is removed by brush (02), finally by aluminium foil wind-up roll (01) rolling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610000121.5A CN105483692B (en) | 2016-01-01 | 2016-01-01 | Aluminium foil air gap fills production line and fill method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610000121.5A CN105483692B (en) | 2016-01-01 | 2016-01-01 | Aluminium foil air gap fills production line and fill method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105483692A true CN105483692A (en) | 2016-04-13 |
| CN105483692B CN105483692B (en) | 2018-02-09 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610000121.5A Active CN105483692B (en) | 2016-01-01 | 2016-01-01 | Aluminium foil air gap fills production line and fill method |
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| Country | Link |
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| CN (1) | CN105483692B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017115165A1 (en) * | 2016-01-01 | 2017-07-06 | 杭州巨力绝缘材料有限公司 | High-molecular leakage-free self-adhering aluminum foil and preparation method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060134320A1 (en) * | 2004-12-21 | 2006-06-22 | United Technologies Corporation | Structural repair using cold sprayed aluminum materials |
| EP1837091A1 (en) * | 2006-03-23 | 2007-09-26 | Hydro Aluminium Deutschland GmbH | Functional direct coating of aluminium foil |
| CN101277782A (en) * | 2005-10-07 | 2008-10-01 | 西门子公司 | Method of repairing a component with an oriented microstructure |
| CN103233217A (en) * | 2013-04-01 | 2013-08-07 | 北京工业大学 | Laser transmission micro-repair method for chromium mask transparent defects |
| CN204230062U (en) * | 2014-10-24 | 2015-03-25 | 宁波南车新能源科技有限公司 | Electrode of super capacitor base material rolling device |
| CN205529040U (en) * | 2016-01-01 | 2016-08-31 | 杭州巨力绝缘材料有限公司 | Production line is filled to aluminium foil air gap |
-
2016
- 2016-01-01 CN CN201610000121.5A patent/CN105483692B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060134320A1 (en) * | 2004-12-21 | 2006-06-22 | United Technologies Corporation | Structural repair using cold sprayed aluminum materials |
| CN101277782A (en) * | 2005-10-07 | 2008-10-01 | 西门子公司 | Method of repairing a component with an oriented microstructure |
| EP1837091A1 (en) * | 2006-03-23 | 2007-09-26 | Hydro Aluminium Deutschland GmbH | Functional direct coating of aluminium foil |
| CN103233217A (en) * | 2013-04-01 | 2013-08-07 | 北京工业大学 | Laser transmission micro-repair method for chromium mask transparent defects |
| CN204230062U (en) * | 2014-10-24 | 2015-03-25 | 宁波南车新能源科技有限公司 | Electrode of super capacitor base material rolling device |
| CN205529040U (en) * | 2016-01-01 | 2016-08-31 | 杭州巨力绝缘材料有限公司 | Production line is filled to aluminium foil air gap |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017115165A1 (en) * | 2016-01-01 | 2017-07-06 | 杭州巨力绝缘材料有限公司 | High-molecular leakage-free self-adhering aluminum foil and preparation method |
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| Publication number | Publication date |
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| CN105483692B (en) | 2018-02-09 |
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| C10 | Entry into substantive examination | ||
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Aluminum foil air gap filling production line and filling method Effective date of registration: 20231127 Granted publication date: 20180209 Pledgee: Zhejiang Hangzhou Yuhang rural commercial bank Limited by Share Ltd. Tangqi branch Pledgor: HANGZHOU JULI INSULATION Co.,Ltd. Registration number: Y2023980067586 |
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