CN105480654B - Higher suspension stalk fermentation extruding and discharging device and method - Google Patents

Higher suspension stalk fermentation extruding and discharging device and method Download PDF

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Publication number
CN105480654B
CN105480654B CN201510942611.2A CN201510942611A CN105480654B CN 105480654 B CN105480654 B CN 105480654B CN 201510942611 A CN201510942611 A CN 201510942611A CN 105480654 B CN105480654 B CN 105480654B
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China
Prior art keywords
extruding
negative pressure
casing
pressure suction
fermentation
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CN201510942611.2A
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CN105480654A (en
Inventor
高立洪
李萍
韦秀丽
李平
张均
蒋滔
刘科
徐进
唐宁
王玉海
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CHONGQING KAIRUI AGRICULTURAL DEVELOPMENT CO LTD
Chongqing Academy of Agricultural Sciences
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CHONGQING KAIRUI AGRICULTURAL DEVELOPMENT CO LTD
Chongqing Academy of Agricultural Sciences
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Publication of CN105480654A publication Critical patent/CN105480654A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G33/00Screw or rotary spiral conveyors
    • B65G33/24Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G33/00Screw or rotary spiral conveyors
    • B65G33/24Details
    • B65G33/26Screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/04Conveying materials in bulk pneumatically through pipes or tubes; Air slides
    • B65G53/24Gas suction systems
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M1/00Apparatus for enzymology or microbiology
    • C12M1/107Apparatus for enzymology or microbiology with means for collecting fermentation gases, e.g. methane

Abstract

The invention discloses a kind of higher suspension stalk fermentation extruding and discharging device, including fermentation casing, helix extrusion device is installed in fermenting case body, the cylinder of helix extrusion device is made up of outer cylinder body and inner barrel, conveying worm is installed in inner barrel, cylinder is divided into negative pressure suction casing, helical feed section and extruding fillter section, and sets discharge bucket in its end;The upside of the cylinder of negative pressure suction casing is provided with charging aperture, and the downside of the outer cylinder body of negative pressure suction casing is provided with material sucking port, and material sucking port is connected with pipeline pump, and the discharge nozzle of pipeline pump reaches the bottom of fermentation casing;Ring baffle is set in negative pressure suction casing and the outer cylinder body of helical feed section intersection, bar hole is distributed with the wall of the inner barrel of extruding fillter section and negative pressure suction casing, all bar hole spirality distributions, the downside of the outer cylinder body of helical feed section is exported provided with zymotic fluid;Conveying worm uses varying pitch structure, can remove suspension stalk, realize the stabilization and sustainable operation of straw methane engineering.

Description

Higher suspension stalk fermentation extruding and discharging device and method
Technical field
The present invention relates to a kind of higher suspension stalk fermentation extruding and discharging device and method, belong to methane engineering technology field.
Background technology
In stalk fermentation biogas engineering traditional at present, fermentation technique is more because the higher suspension characteristic of stalk causes after fermentation The stalk not digested can not be excluded by traditional overflow mechanism, cause stalk waste residue in fermenting case drastically to increase extreme influence The gas production of fermentation process and a large amount of free spaces for taking casing so that fermentation efficiency is substantially reduced.
The content of the invention
In order to solve the above-mentioned technical problem, the present invention provides a kind of higher suspension stalk fermentation extruding and discharging device, will can send out Suspension stalk in ferment casing is removed, and is improved fermentation gas amount, is realized the stabilization and sustainable operation of straw methane engineering.This hair It is bright to further relate to higher suspension stalk fermentation extruding and discharging method.
To achieve these goals, technical scheme is as follows:A kind of higher suspension stalk fermentation extruding and discharging device, Including fermentation casing, it is characterised in that:Helix extrusion device is installed by support feet in the fermenting case body, the spiral is squeezed Pressure device includes tilting the cylinder installed, and the cylinder is made up of outer cylinder body and inner barrel, and the outer cylinder body is enclosed on inner cylinder in vitro, And there is gap between them, conveying worm be installed in inner barrel,
The cylinder is divided into negative pressure suction casing, helical feed section and extruding fillter section, and the cylinder is sucked from negative pressure Section is gradually inclined upwardly to extruding fillter section, wherein, the negative pressure suction casing is located at the top in fermenting case body, extrudes fillter section Reach fermenting case external, and discharge bucket is set in its end;
The upside of the cylinder of the negative pressure suction casing is provided with charging aperture, and the downside of the outer cylinder body of the negative pressure suction casing is provided with Material sucking port, the material sucking port is connected by suction tube with the import of pipeline pump, and the discharge nozzle of the pipeline pump reaches fermentation casing Bottom;
Annular is set in gap between the negative pressure suction casing and the outer cylinder body and inner barrel of helical feed section intersection Baffle plate, the ring baffle separates the gap between negative pressure suction casing and the outer cylinder body and inner barrel of helical feed section;
Bar hole is distributed with the wall of the inner barrel of the extruding fillter section and negative pressure suction casing, and all bar holes are into spiral shell Shape distribution is revolved, and with the hand of spiral of the helical blade of conveying worm on the contrary, the downside of the outer cylinder body of helical feed section Exported close to the position of ring baffle provided with zymotic fluid;
The pitch that the conveying worm is located at the spiral in extruding fillter section is less than positioned at negative pressure suction casing and spiral transferring Send the pitch of the spiral in section.
Using such scheme, adsorbed, the suspension stalk on casing top of fermenting is sucked in inner barrel, negative by pipeline pump Suction casing is pressed, zymotic fluid enters outer cylinder body by the bar hole of inner barrel, is then pumped back to by pipeline in fermenting case body, to hair Material in ferment casing carries out hydraulic mixing, can so save mechanical agitation.
Ring baffle is set in gap between negative pressure suction casing and the outer cylinder body and inner barrel of helical feed section intersection, The ring baffle separates negative pressure suction casing and helical feed section, can so avoid forming negative pressure short circuit during pipeline pump work, Be conducive to the work of pipeline pump.
Suspension stalk is conveyed in inner barrel by conveying worm, finally enters extruding fillter section, in extruding fillter section, Because the pitch of conveying worm reduces, the moisture in suspension stalk is by extruding stem to greatest extent, and zymotic fluid passes through bar hole, Returned to again from zymotic fluid outlet in fermenting case body, suspension stalk is last to be excluded from discharge bucket.
Bar hole designs spirality, and with the hand of spiral of the helical blade of conveying worm on the contrary, i.e. bar hole with Helical blade intersects, and can so be entered bar shaped hole plug with slag in bar hole.
In such scheme:The outer cylinder body is regular polygon cylinder.Be conducive to the exclusion of zymotic fluid.Integral design makes Easily.
In such scheme:The inner barrel of the negative pressure suction casing is circle, the helical feed section and extruding fillter section Inner barrel be regular polygon.It is preferred that the inner barrel of the helical feed section and extruding fillter section is octagon.So, squeezing The frictional force of stalk and inner barrel inwall is effectively increased in press filtration section, it is to avoid squeeze pressure excessive rear stalk and inner barrel The idle running of inwall.
In such scheme:The spiral the tip of the axis of the conveying worm installs cutting blade, the cutting blade position In the top of discharge bucket.When helical axis rotates, cutting blade rotation, stalk is entered to advance, and all cut, to recycle, such as Make organic fertilizer.
In such scheme:Between the helical blade of conveying worm in negative pressure suction casing and the inwall of inner barrel The helical blade and the inwall of inner barrel of gap≤0.5mm, the helical feed section and the conveying worm in extruding fillter section Between gap be 3-4mm.The pitch ratio that the conveying worm is located at the spiral in extruding fillter section is located at negative pressure suction casing Pitch with the spiral in helical feed section is small by 15%.The helical blade of conveying worm in negative pressure suction casing and inner barrel Gap≤0.5mm between inwall, the stalk that can be will be attached to greatest extent on inner cylinder body wall is blown off, it is to avoid block bar hole. Helical feed section and extruding fillter section in the helical blade of conveying worm and the inwall of inner barrel between gap be 3- 4mm, adds pitch and diminishes, and is conducive to the extruding of stalk moisture.
In order to realize above-mentioned second purpose, the technical scheme is that:A kind of higher suspension stalk fermentation extruding and discharging side Method, it is characterised in that:Prepare higher suspension stalk fermentation extruding and discharging device according to any one of claim 1-7, in stalk fermentation During, pipeline pump is opened, the suspension stalk and zymotic fluid on the fermentation casing top enter in inner barrel, in negative pressure suction Section, zymotic fluid is eventually returned to the bottom of fermentation casing by the bar hole on inner barrel and then by material sucking port, suction tube, to hair Material in ferment casing is stirred, and suspension stalk is then transported to extruding fillter section by conveying worm, herein by crowded Discharged after pressure from discharge bucket, the zymotic fluid that extruding fillter section is squeezed out returns to fermenting case by bar hole, zymotic fluid behind outlet In vivo.
Beneficial effect:The present invention is simple in construction, easy to use.According to result of the test, used in stalk fermentation biogas engineering The floating encrustation phenomena of unreacted stalk in fermenting case is substantially reduced after the device, waste material formation can be extruded, will sent out during discharging Zymotic fluid, which continues to flow back to fermenting case, is fermented.Pipeline pump can not only play to form the work that negative pressure sends into stalk waste residue charging aperture With can more realize the effect of hydraulic mixing, the conventional mechanical mixing of substitution realizes the variety of applications of set of system two, greatly To reduce the construction cost of straw methane engineering.Install easy, simple to operate, user does not need professional technique, simple training Its operating technology can be grasped, easy to maintenance, fault rate is low, good reliability is safe.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 is partial enlarged drawing at D in Fig. 1.
Fig. 3 is partial enlarged drawing at E in Fig. 1.
Fig. 4 is the local expansion figure of inner barrel.
Fig. 5 is A-A sectional views in Fig. 1.
Fig. 6 is B-B sectional views in Fig. 1.
Fig. 7 is partial enlarged drawing in Fig. 1.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples:
Embodiment 1, as shown in figs. 1-7:Higher suspension stalk fermentation extruding and discharging device of the present invention is by fermentation casing 1, inner cylinder Body 2, outer cylinder body 3, conveying worm 4, discharge bucket 5, charging aperture 6, bar hole 7, material sucking port 8, suction tube 9, pipeline pump 10, annular The part compositions such as baffle plate 11, zymotic fluid outlet 12, cutting blade 13.
Fermentation casing 1 is prior art, be will not be described here.
Conveying worm 4 is made up of helical axis and helical blade, controls it to rotate by motor and speed reducer.
Helix extrusion device is installed by support feet in fermentation casing 1, helix extrusion device includes tilting the cylinder installed Body, cylinder is made up of inner barrel 2 and outer cylinder body 3, and outer cylinder body 3 is enclosed on outside inner barrel 2, and has gap, spiral transferring between them Machine 4 is sent to be arranged in inner barrel 2.Outer cylinder body 3 is regular polygon cylinder, preferably octagon.
Cylinder is divided into negative pressure suction casing A, helical feed section B and extruding fillter section C by us, and cylinder is sucked from negative pressure Section A is gradually inclined upwardly to extruding fillter section C, wherein, negative pressure suction casing A is located at the top in fermentation casing 1, extrudes fillter section The upper end of C from fermentation casing 1 is reached outside fermentation casing 1, and sets discharge bucket 5 in extruding fillter section C end.Conveying worm 4 spiral the tip of the axis installs cutting blade 13, and cutting blade 13 is located at the top of discharge bucket 5.Stalk out is by cutting It is used to make organic fertilizer afterwards.
The upside of negative pressure suction casing A cylinder is provided with charging aperture 6, and the downside of negative pressure suction casing A outer cylinder body 3 is provided with suction Mouth 8, the bore of charging aperture 6 is more than material sucking port 8.Material sucking port 8 is connected by suction tube 9 with the import of pipeline pump 10, pipeline pump 10 Discharge nozzle reach fermentation casing 1 bottom.
Annular is set in gap between negative pressure suction casing A and the outer cylinder body 3 and inner barrel 2 of helical feed section B intersections Baffle plate 11, the ring baffle 11 separates negative pressure suction casing A and helical feed section B outer cylinder body 3 and the gap of inner barrel 2, this Sample is conducive to the suction of pipeline pump 10, it is to avoid negative pressure short circuit.
Bar hole 7 is distributed with (see Fig. 4 inner barrel on the wall for the inner barrel 2 for extruding fillter section C and negative pressure suction casing A Local expansion figure), the distribution of all spirality of bar hole 7, and with the hand of spiral phase of the helical blade of conveying worm 4 Instead, it is to avoid when conveying worm 4 works, stalk slag is sent into bar hole, bar hole 7 is blocked, so, negative pressure suction casing A Interior zymotic fluid enters in outer cylinder body 3 by bar hole 7, enters pipeline pump 10 from material sucking port 7, returns in fermentation casing 1.
The downside of helical feed section B outer cylinder body 3 is close to the position of ring baffle 11 provided with zymotic fluid outlet 12.Extruded The zymotic fluid filtered in section C enters in outer cylinder body 3 by bar hole 7, is returned to from zymotic fluid outlet 12 in fermentation casing 1.Negative pressure is inhaled It is circle to enter section A inner barrel 2, and helical feed section B and the inner barrel 2 for extruding fillter section C are regular polygon.It is preferred that helical feed Section B and extruding fillter section C inner barrel 2 are octagon.So, the friction of increase stalk and the inwall of inner barrel 2, it is to avoid spiral Conveyer 4 dallies.
Gap between the helical blade of conveying worm 4 in negative pressure suction casing A and the inwall of inner barrel 2≤ 0.5mm, inner cylinder can be will be attached to greatest extent carry stalk on 2 and shave prevents the bar shaped hole plug of inner barrel 2.
Between helical feed section B and the helical blade of conveying worm 4 and the inwall of inner barrel 2 in extruding fillter section C Gap be 3-4mm.The pitch that conveying worm 4 is located at the spiral in extruding fillter section C is less than positioned at negative pressure suction casing A and spiral shell Revolve the pitch of the spiral in the B of transportation section.It is preferred that conveying worm 4 is located at the pitch ratio of the spiral in extruding fillter section C positioned at negative Press the pitch of suction casing A and the spiral in helical feed section B small by 15%.Be conducive to the extruding of the moisture in stalk.
During stalk fermentation, pipeline pump 10 is opened, the suspension stalk and zymotic fluid on fermentation casing 1 top enter inner cylinder In body 2, in negative pressure suction casing A, zymotic fluid is finally returned by the bar hole 7 on inner barrel 2 and then by material sucking port 8, suction tube 9 To the bottom of fermentation casing 1, the material in fermentation casing 1 is stirred, suspension stalk is then transported to by conveying worm 4 Fillter section C is extruded, is discharged after being squeezed herein from discharge bucket 5, the zymotic fluid that extruding fillter section C is squeezed out passes through bar shaped Returned to behind hole 7, zymotic fluid outlet 12 in fermentation casing 1.
The present invention is not limited to above-mentioned specific embodiment, it will be appreciated that one of ordinary skill in the art is without creative Work just can make many modifications and variations according to the design of the present invention.In a word, all technical staff in the art are according to this The design of invention passes through the available technical side of logical analysis, reasoning, or a limited experiment on the basis of existing technology Case, all should be in the protection domain being defined in the patent claims.

Claims (8)

1. a kind of higher suspension stalk fermentation extruding and discharging device, including fermentation casing (1), it is characterised in that:In the fermenting case Helix extrusion device is installed by support feet in body (1), the helix extrusion device includes tilting the cylinder installed, the cylinder It is made up of outer cylinder body (3) and inner barrel (2), the outer cylinder body (3) is enclosed on inner barrel (2) outside, and has gap between them, Conveying worm (4) is installed in inner barrel (2),
The cylinder is divided into negative pressure suction casing (A), helical feed section (B) and extrudes fillter section (C), and the cylinder is from negative pressure Suction casing (A) is gradually inclined upwardly to extruding fillter section (c), wherein, the negative pressure suction casing (A) is located in fermentation casing (1) Top, extruding fillter section (c) reach fermentation casing (1) outside, and its end set discharge bucket (5);
The upside of the cylinder of the negative pressure suction casing (A) is provided with charging aperture (6), the outer cylinder body (3) of the negative pressure suction casing (A) Downside is provided with material sucking port (8), and the material sucking port (8) is connected by suction tube (9) with the import of pipeline pump (10), the pipeline pump (10) discharge nozzle reaches the bottom of fermentation casing (1);
In gap between the negative pressure suction casing (A) and the outer cylinder body (3) and inner barrel (2) of helical feed section (B) intersection Ring baffle (11) is set, the ring baffle (11) by the outer cylinder body (3) of negative pressure suction casing (A) and helical feed section (B) with it is interior Gap between cylinder (2) is separated;
Bar hole (7), all are distributed with the wall of the inner barrel (2) of the extruding fillter section (C) and negative pressure suction casing (A) Shape hole (7) spirality is distributed, and with the hand of spiral of the helical blade of conveying worm (4) on the contrary, helical feed section (B) downside of outer cylinder body (3) is close to the position of ring baffle (11) provided with zymotic fluid outlet (12);
The pitch that the conveying worm (4) is located at the spiral in extruding fillter section (C) is less than positioned at negative pressure suction casing (A) and spiral shell Revolve the pitch of the spiral in transportation section (B).
2. higher suspension stalk fermentation extruding and discharging device according to claim 1, it is characterised in that:The outer cylinder body (3) is Regular polygon cylinder.
3. higher suspension stalk fermentation extruding and discharging device according to claim 2, it is characterised in that:The negative pressure suction casing (A) inner barrel (2) is circle, and the inner barrel (2) of the helical feed section (B) and extruding fillter section (C) is regular polygon.
4. higher suspension stalk fermentation extruding and discharging device according to claim 3, it is characterised in that:The helical feed section (B) and extruding fillter section (C) inner barrel (2) be octagon.
5. higher suspension stalk fermentation extruding and discharging device according to claim 1, it is characterised in that:The conveying worm (4) spiral the tip of the axis installs cutting blade (13), and the cutting blade (13) is located at the top of discharge bucket (5).
6. higher suspension stalk fermentation extruding and discharging device according to claim 5, it is characterised in that:At negative pressure suction casing (A) Gap≤0.5mm between the helical blade of interior conveying worm (4) and the inwall of inner barrel (2), the helical feed section (B) gap between the helical blade of conveying worm (4) and the inwall of inner barrel (2) in extruding fillter section (C) is 3- 4mm。
7. higher suspension stalk fermentation extruding and discharging device according to claim 1, it is characterised in that:The conveying worm (4) it is located at the spiral that the pitch ratio of the spiral in extruding fillter section (C) is located in negative pressure suction casing (A) and helical feed section (B) Pitch it is small by 15%.
8. a kind of higher suspension stalk fermentation extruding and discharging method, it is characterised in that:Prepare to uphang according to any one of claim 1-7 Floating stalk fermentation extruding and discharging device, during stalk fermentation, opens pipeline pump (10), described fermentation casing (1) top Suspension stalk and zymotic fluid enter in inner barrel (2), and at negative pressure suction casing (A), zymotic fluid is by the bar hole on inner barrel (2) (7) bottom of fermentation casing (1) and then by material sucking port (8), suction tube (9) is eventually returned to, to the material in fermentation casing (1) It is stirred;Suspension stalk is then transported to extruding fillter section (C) by conveying worm (4), from going out after being squeezed herein Hopper (5) is discharged, and the zymotic fluid that extruding fillter section (C) is squeezed out behind bar hole (7), zymotic fluid outlet (12) by returning to hair In ferment casing (1).
CN201510942611.2A 2015-12-14 2015-12-14 Higher suspension stalk fermentation extruding and discharging device and method Active CN105480654B (en)

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CN105480654B true CN105480654B (en) 2017-08-08

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CN109018879B (en) * 2018-08-02 2020-06-12 正大康地(蛇口)有限公司 Multifunctional feed elevator
CN109019038B (en) * 2018-08-26 2020-05-19 冀东海德堡(泾阳)水泥有限公司 Improved cement material conveying device
US11839174B2 (en) * 2021-04-28 2023-12-12 Cnh Industrial America Llc Product delivery conduit for an agricultural product hopper assembly

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CA2395079C (en) * 1999-12-21 2012-11-13 Texaco Development Corporation Apparatus and method for withdrawing and dewatering slag from a gasification system
KR20100135102A (en) * 2009-06-16 2010-12-24 김영애 Solid-liquid separator for food garbage
CN201873676U (en) * 2010-06-30 2011-06-22 北京盈和瑞环保工程有限公司 Discharging device of discharging system of digestion tank used in straw methane engineering
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