CN203470504U - Copper wire drawing and annealing all-in-one machine - Google Patents
Copper wire drawing and annealing all-in-one machine Download PDFInfo
- Publication number
- CN203470504U CN203470504U CN201320547361.9U CN201320547361U CN203470504U CN 203470504 U CN203470504 U CN 203470504U CN 201320547361 U CN201320547361 U CN 201320547361U CN 203470504 U CN203470504 U CN 203470504U
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- Prior art keywords
- wheel
- wire
- annealing
- copper cash
- electrode
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- 229910052802 copper Inorganic materials 0.000 title claims abstract description 70
- 239000010949 copper Substances 0.000 title claims abstract description 70
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,PD94bWwgdmVyc2lvbj0nMS4wJyBlbmNvZGluZz0naXNvLTg4NTktMSc/Pgo8c3ZnIHZlcnNpb249JzEuMScgYmFzZVByb2ZpbGU9J2Z1bGwnCiAgICAgICAgICAgICAgeG1sbnM9J2h0dHA6Ly93d3cudzMub3JnLzIwMDAvc3ZnJwogICAgICAgICAgICAgICAgICAgICAgeG1sbnM6cmRraXQ9J2h0dHA6Ly93d3cucmRraXQub3JnL3htbCcKICAgICAgICAgICAgICAgICAgICAgIHhtbG5zOnhsaW5rPSdodHRwOi8vd3d3LnczLm9yZy8xOTk5L3hsaW5rJwogICAgICAgICAgICAgICAgICB4bWw6c3BhY2U9J3ByZXNlcnZlJwp3aWR0aD0nODVweCcgaGVpZ2h0PSc4NXB4JyB2aWV3Qm94PScwIDAgODUgODUnPgo8IS0tIEVORCBPRiBIRUFERVIgLS0+CjxyZWN0IHN0eWxlPSdvcGFjaXR5OjEuMDtmaWxsOiNGRkZGRkY7c3Ryb2tlOm5vbmUnIHdpZHRoPSc4NScgaGVpZ2h0PSc4NScgeD0nMCcgeT0nMCc+IDwvcmVjdD4KPHRleHQgZG9taW5hbnQtYmFzZWxpbmU9ImNlbnRyYWwiIHRleHQtYW5jaG9yPSJzdGFydCIgeD0nMTYuMjI1NCcgeT0nNDcuNzk1NScgc3R5bGU9J2ZvbnQtc2l6ZTozOHB4O2ZvbnQtc3R5bGU6bm9ybWFsO2ZvbnQtd2VpZ2h0Om5vcm1hbDtmaWxsLW9wYWNpdHk6MTtzdHJva2U6bm9uZTtmb250LWZhbWlseTpzYW5zLXNlcmlmO2ZpbGw6IzNCNDE0MycgPjx0c3Bhbj5DdTwvdHNwYW4+PC90ZXh0Pgo8L3N2Zz4K [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 68
- 238000000137 annealing Methods 0.000 title claims abstract description 54
- 238000005491 wire drawing Methods 0.000 title claims abstract description 40
- 239000011901 water Substances 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000007789 sealing Methods 0.000 claims description 6
- 230000001360 synchronised Effects 0.000 claims description 6
- 230000001105 regulatory Effects 0.000 claims description 5
- 241001074085 Scophthalmus aquosus Species 0.000 claims description 3
- 239000011521 glasses Substances 0.000 claims description 3
- 238000000034 methods Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 6
- 238000001816 cooling Methods 0.000 description 3
- 150000001879 copper Chemical group 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reactions Methods 0.000 description 2
- 239000011449 bricks Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering processes Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reactions Methods 0.000 description 1
Abstract
Description
Technical field
The utility model relates to electric wire technical field of processing equipment, be particularly related to Wire cable core wire drawing-preheating-heat-treatment production line technical field, relate in particular to band continuous wire drawing, preheating, annealing in process, be applied to the manufacturing of high-speed wire-drawing, preheating, insulated single wire.
Background technology
Along with developing rapidly of China's mechanics of communication, to increasing compared with the demand of fine copper wire (wire range 0.10 ~ 0.25 mm), the at present domestic wire drawing machine for producing compared with fine copper wire, speed of production is low, productivity effect is low, and wire drawing machine is not with continuous annealer, and copper cash needs to adopt ground a heatable brick bed formula annealing after completing wire drawing, copper cash soft or hard after annealing is inhomogeneous, thereby cause the percentage elongation of copper cash inhomogeneous, copper line surface fineness is poor, production efficiency ground, the shortcomings such as production cost is high, and energy consumption is large.Therefore, be necessary existing COPPER WIRES PRODUCTION technique and production equipment to improve.
Utility model content
The purpose of this utility model is to overcome the defect existing in prior art, provides a kind of and can improve COPPER WIRES PRODUCTION efficiency, and have the all-in-one of continuous wire drawing, preheating, annealing, this all-in-one, cancel external steam generator, improved copper cash quality and drawing speed, reduced noise.
For achieving the above object, the technical solution of the utility model is a kind of copper cash wire drawing and annealing integration machine of design, it is characterized in that, described all-in-one comprises main drive motor, described main drive motor drives pulling wheel and traction wheel by the first driving-belt, and described traction wheel is connected with annealing transmission mechanism by the second driving-belt; A side at described pulling wheel is provided with inlet wire guide wheel, and described traction wheel is arranged on the opposite side of pulling wheel, and described pulling wheel is at least provided with 4, between described pulling wheel, is provided with wire drawing die; Described annealing transmission mechanism is at least connected with 5 electrode wheels by the second driving-belt, 1 electrode wheel in described 5 electrode wheels is arranged in the annelaing pot of sealing, in the annelaing pot of described sealing, be provided with water intaking valve, in a side of described annealing transmission mechanism, be also provided with strainer and the outgoing line guide wheel of copper cash; Described copper cash is cascaded inlet wire guide wheel, pulling wheel, wire drawing die, traction wheel, electrode wheel, strainer and outgoing line guide wheel.
Because the needed tractive force of drawing of copper wire is larger, in order to prevent from skidding between driving-belt and drive reduction transmission efficiency, preferred technical scheme is, described the first driving-belt is tooth form synchronous belt, and the profile of tooth drive on the power transmission shaft of described tooth form synchronous belt and wire drawing, wheel traction wheel and main drive motor is meshed.
Because copper wire needed tractive force after entering annealing process is less, in order to simplify transmission mechanism, reduce device fabrication cost, reduce transmission noise, further preferred technical scheme is that described the second driving-belt is flat belt or is V-belt.
In order not cause damage to copper wire again evenly rapidly by thicker copper wire drawing-down, further preferred technical scheme also has simultaneously, and the wire drawing die between described pulling wheel is at least provided with 6.
For fear of copper wire and electrode wheel, depart from, and the copper wire after heating is oxidized, further preferred technical scheme also has, and is provided with copper cash guide groove in described annelaing pot, electrode wheel in described annelaing pot is arranged on the lower end of annelaing pot, described water intaking valve be arranged on electrode wheel near.
The various situations that occur in annealing process for the ease of observing copper wire, further preferred technical scheme also has, and at the front end of described annelaing pot, is provided with glass door and/or windowpane.
In order automatically to regulate the tensile force of copper cash, the drawing process that is copper cash carries out smoothly, further preferred technical scheme also has, described strainer bracing frame, on support frame as described above, be hinged with lever, in one end of described lever, be hinged with regulating wheel, the other end of described lever and one end of piston rod are hinged, the other end of described piston rod coordinates with hydraulic cylinder or cylinder by piston, and end and the support frame as described above of described hydraulic cylinder or cylinder are hinged.
In order automatically to regulate the tensile force of copper cash, the drawing process of copper cash is carried out smoothly, further preferred technical scheme also has, and described outgoing line guide wheel is also arranged on the top of bracing frame.
For guarantee copper cash can cross by evenly, heating fast, further preferred technical scheme also has, described electrode wheel is connected with dc source by brush.
In order to make copper cash wire drawing and annealing integration machine compact conformation, operate steadily, noise is low, and further preferred technical scheme also has, and described guide wheel, pulling wheel, wire drawing die, traction wheel and electrode wheel are arranged in frame by wheel shaft.
Advantage of the present utility model and beneficial effect are: this copper cash wire drawing and annealing integration machine is by drawing four-wheel, wire drawing die and traction wheel that thick copper lines is drawn into fine copper wire, then by electrode wheel preheating, by being arranged on the electrode wheel flash annealing in annelaing pot, finally by regulating wheel and outgoing line guide wheel, derive again.This all-in-one has copper cash drawing, and to add annealing overall flow short, and device structure is simpler, and copper cash cold deformation efficiency is high, good product quality and stable.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model copper cash wire drawing and annealing integration machine;
Fig. 2 is the schematic rear view of Fig. 1.
In figure: 1, main drive motor; 2, the first driving-belt; 3, pulling wheel; 4, traction wheel; 5, the second driving-belt; 6, annealing transmission mechanism; 7, inlet wire guide wheel; 8, wire drawing die; 9,9-1, electrode wheel; 10, annelaing pot; 11, water intaking valve; 12, strainer; 13, outgoing line guide wheel; 14, bracing frame; 15, lever; 16, regulating wheel; 17, piston rod; 18, hydraulic cylinder or cylinder; 19, frame.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present utility model is further described.Following examples are only for the technical solution of the utility model is more clearly described, and can not limit protection domain of the present utility model with this.
As shown in Figure 1, 2, the utility model is a kind of copper cash wire drawing and annealing integration machine, this all-in-one comprises main drive motor 1, and main drive motor 1 drives pulling wheel 3 and traction wheel 4 by the first driving-belt 2, and traction wheel 4 is connected with annealing transmission mechanism 6 by the second driving-belt 5; A side at pulling wheel 3 is provided with inlet wire guide wheel 7, and traction wheel 4 is arranged on the opposite side of pulling wheel 3, and pulling wheel 3 is provided with 4, is provided with wire drawing die 8 between 4 pulling wheels 3; Annealing transmission mechanism 6 is connected with 5 electrode wheels 9 by the second driving-belt 5,1 electrode wheel 9-1 in 5 electrode wheels 9 is arranged in the annelaing pot 10 of sealing, in the annelaing pot of sealing, be provided with water intaking valve 11, in a side of annealing transmission mechanism 6, be also provided with strainer 12 and the outgoing line guide wheel 13 of copper cash; Copper cash is cascaded inlet wire guide wheel 7, pulling wheel 3, wire drawing die 8, traction wheel 4, electrode wheel 9, strainer 12 and outgoing line guide wheel 13.
The needed tractive force of drawing due to copper wire in the utility model is larger, in order to prevent from skidding between driving-belt and drive reduction transmission efficiency, preferred embodiment is, the first driving-belt 2 can adopt tooth form synchronous belt, and the profile of tooth drive on the power transmission shaft of tooth form synchronous belt and pulling wheel 3, traction wheel 4 and main drive motor 1 is meshed.
In the utility model because copper wire needed tractive force after entering annealing process is less, in order to simplify transmission mechanism, reduce device fabrication cost, reduce transmission noise, further preferred embodiment is that the second driving-belt 5 can be selected flat belt or be V-belt.
In the utility model, in order not cause damage to copper wire again evenly rapidly by thicker copper wire drawing-down, further preferred embodiment also has simultaneously, and the wire drawing die 8 between 4 pulling wheels 3 is provided with 6.
In the utility model, for fear of copper wire and electrode wheel, depart from, and the copper wire after heating is oxidized, further preferred embodiment also has, and is provided with copper cash guide groove in annelaing pot, electrode wheel 9 in annelaing pot 10 is arranged on the lower end of annelaing pot 10, water intaking valve 11 be arranged on electrode wheel 9 near.
The various situations that occur in annealing process for the ease of observing copper wire in the utility model, further preferred embodiment also has, and at the front end of annelaing pot 10, is provided with glass door and/or windowpane.
In the utility model in order automatically to regulate the tensile force of copper cash, the drawing process of copper cash is carried out smoothly, further preferred embodiment also has, described strainer 12 comprises bracing frame 14, on bracing frame 14, be hinged with lever 15, in one end of lever 15, be hinged with regulating wheel 16, one end of the other end of lever 15 and piston rod 17 is hinged, the other end of piston rod 17 coordinates with hydraulic cylinder or cylinder 18 by piston, and end and the bracing frame 14 of hydraulic cylinder or cylinder 18 are hinged.
In the utility model, in order automatically to regulate the tensile force of copper cash, be that the drawing process of copper cash carries out smoothly, further preferred embodiment also has, and outgoing line guide wheel 13 is also arranged on the top of bracing frame 14.
In the utility model for guarantee copper cash can cross by evenly, heating fast, further preferred embodiment also has, and electrode wheel 9 is connected with dc source by brush.
In the utility model, in order to make copper cash wire drawing and annealing integration machine compact conformation, operate steadily, noise is low, and further preferred embodiment also has, and inlet wire guide wheel 7, pulling wheel 3, wire drawing die 8, traction wheel 4 and electrode wheel 9 are arranged in frame 19 by wheel shaft.
This all-in-one consists of cold-drawn part and annealing portion, and wherein annealing portion adopts contact brush to transmit large current annealing technique, mainly adjustable transformer, brush, electrode wheel, cooling fluid, take-up and pay-off device etc., consists of.This principle of can generating heat when it utilizes monofilament galvanization realizes annealing.
The major advantage of this all-in-one: relative energy-saving, can realize on-line continuous annealing, and the annealing cycle is shorter, can realize annealing speed from motion tracking, can, automatically according to monofilament speed adjustment annealing voltage or electric current, monofilament annealing grade be consistent.
Wherein the first electrode wheel equates (supposing it is all anodal) with the current potential of third electrode wheel, and the second electrode wheel is negative pole, and the monofilament between the first electrode wheel and the second electrode wheel and the second electrode wheel and third electrode wheel has electric current to pass through, and produces heat.And that the heating of monofilament between the first electrode wheel and the second electrode wheel is taken turns than the second electrode wheel and third electrode is few, the relative temperature of monofilament is lower (because the monofilament between the first electrode wheel and the second electrode wheel is longer, the electric current passing through is relatively little), this section is called preheating section, between the second electrode wheel and third electrode wheel, is arranged in annelaing pot.Oxidizable at higher temperature because of copper wire, for fear of the generation of oxidation, conventionally adopt water vapour protection.Annealed monofilament is by after cooling fluid cooling, just can above take-up reel.
The above is only preferred embodiment of the present utility model; should be understood that; for those skilled in the art; do not departing under the prerequisite of the utility model know-why; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320547361.9U CN203470504U (en) | 2013-09-04 | 2013-09-04 | Copper wire drawing and annealing all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320547361.9U CN203470504U (en) | 2013-09-04 | 2013-09-04 | Copper wire drawing and annealing all-in-one machine |
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| Publication Number | Publication Date |
|---|---|
| CN203470504U true CN203470504U (en) | 2014-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320547361.9U CN203470504U (en) | 2013-09-04 | 2013-09-04 | Copper wire drawing and annealing all-in-one machine |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104561865A (en) * | 2014-12-31 | 2015-04-29 | 安徽森海高新电材有限公司 | Preparation method of material for high-strength and high-conductivity copper lead |
| CN104971954A (en) * | 2015-07-17 | 2015-10-14 | 上海鼎凡电工机械股份有限公司 | High-speed high-stability large and medium drawing machine for copper conductor |
| CN104988298A (en) * | 2015-07-17 | 2015-10-21 | 上海鼎凡电工机械股份有限公司 | Wire and cable copper processing zero-position automatic tracking annealing method |
| CN105986114A (en) * | 2015-02-10 | 2016-10-05 | 江苏优轧机械有限公司 | On-line copper band annealing device for photovoltaic solder strip |
| CN106044386A (en) * | 2016-06-22 | 2016-10-26 | 安庆潜江电缆有限公司 | Single-row copper wire tensioning machine for cables |
| CN106044385A (en) * | 2016-06-22 | 2016-10-26 | 安庆潜江电缆有限公司 | Double-row copper wire tensioning machine for cables |
| CN106044384A (en) * | 2016-06-22 | 2016-10-26 | 安庆潜江电缆有限公司 | Equipment for adjusting relaxation degree of copper wires for cables |
| CN106044387A (en) * | 2016-06-22 | 2016-10-26 | 安庆潜江电缆有限公司 | Alarming type copper wire double-row tensioning equipment for cable |
| CN106591561A (en) * | 2016-11-22 | 2017-04-26 | 震雄铜业集团有限公司 | Copper wire annealing device |
| CN107206445A (en) * | 2014-10-27 | 2017-09-26 | 萨穆珀独资股份有限公司 | For the wire drawing line by wire, wire rod or with wire drawing |
| CN109261732A (en) * | 2018-11-03 | 2019-01-25 | 青岛煜嘉瑞铜业有限公司 | A kind of cable production copper wire wire drawing and annealing device |
-
2013
- 2013-09-04 CN CN201320547361.9U patent/CN203470504U/en not_active IP Right Cessation
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107206445B (en) * | 2014-10-27 | 2019-03-08 | 萨穆珀独资股份有限公司 | For by the wire drawing line of wire, wire rod or billot wire drawing |
| CN107206445A (en) * | 2014-10-27 | 2017-09-26 | 萨穆珀独资股份有限公司 | For the wire drawing line by wire, wire rod or with wire drawing |
| CN104561865B (en) * | 2014-12-31 | 2017-06-16 | 安徽森海高新电材有限公司 | A kind of preparation method of high-strength highly-conductive pure copper wire material |
| CN104561865A (en) * | 2014-12-31 | 2015-04-29 | 安徽森海高新电材有限公司 | Preparation method of material for high-strength and high-conductivity copper lead |
| CN105986114A (en) * | 2015-02-10 | 2016-10-05 | 江苏优轧机械有限公司 | On-line copper band annealing device for photovoltaic solder strip |
| CN104971954A (en) * | 2015-07-17 | 2015-10-14 | 上海鼎凡电工机械股份有限公司 | High-speed high-stability large and medium drawing machine for copper conductor |
| CN104988298A (en) * | 2015-07-17 | 2015-10-21 | 上海鼎凡电工机械股份有限公司 | Wire and cable copper processing zero-position automatic tracking annealing method |
| CN106044387A (en) * | 2016-06-22 | 2016-10-26 | 安庆潜江电缆有限公司 | Alarming type copper wire double-row tensioning equipment for cable |
| CN106044384A (en) * | 2016-06-22 | 2016-10-26 | 安庆潜江电缆有限公司 | Equipment for adjusting relaxation degree of copper wires for cables |
| CN106044385A (en) * | 2016-06-22 | 2016-10-26 | 安庆潜江电缆有限公司 | Double-row copper wire tensioning machine for cables |
| CN106044386A (en) * | 2016-06-22 | 2016-10-26 | 安庆潜江电缆有限公司 | Single-row copper wire tensioning machine for cables |
| CN106591561A (en) * | 2016-11-22 | 2017-04-26 | 震雄铜业集团有限公司 | Copper wire annealing device |
| CN109261732A (en) * | 2018-11-03 | 2019-01-25 | 青岛煜嘉瑞铜业有限公司 | A kind of cable production copper wire wire drawing and annealing device |
| CN109261732B (en) * | 2018-11-03 | 2019-12-20 | 青岛煜嘉瑞铜业有限公司 | Copper wire drawing annealing device for cable production |
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|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140312 Termination date: 20150904 |
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| EXPY | Termination of patent right or utility model |