CN105479185B - A kind of functional steel panel automatic gas cutting machine - Google Patents

A kind of functional steel panel automatic gas cutting machine Download PDF

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Publication number
CN105479185B
CN105479185B CN201610017288.2A CN201610017288A CN105479185B CN 105479185 B CN105479185 B CN 105479185B CN 201610017288 A CN201610017288 A CN 201610017288A CN 105479185 B CN105479185 B CN 105479185B
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CN
China
Prior art keywords
cutting
cradle
steel grating
steel
gear
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Expired - Fee Related
Application number
CN201610017288.2A
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Chinese (zh)
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CN105479185A (en
Inventor
郭志东
张彦辉
王志伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anping Shunbo Wire Mesh Manufacturing Co ltd
Shenzhen Pengbo Information Technology Co ltd
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Shandong University of Technology
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Priority to CN201610017288.2A priority Critical patent/CN105479185B/en
Publication of CN105479185A publication Critical patent/CN105479185A/en
Application granted granted Critical
Publication of CN105479185B publication Critical patent/CN105479185B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/08Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of slides or chutes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • B23Q7/1426Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
    • B23Q7/1494Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices using grippers
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts

Abstract

The present invention provides a kind of functional steel panel automatic gas cutting machine, including frame, feed mechanism, cutting mechanism, switch board, cutting mechanism is by vertical lift oil cylinder, horizontal telescoping oil cylinder and cutting head composition, it is vertically moved up or down the cutting-height that oil cylinder adjusts cutting head, the cutting to steel grating is realized in the reciprocating motion of horizontal telescoping oil cylinder, guide rail is provided with frame, feed mechanism is by cradle, gear, rack and servomotor, sliding sleeve is provided with cradle, guide rail is through in sliding sleeve, steel grating is placed on a face of cradle, electromagnet is installed on another face, cradle the selection of material is stainless steel or manganese steel, electromagnet energization absorption steel grating is securely seated between on cradle, gear is fixed in frame, servomotor output end couples with gear, wheel and rack is engaged, pinion rotation drives to slide in guide rail and moved back and forth, the PLC setting Cutting Lengths set in control system, cutting head is using flame and mechanical two kinds of cutting modes.

Description

A kind of functional steel panel automatic gas cutting machine
Technical field
The present invention provides a kind of functional steel panel automatic gas cutting machine, belongs to field of mechanical technique.
Background technology
Steel grating is the plate for being arranged in grid by certain spacing longitude and latitude by band steel and cross bar, is radially steel grating for band steel Length, broadwise is cross bar, i.e. the width of steel grating.
At present, domestic steel grating is cut with two ways, machine cuts and gas flame cuttiug, and the height of machine cuts is big In 30 millimeters of steel grating, the height of gas flame cuttiug cutting is less than 30 millimeters of thin-walled parts, and steel grating radical length is 6 meters, height Do not waited from 25~75 millimeters, 3 millimeters of thickness, the steel grating of communications centre tooth is put in and machine cuts, the clamping device of use and cutting Put on punch press, rule, gradually push ahead by hand, pin steps on the mode of control, brings problem to be:1st, efficiency is low, and 2, positioning accurate Degree is low, 3, accumulated error it is big, 4, punching uniformity it is poor, 5, easily cause personal injury, because radical length is longer, on platform is rushed to During preceding propulsion, swing is big, linearity is poor, and positioning precision is low.
The content of the invention
It is an object of the invention to provide a kind of functional steel panel automatic gas cutting machine, the feed mechanism controlled by PLC is used Gear, rack engaged transmission, steel grating is adsorbed using magnetic field to be fixed, fixing device and cutter device not on the same face, just Continuously produced in mechanization automatic assembly line, using PLC programming Controls, the precision of conveying is high, does not produce accumulated error, efficiency It is high.
Realize that the technical scheme that foregoing invention effect is taken is:
A kind of functional steel panel automatic gas cutting machine, including frame, feed mechanism, cutting mechanism, switch board, its feature exist In:Cutting mechanism is vertically moved up or down oil cylinder, dual force horizontal telescoping oil cylinder and cutting head by dual force and constituted, dual force Be vertically moved up or down oil cylinder adjust cutting head the cutting-height from steel grating cut surface, for same specification steel grating cutting before can One-time positioning, can both be manuallyd locate, can also on the basis of Cutting platform the cutting of input parameter adjust automatically cutting head it is high The cutting to steel grating is realized in degree, the reciprocating motion of dual force horizontal telescoping oil cylinder, and dual force horizontal telescoping oil cylinder drives Cutting head is moved, and each motion of cutting head is all cut accordingly, and cutting head is arranged on dual force and is vertically moved up or down oil cylinder On, cutting head includes flame cutting head and disc rotary cutting knife, and the thickness of steel grating is from the mm of 25mm~75, gas flame cuttiug Head is adapted to the steel grating that thickness is less than 30 mm, and the steel grating that thickness is more than 30 mm is cut with disc rotary cutting knife, steel grating It is the plate for being arranged in grid by certain spacing longitude and latitude by band steel and cross bar, cross bar is placed on the semicircle set on band steel and rushes tooth Inside it is welded, welding temperature is high, welds facial disfigurement, cause whole cutting surfaces out-of-flatness, the multifunctional numerical control used at present Most of cutting machine uses gas flame cuttiug, and gas flame cuttiug can only steel grating of the cutting thickness less than 30 mm, steel grating split requirement Precision is high, cut lengths ± deviation(Error is less than 5mm), the deviation for the length cut every time is equidirectional, that is, is cut Either length is overgauge entirely, or be minus deviation entirely, it has been disclosed that Multi-functional numerical control cutting machine, using gas flame cuttiug, steel lattice Plate be placed on cutting stand on it is motionless, numerical control cutting machine carries out three seats incessantly by the flame cutting head of three coordinate controls Position motion is demarcated, locating speed is slow, and efficiency is low, steel grating, which is placed on cutting stand, does not have clamping device, higher flame temperature Degree, cutting end face can be deformed upon afterwards to the cold, cause steel grating to be subjected to displacement, and cutting accuracy be influenceed, secondly, for cutting thickness More than 30 mm steel grating, cut using numerical control disc rotary cutting knife, numerical controlled machinery cutting machine by three coordinate controls disk rotary Turn cutting knife, steel grating is placed on cutting stand using mechanical and hydraulic clamp, is in disc rotary cutting knife same One cut surface, disc rotary cutting knife is interfered with clamping device, and the solder side of steel grating is uneven, and clamping device is located at welding On face, 6 meters of steel grating length, according to actual requirement in engineering, it is necessary to cut different length, clamping device is needed on cut surface There is many places setting, clamping device is located at sustained height face, simultaneously clamped on, and clamps face discontinuity, causes steel grating in the ceding of Taiwan Position is offset on frame, influences cutting accuracy, and the steel grating after cutting does not reach technical requirements, and multiple clamping is time-consuming, production Efficiency is low, it is impossible to realize worked continuously by automation, and this technology uses and guide rail is provided with frame, and feed mechanism is by feeding Frame, gear, rack and servomotor, are provided with sliding sleeve, guide rail is through in sliding sleeve, on a face of cradle on cradle Place and electromagnet is installed on steel grating, another face, cradle the selection of material is stainless steel or potassium steel, and electromagnet is not adsorbed Cradle, electromagnet energization absorption steel grating is securely seated between on cradle, the tangential force and disk of disc rotary cutting knife The bounce of rotary cutter will not cause position to offset steel grating, and cutting accuracy is high, and the size of electromagnet magnetic field force can pass through Knob regulation on switch board, gear is fixed in frame, and servomotor output end couples with gear, wheel and rack engagement, Pinion rotation drives to slide in guide rail and moved, and then drives cradle motion, and switch board is provided with PLC and electrical equipment control member Part, feed mechanism and cutting mechanism are controlled by PLC, and feed mechanism controls its total movement process by PLC, each The job order of station is harmonious, is not disturbed by human factor, and by formula L=θ π R/180, arc length is equal to pinion rotation angle Degree be multiplied by π be multiplied by gear radius divided by 180 °, error depends on π values, and error corrects in a program, and θ value is gear Rotational angle, circles i.e. 360 °, n/360 ° of circle of decile, and n is the number of degrees of gear actual rotation, and proximity switch is installed in frame, Before cutting, the hand push button on switch board carries out just positioning to steel grating, is just off working state after the completion of positioning, first cuts Delivery end part, is named flush, after the completion of one-time positioning, the cutting that disc rotary cutting knife only moves back and forth, it is not necessary to fixed again Position, the precision of cutting is determined by PLC control feed mechanisms, then inputs the numerical value of Cutting Length, is cut automatically by PLC controls Cut, continuous mechanized operation can be realized, feed mechanism precision is high, and electromagnet clamping device can realize Quick-clamped.
The present invention compared with prior art, has the following advantages that.
1st, transmit steady using pinion and rack, clamped one time positioning can continuous several times punching, positioning precision height, punching Hole precision is high, no accumulated error.
2nd, its total movement process is controlled by PLC, the job order of each station is harmonious, work effect Rate is high.
Brief description of the drawings.
Fig. 1 is the main structure diagram of the embodiment of the present invention.
Fig. 2 is the A-A section view figure structure schematic representations of the embodiment of the present invention.
Wherein in figure:1st, rack 2, frame 3, cradle 4, gear 5, servomotor 6, switch board 7, dual force It is vertically moved up or down oil cylinder 8, dual force horizontal telescoping oil cylinder 9, cutting head 10, electromagnet 11, steel grating.
Embodiment.
Embodiment 1.
In the embodiment shown in Fig. 1~2, a kind of functional steel panel automatic gas cutting machine, including frame 2, feed mechanism, Cutting mechanism, switch board 6, cutting mechanism are to be vertically moved up or down oil cylinder 7, dual force horizontal telescoping oil cylinder 8 by dual force and cut Cut first 9 composition, dual force vertical lift oil cylinder 7 regulation cutting head 9 and the cutting-height of the cut surface of steel grating 11, dual force The cutting to steel grating 11 is realized in the reciprocating motion of horizontal telescoping oil cylinder 8, and cutting head 9 is arranged on dual force and is vertically moved up or down oil cylinder On 7, cutting head 9 is flame cutting head, and flame cutting head is adapted to the steel grating 11 that height is less than 3 centimetres, is provided with frame 2 Guide rail, feed mechanism is, by cradle 3, gear 4, rack 1 and servomotor 5, sliding sleeve to be provided with cradle 3, and guide rail runs through In sliding sleeve, placed on a face of cradle 3 and electromagnet 10 is installed on steel grating 11, another face, cradle 3 selects material Expect for stainless steel, the absorption steel grating 11 that is powered of electromagnet 1 is fixed on cradle 3, and displacement bias, steel grating are occurred without during cutting Fixation and cut not on the same face, be easy to mechanization continuously to produce, the size of the magnetic field force of electromagnet 10 can pass through control Knob regulation on cabinet 6 processed, gear 4 is fixed in frame 2, and the output end of servomotor 5 couples with gear 4, and gear 4 is nibbled with rack 1 is closed, gear 4 rotates drive and slides over motion in guide rail, and then drives cradle 3 to move, and switch board 6 is provided with PLC and electrical equipment Control element, feed mechanism and cutting mechanism are controlled by PLC, proximity switch are installed in frame 2, before cutting, on switch board 6 Hand push button carries out just positioning to steel grating 11, first cuts an input part, cries flush, then inputs the numerical value of Cutting Length, Continuous surface trimming is carried out by PLC controls, above-mentioned action is repeated and is continuously cut.
Embodiment 2.
In the embodiment shown in Fig. 1~2, a kind of functional steel panel automatic gas cutting machine, including frame 2, feed mechanism, Cutting mechanism, switch board 6, cutting mechanism are to be vertically moved up or down oil cylinder 7, dual force horizontal telescoping oil cylinder 8 by dual force and cut Cut first 9 composition, dual force vertical lift oil cylinder 7 regulation cutting head 9 and the cutting-height of the cut surface of steel grating 11, dual force The cutting to steel grating 11 is realized in the reciprocating motion of horizontal telescoping oil cylinder 8, and cutting head 9 is arranged on dual force and is vertically moved up or down oil cylinder On 7, cutting head 9 is disc rotary cutting knife, and the steel grating 11 highly more than 3 centimetres is cut with disc rotary cutting knife, in frame 2 Provided with guide rail, feed mechanism is, by cradle 3, gear 4, rack 1 and servomotor 5, sliding sleeve, guide rail to be provided with cradle 3 Through in sliding sleeve, placed on a face of cradle 3 and electromagnet 10 is installed on steel grating 11, another face, cradle 3 is selected It is manganese steel with material, the energization absorption steel grating 11 of electromagnet 1 is fixed on cradle 3, and displacement bias, steel lattice are occurred without during cutting The fixation and cutting of plate on the same face, are not easy to mechanization continuously to produce, the size of the magnetic field force of electromagnet 10 can pass through Knob regulation on switch board 6, gear 4 is fixed in frame 2, and the output end of servomotor 5 couples with gear 4, gear 4 and rack Engagement 1, gear 4 rotates drive and slides over motion in guide rail, and then drives cradle 3 to move, and switch board 6 is provided with PLC and electricity Device control element, feed mechanism and cutting mechanism are controlled by PLC, proximity switch are installed in frame 2, before cutting, on switch board 6 Hand push button steel grating 11 is carried out just positioning, first cut input a part, cry flush, then input the number of Cutting Length Value, continuous surface trimming is carried out by PLC controls, is repeated above-mentioned action and is continuously cut.

Claims (1)

1. a kind of functional steel panel automatic gas cutting machine, including frame(2), feed mechanism, cutting mechanism, switch board(6), it is special Levy and be:Cutting mechanism is to be vertically moved up or down oil cylinder by dual force(7), dual force horizontal telescoping oil cylinder(8)And cutting head(9) Composition, dual force vertical lift oil cylinder(7)Adjust cutting head(9)With steel grating(11)The cutting-height of cut surface, double acting Power horizontal telescoping oil cylinder(8)Reciprocating motion realize to steel grating(11)Cutting, cutting head(9)It is vertical installed in dual force Hoist cylinder(7)On, cutting head(9)Including flame cutting head and disc rotary cutting knife, flame cutting head is adapted to thickness less than 3 Centimetre steel grating(11), steel grating of the thickness more than 3 centimetres(11)Cut with disc rotary cutting knife, in frame(2)It is provided with Guide rail, feed mechanism is by cradle(3), gear(4), rack(1)And servomotor(5)Composition, in cradle(3)It is provided with Sliding sleeve, guide rail is through in sliding sleeve, in cradle(3)A face on place steel grating(11), electromagnetism is installed on another face Iron(10), cradle(3)The selection of material is stainless steel or manganese steel, electromagnet(10)Be powered absorption steel grating(11), steel grating (11)It is fixed on cradle(3)On, occur without displacement bias during cutting, the fixation of steel grating and cut not on the same face, It is easy to mechanization continuously to produce, electromagnet(10)The size of magnetic field force can pass through switch board(6)On knob regulation, gear (4)It is fixed on frame(2)On, servomotor(5)Output end and gear(4)Connection, gear(4)Engaged with rack(1), gear (4)Rotate drive and slide over motion in guide rail, and then drive cradle(3)Motion, switch board(6)It is provided with PLC and electrical equipment control Element processed, controls feed mechanism and cutting mechanism, in frame by PLC(2)Proximity switch is installed, before cutting, by switch board(6)On Hand push button to steel grating(11)Just position, first cut an input part, it is referred to as flush, then input Cutting Length Numerical value, continuous surface trimming is carried out by PLC controls.
CN201610017288.2A 2016-01-12 2016-01-12 A kind of functional steel panel automatic gas cutting machine Expired - Fee Related CN105479185B (en)

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Application Number Priority Date Filing Date Title
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105922013A (en) * 2016-04-22 2016-09-07 太仓市东晖机械厂 Cutting-grinding integrated machine
CN105922015B (en) * 2016-06-13 2018-07-13 晋吉 A kind of elevator production steel plate processing unit (plant)
CN105834757B (en) * 2016-06-13 2018-07-13 晋吉 A kind of elevator production metal board processing device
CN105817898B (en) * 2016-06-13 2018-04-06 安徽省恒胜机电工程股份有限公司 A kind of elevator produces metal board processing system
CN112657577A (en) * 2020-11-27 2021-04-16 无锡市洗选设备厂 Rapid differentiation and fragmentation method for mine rock

Citations (5)

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Publication number Priority date Publication date Assignee Title
CN201752810U (en) * 2010-07-28 2011-03-02 烟台新科钢结构有限公司 Automatic steel grating flame cutting machine
CN102357705A (en) * 2011-10-10 2012-02-22 莱州市得利安数控机械有限公司 Automatic laser scanning positioning steel grating numerically-controlled cutter
CN204470758U (en) * 2015-01-15 2015-07-15 烟台新科钢结构有限公司 With the steel grating Continuous Cutting Machine of preheating head on a kind of rotary lifter head assembly
CN204504373U (en) * 2015-03-31 2015-07-29 杭州精卫特机床有限公司 High speed slabber
CN204711304U (en) * 2015-04-10 2015-10-21 天津欧派卡石油管材有限公司 A kind of pipe cutting equipment

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Publication number Priority date Publication date Assignee Title
JP2004230464A (en) * 2003-01-10 2004-08-19 Daisou Kogyo Kk Method for manufacturing grating

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201752810U (en) * 2010-07-28 2011-03-02 烟台新科钢结构有限公司 Automatic steel grating flame cutting machine
CN102357705A (en) * 2011-10-10 2012-02-22 莱州市得利安数控机械有限公司 Automatic laser scanning positioning steel grating numerically-controlled cutter
CN204470758U (en) * 2015-01-15 2015-07-15 烟台新科钢结构有限公司 With the steel grating Continuous Cutting Machine of preheating head on a kind of rotary lifter head assembly
CN204504373U (en) * 2015-03-31 2015-07-29 杭州精卫特机床有限公司 High speed slabber
CN204711304U (en) * 2015-04-10 2015-10-21 天津欧派卡石油管材有限公司 A kind of pipe cutting equipment

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Effective date of registration: 20201203

Address after: 053000 chengyouzi Village West, Anping County, Hengshui City, Hebei Province

Patentee after: Anping Shunbo wire mesh Manufacturing Co.,Ltd.

Address before: 808, floor 8, building B, business center, gangzhilong science and Technology Park, No. 6, Qinglong Road, Qinghua community, Longhua street, Longhua District, Shenzhen City, Guangdong Province

Patentee before: Shenzhen Pengbo Information Technology Co.,Ltd.

Effective date of registration: 20201203

Address after: 808, floor 8, building B, business center, gangzhilong science and Technology Park, No. 6, Qinglong Road, Qinghua community, Longhua street, Longhua District, Shenzhen City, Guangdong Province

Patentee after: Shenzhen Pengbo Information Technology Co.,Ltd.

Address before: 313 room 255086, building A, high tech garden, hi tech Industrial Development Zone, Shandong, Zibo

Patentee before: Shandong University of Technology

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170801