CN105479053A - Curved board unit manufacturing tool and method - Google Patents
Curved board unit manufacturing tool and method Download PDFInfo
- Publication number
- CN105479053A CN105479053A CN201510990056.0A CN201510990056A CN105479053A CN 105479053 A CN105479053 A CN 105479053A CN 201510990056 A CN201510990056 A CN 201510990056A CN 105479053 A CN105479053 A CN 105479053A
- Authority
- CN
- China
- Prior art keywords
- joist
- tool
- bracing
- frock
- strutting arrangement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/28—Beams
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Floor Finish (AREA)
Abstract
The invention relates to a curved board unit manufacturing tool and method. By the adoption of the tool and method, S-shaped dragging beams in different shapes can be manufactured. The tool is composed of a balance weight device, a clamping and fixing device, a supporting device, a tool foundation and an ejecting device. A strip-shaped cushion board is arranged in the middle of the tool foundation in the length direction. The supporting device is located on the strip-shaped cushion board. The ejecting device is fixed to the strip-shaped cushion board, and an ejector rod of the ejecting device penetrates the supporting device to be matched with a dragging beam bent board located on the supporting device. The balance weight device is located at one end of the dragging beam bent board. A dragging beam web is located on the dragging beam bent board. The curved board unit manufacturing tool has the advantages that the tool is simple in structure, convenient to use, feasible and high in practicability, bending equipment and the bending procedure of S-shaped bent boards are omitted, the tool can be used for manufacturing the S-shaped dragging beams in different shapes, and the manufacturing accuracy is easy to guarantee; more importantly, a curved board unit manufacturing period is greatly shortened; and the labor intensity is lowered, and the manufacturing efficiency of dragging beam units is improved.
Description
Technical field
The present invention relates to and a kind of adopt simple frock, the shaped form Slab element that difformity " S " type drags beam to manufacture can be completed and make frock and method, belong to special tooling manufacture field.
Background technology
City ring road steel box-girder is fast-growth, scale is large, the many and linear complexity of quantity, bottom its steel box-girder two flank joist adopts " S " type bent plate more, its manufacture difficulty large and labor intensive, material resources and financial resources.In view of the city ring road steel box-girder construction period is short, duration this present situation tight, a kind of shaped form Slab element of design invention makes frock, drags beam to make mainly for " S " type bent plate.
Summary of the invention
Purpose of design: design one can either reduce manufacturer to press bending apparatus requirement, and effectively can reduce labour intensity and increasing work efficiency in press-bending operation, beam can be dragged at steel box-girder again " S " the shape shaped form Slab element making frock of dragging Beam Plate Elements frock apply and method.
Design: in order to realize above-mentioned purpose of design.The application is in structural design, and frock lower support plate height bends base plate profile line style according to serpentine and adjusts." S " type bent plate one end is fixed on moulding bed point postwelding, and the other end finally completes the assembling of " S " type bent plate by the elastic-restoring force principle of bending base plate.Namely this equipment is primarily of a few part composition such as basis, bracing or strutting arrangement, clamping device, ballast and thrustor.Support section is made up of horizontal support, vertical supporting.Clamping device is connected with horizontal support device by skewed horizontal load.Ballast and thrustor are made up of balancing weight and jack.Apparatus structure scheme is shown in Fig. 1.Its operation principle: bent by joist serpentine after base plate is placed in the good horizontal support device of LFM signal, the non-counterweight side spot welding of bent plate, another side counterweight presses down rear assembling location and drags web, removes counter weight device, pushing tow counterweight lateral bending plate this side joist of assembly welding.
Technical scheme 1: a kind of shaped form Slab element makes frock, is made up of counter weight device, clamping device, bracing or strutting arrangement, frock basis and thrustor; A rectangular backing plate is had along long in the middle of frock basis, bracing or strutting arrangement is positioned on rectangular backing plate, thrustor is fixed on rectangular backing plate and thrustor push rod coordinates with the joist bent plate be positioned on bracing or strutting arrangement through bracing or strutting arrangement, counter weight device is positioned at joist bent plate one end, and joist web is positioned on joist bent plate.
Technical scheme 2: a kind of shaped form Slab element makes frock making joist method,
adjustment bracing or strutting arrangement, bends the non-counterweight side spot welding of base plate bent plate by joist serpentine, make to drag beam serpentine to bend after base plate is placed in the good horizontal support device of LFM signal, counterweight is in place;
drag web to fix in place, locate non-counterweight side and drag web;
remove counter weight device, utilize thrustor to assemble location counterweight lateral bend base plate and this side joist of assembly welding.
Advantage of the present invention, one is that structure is simple, convenient and easy, practical, saves bending equipment, saves serpentine bent plate press-bending operation, can be used for the manufacture that difformity " S " type drags beam, and makes precision and also easily ensure; Two is more importantly greatly reduce shaped form Slab element fabrication cycle; Three is reduce labour intensity, improves and drags beam element make efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation that shaped form Slab element makes frock.
Fig. 2-5 is shaped form Slab element manufacturing process schematic diagrames.
Detailed description of the invention
Embodiment 1: with reference to accompanying drawing 1-5.A kind of shaped form Slab element makes frock, is made up of counter weight device 1, clamping device 2, bracing or strutting arrangement 3, frock basis 4 and thrustor 5; A rectangular backing plate is had along long in the middle of frock basis 4, bracing or strutting arrangement 3 is positioned on rectangular backing plate, thrustor 5 is fixed on rectangular backing plate and thrustor 5 push rod coordinates with the joist bent plate 6 be positioned on bracing or strutting arrangement 3 through bracing or strutting arrangement, counter weight device 1 is positioned at joist bent plate 6 one end, and joist web 7 is positioned on joist bent plate 6.Bracing or strutting arrangement 3 is made up of horizontal support, vertical supporting.Clamping device 2 is connected with horizontal support device by skewed horizontal load, and counter weight device 1 and thrustor are made up of balancing weight and jack.
Embodiment 2: on the basis of embodiment 1, a kind of shaped form Slab element makes frock making joist method,
adjustment bracing or strutting arrangement 3, bends the non-counterweight side spot welding of base plate bent plate 6 by joist serpentine, make to drag beam serpentine to bend after base plate 6 is placed in the good horizontal support device of LFM signal 3, counterweight is in place;
drag web 7 to fix in place, locate non-counterweight side and drag web 7;
remove counter weight device 1, utilize thrustor 5 to assemble location counterweight lateral bend base plate 6 and this side joist of assembly welding.
It is to be understood that: although above-described embodiment to be contrasted detailed text description to mentality of designing of the present invention; but these text descriptions; just the simple text of mentality of designing of the present invention is described; instead of the restriction to mentality of designing of the present invention; any do not exceed mentality of designing of the present invention combination, increase or amendment, all fall into protection scope of the present invention.
Claims (4)
1. shaped form Slab element makes a frock, it is characterized in that being made up of counter weight device (1), clamping device (2), bracing or strutting arrangement (3), frock basis (4) and thrustor (5); A rectangular backing plate is had along long in the middle of frock basis (4), bracing or strutting arrangement (3) is positioned on rectangular backing plate, thrustor (5) is fixed on rectangular backing plate and thrustor (5) push rod coordinates with the joist bent plate (6) be positioned on bracing or strutting arrangement (3) through bracing or strutting arrangement, counter weight device (1) is positioned at joist bent plate (6) one end, and joist web (7) is positioned on joist bent plate (6).
2. shaped form Slab element according to claim 1 makes frock, it is characterized in that: bracing or strutting arrangement (3) is made up of horizontal support, vertical supporting.
3. shaped form Slab element according to claim 1 makes frock, and it is characterized in that: clamping device (2) is connected with horizontal support device by skewed horizontal load, counter weight device (1) and thrustor are made up of balancing weight and jack.
4. shaped form Slab element makes a frock making joist method, it is characterized in that:
adjustment bracing or strutting arrangement, bends the non-counterweight side spot welding of base plate bent plate by joist serpentine, make to drag beam serpentine to bend after base plate is placed in the good horizontal support device of LFM signal, counterweight is in place;
drag web to fix in place, locate non-counterweight side and drag web;
remove counter weight device, utilize thrustor to assemble location counterweight lateral bend base plate and this side joist of assembly welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510990056.0A CN105479053B (en) | 2015-12-24 | 2015-12-24 | Shaped form Slab element makes frock and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510990056.0A CN105479053B (en) | 2015-12-24 | 2015-12-24 | Shaped form Slab element makes frock and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105479053A true CN105479053A (en) | 2016-04-13 |
| CN105479053B CN105479053B (en) | 2017-10-31 |
Family
ID=55666510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510990056.0A Active CN105479053B (en) | 2015-12-24 | 2015-12-24 | Shaped form Slab element makes frock and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105479053B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105904108A (en) * | 2016-06-08 | 2016-08-31 | 沈阳飞机工业（集团）有限公司 | Large thin plate laser cutting clamp and machining method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012130954A (en) * | 2010-12-22 | 2012-07-12 | Takeo Miyake | Automatic welding device |
| CN104085411A (en) * | 2014-07-15 | 2014-10-08 | 南车南京浦镇车辆有限公司 | Camber beam embedded in end top of railway vehicle |
| CN104085410A (en) * | 2014-07-15 | 2014-10-08 | 南车南京浦镇车辆有限公司 | Railway vehicle roof box type camber beam manufacturing technology |
| CN104827225A (en) * | 2015-05-14 | 2015-08-12 | 广西梧州运龙港船机械制造有限公司 | Welding method of inner wall plate of diversion pipe |
| CN205437536U (en) * | 2015-12-24 | 2016-08-10 | 中铁宝桥集团有限公司 | Curve type board unit preparation frock |
-
2015
- 2015-12-24 CN CN201510990056.0A patent/CN105479053B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012130954A (en) * | 2010-12-22 | 2012-07-12 | Takeo Miyake | Automatic welding device |
| CN104085411A (en) * | 2014-07-15 | 2014-10-08 | 南车南京浦镇车辆有限公司 | Camber beam embedded in end top of railway vehicle |
| CN104085410A (en) * | 2014-07-15 | 2014-10-08 | 南车南京浦镇车辆有限公司 | Railway vehicle roof box type camber beam manufacturing technology |
| CN104827225A (en) * | 2015-05-14 | 2015-08-12 | 广西梧州运龙港船机械制造有限公司 | Welding method of inner wall plate of diversion pipe |
| CN205437536U (en) * | 2015-12-24 | 2016-08-10 | 中铁宝桥集团有限公司 | Curve type board unit preparation frock |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105904108A (en) * | 2016-06-08 | 2016-08-31 | 沈阳飞机工业（集团）有限公司 | Large thin plate laser cutting clamp and machining method thereof |
| CN105904108B (en) * | 2016-06-08 | 2018-03-20 | 沈阳飞机工业（集团）有限公司 | A kind of large-scale sheet laser cutting clamper and its processing method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105479053B (en) | 2017-10-31 |
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