CN105482437A - Regenerated sponge with good elasticity and large density and processing technology thereof - Google Patents

Regenerated sponge with good elasticity and large density and processing technology thereof Download PDF

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Publication number
CN105482437A
CN105482437A CN201510946344.6A CN201510946344A CN105482437A CN 105482437 A CN105482437 A CN 105482437A CN 201510946344 A CN201510946344 A CN 201510946344A CN 105482437 A CN105482437 A CN 105482437A
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CN
China
Prior art keywords
sponge
density
good
glue
work
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510946344.6A
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Chinese (zh)
Inventor
李守伦
吴云
李冰
李守衡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUHU XINYUAN SPONGE CO Ltd
Original Assignee
WUHU XINYUAN SPONGE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUHU XINYUAN SPONGE CO Ltd filed Critical WUHU XINYUAN SPONGE CO Ltd
Priority to CN201510946344.6A priority Critical patent/CN105482437A/en
Publication of CN105482437A publication Critical patent/CN105482437A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7657Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
    • C08G18/7664Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/20Recycled plastic

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

The invention relates to a regenerated sponge with the good elasticity and the large density, and belongs to the technical field of sponge products. The regenerated sponge with the good elasticity and the large density is prepared from, by weight, 100-150 parts of sponge scraps, 35-50 parts of regenerated sponge glue and 1-3 parts of a sterilizing agent. According to the regenerated sponge with the good elasticity and the large density, the sponge scraps are effectively utilized, the specially-prepared regenerated sponge glue is adopted, two times of sterilization and disinfection are performed, and the production cost is greatly reduced. Accordingly, the regenerated sponge is good in elasticity and tolerance, nondeformable, free of poison and foreign smell and high in density and pressure resistance and can be widely applied to the fields of manufacture of sofas, mattresses, executive chairs, sport equipment and the like.

Description

The renewable sponge that a kind of good springiness, density are large and complete processing thereof
Technical field
The present invention relates to a kind of good springiness, renewable sponge that density is large, belong to sponge product technical field.
Background technology
Renewable sponge is a kind of novel product, is a kind of sponge treatment process of global general-use.Renewable sponge belongs to the recycling of polyurethanes product industrial waste.Its use value is not second to sponge, and it de-tastes compressed moulding by industrial sponge tankage through pulverizing, stirring glue steam high-temperature sterilization sterilization.Use from production cost and greatly reduce production cost, the product making various density can be needed according to client, can be widely used in and make sofa, mattress, executive chair, sports equipment, as products such as sponge mat, sponge body-building cushion, sponge mat proper, sponge automobile cushions, this kind of product is accepted extensively by countries in the world.But current renewable sponge is reprocessing product due to it, so mostly lose its good springiness of sponge, indeformable feature.
Summary of the invention
The object of the invention is to solve the weak point that above-mentioned prior art exists, the renewable sponge providing a kind of environmental protection, the good springiness of nontoxic free from extraneous odour, density large and complete processing thereof.
The present invention is achieved by the following technical solutions:
The renewable sponge that good springiness, density are large, its special character is to be made up of following raw material by weight ratio: sponge tankage 100-150 part, Regenerative sponge glue 35-50 part, sterilant 1-3 part;
Described Regenerative sponge glue is mixed by polyether glycol, methylcarbonate, poly methylene poly phenyl poly isocyanate, dibutyltin dilaurate, dibutyl tin laurate;
Described sterilant is Peracetic Acid;
Described a kind of good springiness, the renewable sponge that density is large, be made up of the raw material of following optimum proportioning by weight: sponge tankage 120 parts, Regenerative sponge glue 40 parts, 2 parts, sterilant;
A complete processing for the renewable sponge that good springiness, density are large, its special character is to comprise the following steps:
(1) sponge tankage are put into pulverizer, be ground into sponge particle;
(2) the sponge particle of step (1) is put into reactor, add Regenerative sponge glue, stir, speed is 80-150r/min, stirs 10-30 minute, obtains work in-process;
(3) work in-process of step (2) are carried out just sterilization, work in-process are put into airtight sterilized room, sterilant is put into well heater, carry out heating fumigating, continue 2-3 hour;
(4) work in-process good for step (3) just sterilization are put into autoclave sterilizer again, carry out high-temp steam sterilizing 15-20 minute;
(5) work in-process that sterilizing is good are put into mould compressed moulding, air seasoning, then put into encloses container, nitrogen injection de-tastes, and cutting is packed.
A kind of good springiness of the present invention, the renewable sponge that density is large, effectively make use of the tankage of sponge, adopts special regeneration cotton glue, by twice sterilization and disinfection, greatly reduce production cost.Make its not only good springiness, good, indeformable, nontoxic free from extraneous odour of patience, and density is high, crushing resistance strong, fields such as making sofa, mattress, executive chair, sports equipment can be widely used in.
Embodiment
Below provide the specific embodiment of the present invention, be used for being described in further detail formation of the present invention.
Embodiment 1
The renewable sponge that a kind of good springiness of the present embodiment, density are large, is made up of following raw material by weight ratio: sponge tankage 100 parts, Regenerative sponge glue 35 parts, 1 part, sterilant.
Described Regenerative sponge glue is mixed by polyether glycol, methylcarbonate, poly methylene poly phenyl poly isocyanate, dibutyltin dilaurate, dibutyl tin laurate.
Described sterilant is Peracetic Acid.
Embodiment 2
The renewable sponge that a kind of good springiness of the present embodiment, density are large, is made up of following raw material by weight ratio: sponge tankage 150 parts, Regenerative sponge glue 50 parts, 3 parts, sterilant.
Embodiment 3
The renewable sponge that described a kind of good springiness of the present embodiment, density are large, is made up of the raw material of following optimum proportioning by weight: sponge tankage 120 parts, Regenerative sponge glue 40 parts, 2 parts, sterilant;
The complete processing of the renewable sponge that a kind of good springiness of above embodiment, density are large, comprises the following steps:
(1) sponge tankage are put into pulverizer, be ground into sponge particle;
(2) the sponge particle of step (1) is put into reactor, add Regenerative sponge glue, stir, speed is 120r/min, stirs 20 minutes, obtains work in-process;
(3) work in-process of step (2) are carried out just sterilization, work in-process are put into airtight sterilized room, sterilant is put into well heater, carry out heating fumigating, continue 2.5 hours;
(4) work in-process good for step (3) just sterilization are put into autoclave sterilizer again, carry out high-temp steam sterilizing 15-20 minute;
(5) work in-process that sterilizing is good are put into mould compressed moulding, air seasoning, then put into encloses container, nitrogen injection de-tastes, and cutting is packed.
The renewable sponge that a kind of good springiness of above embodiment, density are large, effectively make use of the tankage of sponge, adopts special regeneration cotton glue, by twice sterilization and disinfection, greatly reduces production cost.Make its not only good springiness, good, indeformable, nontoxic free from extraneous odour of patience, and density is high, crushing resistance strong, fields such as making sofa, mattress, executive chair, sports equipment can be widely used in.

Claims (5)

1. good springiness, a renewable sponge that density is large, is characterized in that being made up of following raw material by weight ratio: sponge tankage 100-150 part, Regenerative sponge glue 35-50 part, sterilant 1-3 part.
2. a kind of good springiness, renewable sponge that density is large according to claim 1, is characterized in that described Regenerative sponge glue is mixed by polyether glycol, methylcarbonate, poly methylene poly phenyl poly isocyanate, dibutyltin dilaurate, dibutyl tin laurate.
3. a kind of good springiness, renewable sponge that density is large according to claim 1, is characterized in that described sterilant is Peracetic Acid.
4. a kind of good springiness, renewable sponge that density is large according to claim 1, is characterized in that being made up of the raw material of following optimum proportioning by weight: sponge tankage 120 parts, Regenerative sponge glue 40 parts, 2 parts, sterilant.
5. the complete processing of the renewable sponge that a kind of good springiness described in claim 1 or 4, density are large, is characterized in that comprising the following steps:
(1) sponge tankage are put into pulverizer, be ground into sponge particle;
(2) the sponge particle of step (1) is put into reactor, add Regenerative sponge glue, stir, speed is 80-150r/min, stirs 10-30 minute, obtains work in-process;
(3) work in-process of step (2) are carried out just sterilization, work in-process are put into airtight sterilized room, sterilant is put into well heater, carry out heating fumigating, continue 2-3 hour;
(4) work in-process good for step (3) just sterilization are put into autoclave sterilizer again, carry out high-temp steam sterilizing 15-20 minute;
(5) work in-process that sterilizing is good are put into mould compressed moulding, air seasoning, then put into encloses container, nitrogen injection de-tastes, and cutting is packed.
CN201510946344.6A 2015-12-16 2015-12-16 Regenerated sponge with good elasticity and large density and processing technology thereof Pending CN105482437A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510946344.6A CN105482437A (en) 2015-12-16 2015-12-16 Regenerated sponge with good elasticity and large density and processing technology thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510946344.6A CN105482437A (en) 2015-12-16 2015-12-16 Regenerated sponge with good elasticity and large density and processing technology thereof

Publications (1)

Publication Number Publication Date
CN105482437A true CN105482437A (en) 2016-04-13

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Family Applications (1)

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Country Status (1)

Country Link
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106336645A (en) * 2016-08-22 2017-01-18 湖北格丽特建材有限公司 Bamboo-wood fiber regeneration sponge elastic material and preparation method
CN106433092A (en) * 2016-08-24 2017-02-22 河南邦尼生物工程有限公司 Herbal modified material based on PU foam as well as preparation method and application of herb modified material
CN106751721A (en) * 2016-12-09 2017-05-31 广西鑫深科技有限公司 The method that automotive trim cushion pad is prepared using compound polyurethane material leftover pieces
CN112644130A (en) * 2020-09-22 2021-04-13 南通衣依衬布有限公司 Novel windproof moisture-permeable heat-insulating composite lining and production process thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103222755A (en) * 2013-04-03 2013-07-31 桐乡市恒发海绵有限公司 Latex-imitated sponge cushion
CN103740318A (en) * 2014-01-13 2014-04-23 光山县博正树脂有限公司 Regenerative sponge glue
CN104277734A (en) * 2014-09-22 2015-01-14 安徽喜洋洋儿童用品有限公司 Foaming glue for regenerated sponge for baby carriage
CN104927340A (en) * 2014-03-23 2015-09-23 合肥市康富机械弹簧厂 Car foot mat regeneration sponge preparation technology

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103222755A (en) * 2013-04-03 2013-07-31 桐乡市恒发海绵有限公司 Latex-imitated sponge cushion
CN103740318A (en) * 2014-01-13 2014-04-23 光山县博正树脂有限公司 Regenerative sponge glue
CN104927340A (en) * 2014-03-23 2015-09-23 合肥市康富机械弹簧厂 Car foot mat regeneration sponge preparation technology
CN104277734A (en) * 2014-09-22 2015-01-14 安徽喜洋洋儿童用品有限公司 Foaming glue for regenerated sponge for baby carriage

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106336645A (en) * 2016-08-22 2017-01-18 湖北格丽特建材有限公司 Bamboo-wood fiber regeneration sponge elastic material and preparation method
CN106433092A (en) * 2016-08-24 2017-02-22 河南邦尼生物工程有限公司 Herbal modified material based on PU foam as well as preparation method and application of herb modified material
CN106751721A (en) * 2016-12-09 2017-05-31 广西鑫深科技有限公司 The method that automotive trim cushion pad is prepared using compound polyurethane material leftover pieces
CN112644130A (en) * 2020-09-22 2021-04-13 南通衣依衬布有限公司 Novel windproof moisture-permeable heat-insulating composite lining and production process thereof
CN112644130B (en) * 2020-09-22 2022-09-06 南通衣依衬布有限公司 Windproof moisture-permeable heat-insulating composite lining and production process thereof

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Application publication date: 20160413

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