CN105479608A - High-hardness cutting metal wire - Google Patents
High-hardness cutting metal wire Download PDFInfo
- Publication number
- CN105479608A CN105479608A CN201510862997.6A CN201510862997A CN105479608A CN 105479608 A CN105479608 A CN 105479608A CN 201510862997 A CN201510862997 A CN 201510862997A CN 105479608 A CN105479608 A CN 105479608A
- Authority
- CN
- China
- Prior art keywords
- metal wire
- cutting
- wire
- cutting metal
- wire body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/10—Alloys based on copper with silicon as the next major constituent
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mining & Mineral Resources (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention discloses a high-hardness cutting metal wire. The high-hardness cutting metal wire comprises a metal wire body; multiple micro pits are uniformly distributed in the outer surface of the metal wire body; the metal wire body is made of a high-strength copper alloy; and the high-strength copper alloy comprises the following components in percentage by mass: 75-85% of copper, 10-15% of silicon, 2-5% of phosphorus, 0.5-1.5% of nickel, 0.3-1.2% of aluminum, 2-4% of titanium, 0.05-0.1% of zinc, and the balance of inevitable impurities. Through the mode, the high-hardness cutting metal wire is excellent in strength and cutting performance; and multiple micro pits are uniformly distributed in the surface of the high-hardness cutting metal wire, so that abrasives are not easy to fall in the cutting process, and the cutting speed and the cutting precision can be improved.
Description
Technical field
The present invention relates to cutting metal wire field, particularly relate to a kind of high rigidity cutting metal wire.
Background technology
Multi-wire saw principle is by wire suitably tensioning, and with certain speed and pressure, reciprocating relative to the workpiece of cutting, in the process of cutting, between wire and workpiece, constantly add the cutting fluid being mixed with abrasive material, just can cut workpiece.In order to reduce the width of otch, wire generally uses tungsten filament or the steel wire of φ 0.1-0.25mm, speed wiry can up to 1000m/min, abrasive material can according to by the hardness of cut part, select carborundum, aluminium oxide and diamond, granularity is No. 150-No. 180, is mixed in machine oil, kerosene or water and uses.This wire drives in mortar cutting process, and the abrasive material in mortar easily peels off from wire, thus affects cut quality.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of high rigidity cutting metal wire, can solve the defect that existing cutting metal wire exists.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of high rigidity cutting metal wire, comprise: wire body, described wire body outer surface is evenly equipped with several unevenness, described wire body is made up of high strength copper alloy, the composition of described high strength copper alloy and the quality proportioning of each composition comprise: copper 75%-85%, silicon 10%-15%, phosphorus 2%-5%, nickel 0.5%-1.5%, aluminium 0.3%-1.2%, titanium 2%-4%, zinc 0.05%-0.1%, and all the other are inevitable impurity.
In a preferred embodiment of the present invention, described wire is originally external is also electroplate with titanium alloy layer.
In a preferred embodiment of the present invention, the wire diameter of described wire body is 0.05-0.1mm.
In a preferred embodiment of the present invention, the thickness of described titanium alloy layer is 4-8 μm.
The invention has the beneficial effects as follows: wire of the present invention is made up of the high strength copper alloy of reasonable mixture ratio, there is good intensity and cutting ability, and its surface is evenly equipped with several unevenness, abrasive material difficult drop-off in cutting process, can improve cutting speed and cutting accuracy.
Detailed description of the invention
Below preferred embodiment of the present invention is described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
The embodiment of the present invention comprises:
Embodiment one:
A kind of high rigidity cutting metal wire, comprise: wire body, described wire body outer surface is evenly equipped with several unevenness, described wire body is made up of high strength copper alloy, and the composition of described high strength copper alloy and the quality proportioning of each composition comprise: copper 75%, silicon 15%, phosphorus 5%, nickel 1.5%, aluminium 1.2%, titanium 2%, zinc 0.1%, impurity 0.2%.
Wherein, described wire is originally external is also electroplate with titanium alloy layer.
The wire diameter of described wire body is 0.05mm.
The thickness of described titanium alloy layer is 4 μm.
Embodiment two:
A kind of high rigidity cutting metal wire, comprise: wire body, described wire body outer surface is evenly equipped with several unevenness, described wire body is made up of high strength copper alloy, and the composition of described high strength copper alloy and the quality proportioning of each composition comprise: copper 78%, silicon 13%, phosphorus 3%, nickel 1%, aluminium 0.7%, titanium 4%, zinc 0.1%, impurity 0.2%.
Wherein, described wire is originally external is also electroplate with titanium alloy layer.
The wire diameter of described wire body is 0.07mm.
The thickness of described titanium alloy layer is 5 μm.
Embodiment three:
A kind of high rigidity cutting metal wire, comprise: wire body, described wire body outer surface is evenly equipped with several unevenness, described wire body is made up of high strength copper alloy, and the composition of described high strength copper alloy and the quality proportioning of each composition comprise: copper 85%, silicon 10%, phosphorus 2%, nickel 0.5%, aluminium 0.3%, titanium 2%, zinc 0.05%, impurity 0.15%.
Wherein, described wire is originally external is also electroplate with titanium alloy layer.
The wire diameter of described wire body is 0.1mm.
The thickness of described titanium alloy layer is 8 μm.
Present invention is disclosed a kind of high rigidity cutting metal wire, be be made up of the high strength copper alloy of reasonable mixture ratio, there is good intensity and cutting ability, and its surface be evenly equipped with several unevenness, abrasive material difficult drop-off in cutting process, can improve cutting speed and cutting accuracy.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (4)
1. a high rigidity cutting metal wire, it is characterized in that, comprise: wire body, described wire body outer surface is evenly equipped with several unevenness, described wire body is made up of high strength copper alloy, the composition of described high strength copper alloy and the quality proportioning of each composition comprise: copper 75%-85%, silicon 10%-15%, phosphorus 2%-5%, nickel 0.5%-1.5%, aluminium 0.3%-1.2%, titanium 2%-4%, zinc 0.05%-0.1%, and all the other are inevitable impurity.
2. high rigidity cutting metal wire according to claim 1, is characterized in that, described wire is originally external is also electroplate with titanium alloy layer.
3. high rigidity cutting metal wire according to claim 1, is characterized in that, the wire diameter of described wire body is 0.05-0.1mm.
4. high rigidity cutting metal wire according to claim 2, is characterized in that, the thickness of described titanium alloy layer is 4-8 μm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510862997.6A CN105479608A (en) | 2015-12-01 | 2015-12-01 | High-hardness cutting metal wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510862997.6A CN105479608A (en) | 2015-12-01 | 2015-12-01 | High-hardness cutting metal wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105479608A true CN105479608A (en) | 2016-04-13 |
Family
ID=55667052
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510862997.6A Pending CN105479608A (en) | 2015-12-01 | 2015-12-01 | High-hardness cutting metal wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105479608A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102172995A (en) * | 2011-01-27 | 2011-09-07 | 王楚雯 | Metal composite wire and preparation method thereof |
| CN202079512U (en) * | 2011-04-11 | 2011-12-21 | 筱崎智彦 | Fretsaw structure with fixed abrasive particles |
| CN202656328U (en) * | 2012-07-08 | 2013-01-09 | 桂林华轮金刚石工具有限公司 | Diamond rope zigzag bead string |
| EP2548683A1 (en) * | 2010-03-17 | 2013-01-23 | W.Diamant Herramientas S.A. | Diamond wire for cutting hard materials |
| CN202862418U (en) * | 2012-07-31 | 2013-04-10 | 江阴市长亚科技有限公司 | Interval plating pentagonal superfine hard and brittle material cutting wire |
| CN104070615A (en) * | 2014-07-10 | 2014-10-01 | 湖南元素密码石墨烯研究院（有限合伙） | Solar silicon wafer linear cutting steel wire and manufacturing method thereof |
| CN104760146A (en) * | 2014-01-08 | 2015-07-08 | 凡登（江苏）新型材料有限公司 | Composite fixed abrasive saw line for multi-line cutting and preparation method thereof |
-
2015
- 2015-12-01 CN CN201510862997.6A patent/CN105479608A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2548683A1 (en) * | 2010-03-17 | 2013-01-23 | W.Diamant Herramientas S.A. | Diamond wire for cutting hard materials |
| CN102172995A (en) * | 2011-01-27 | 2011-09-07 | 王楚雯 | Metal composite wire and preparation method thereof |
| CN202079512U (en) * | 2011-04-11 | 2011-12-21 | 筱崎智彦 | Fretsaw structure with fixed abrasive particles |
| CN202656328U (en) * | 2012-07-08 | 2013-01-09 | 桂林华轮金刚石工具有限公司 | Diamond rope zigzag bead string |
| CN202862418U (en) * | 2012-07-31 | 2013-04-10 | 江阴市长亚科技有限公司 | Interval plating pentagonal superfine hard and brittle material cutting wire |
| CN104760146A (en) * | 2014-01-08 | 2015-07-08 | 凡登（江苏）新型材料有限公司 | Composite fixed abrasive saw line for multi-line cutting and preparation method thereof |
| CN104070615A (en) * | 2014-07-10 | 2014-10-01 | 湖南元素密码石墨烯研究院（有限合伙） | Solar silicon wafer linear cutting steel wire and manufacturing method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160413 |
|
| WD01 | Invention patent application deemed withdrawn after publication |