CN105478786A - Processing technology of ceramic-plating pump cylinder of gas-proof oil well pump suitable for CO2 flooding - Google Patents
Processing technology of ceramic-plating pump cylinder of gas-proof oil well pump suitable for CO2 flooding Download PDFInfo
- Publication number
- CN105478786A CN105478786A CN201510836725.9A CN201510836725A CN105478786A CN 105478786 A CN105478786 A CN 105478786A CN 201510836725 A CN201510836725 A CN 201510836725A CN 105478786 A CN105478786 A CN 105478786A
- Authority
- CN
- China
- Prior art keywords
- pump barrel
- ceramic
- pump
- airlock
- resistant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/02—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers
- B22F7/04—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers with one or more layers not made from powder, e.g. made from solid metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/23—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces involving a self-propagating high-temperature synthesis or reaction sintering step
Abstract
The present invention relates to technical field of oil production engineering, belong to a kind of ceramic plated layer airlock-resistant oil pump pump barrel processing technology driven suitable for CO2. The present invention extends airlock-resistant oil pump service life and designs to solve airlock-resistant oil pump pump barrel inner wall corrosion and serious wear in the CO2 displacement of reservoir oil well of high gas-liquid ratio. It is realized by the way that the ceramic powders of 2 inner wall of airlock-resistant oil pump pump barrel are carried out centrifugation self-propagating high-temperature technique, ceramic powders in pump barrel 2 are under high temperature fused state, the compound pump barrel 2 for being formed on 2 inner wall of pump barrel and having ceramic-lined 3 is thrown to by centrifuge, after whole cooling, to spread out mill by the grinding machine that spreads out, is bulk ceramics thickness of coating 3
Mm, hardness HV1200 or more, wearability, anti-tartar and good corrosion resistance. Present invention is mainly used for CO2 to drive in high gas-liquid ratio oil well, has many advantages, such as that wear-resisting anti-tartar is corrosion-resistant.
Description
Technical field
The present invention relates to technical field of oil production engineering, belong to one and be applicable to CO
2the ceramic plated layer airlock-resistant oil pump pump barrel processing technology of driving.
Background technology
Airlock-resistant oil pump is applicable to CO at present
2drive the good artificial lifting way of high gas-liquid ratio oil well, but due to CO
2in displacement of reservoir oil well shaft, medium mostly is containing sand, the corrosion containing dirt and in faintly acid, is in for a long time in this media environment and its life-span is badly damaged.Airlock-resistant oil pump is primarily of lengthening short circuit, pump barrel, standing valve assembly, plunger, travelling valve assembly composition.The service life of oil well pump is determined by the durability of pump barrel-plunger pair to a great extent, and in using, the fault of 70% results from wearing and tearing, the dirt card of pump barrel-plunger pair and corrodes.CO
2common cause have a strong impact on containing sand, dirty matter, the life-span of corrosivity weak acid to pump barrel-plunger pair in driving, therefore must adopt surface peening means to increase the service life to pump barrel-plunger pair.The present invention adopts ripe centrifugal self-propagating high-temperature technique, by uniform for ceramic material self-propagating to pump barrel steel pipe inner wall, utilize wear-resisting, the antiscale of ceramic material and the characteristic such as corrosion-resistant to solve oil well pump wearing and tearing, dirt card and etching problem, extend the service life of airlock-resistant oil pump.
Summary of the invention
The object of the invention is development and effectively can improve that airlock-resistant oil pump pump barrel is wear-resisting, the one of anti-tartar, corrosion resistance is applicable to CO
2the ceramic plated layer airlock-resistant oil pump pump barrel processing technology of driving.
The present invention is realized by following steps:
A, using the carbon structural steels of 40Gr as after the matrix material of pump barrel is shaping, carry out pickling, lubrication, cold-drawn, heat treatment, aligning, milky white chromium underlayer cover;
B, carry out oil removing, flash removed, processing of rust removing to inside and outside pump barrel, then pump barrel is placed on fixed support, clamps with centrifuge;
C, ceramic powders 30%-40%Fe
2o
3, 10%-30%Al, 10%-30%CrO
3, 5%-15%Ni, 15%-30%Ti, 5%-10%B
4c puts into pump barrel inwall, opens centrifuge and rotates, after spin stabilization, start the reaction of centrifugal self-propagating high-temperature, at high operating temperatures, react between each reaction material of ceramic powders, ceramic powders is thrown on pump barrel inwall under high temperature fused state, is formed and has ceramic-lined compound pump barrel;
Inside and outside d, cold water flush pump barrel, after pump barrel cooling, through spreading out, grinding machine spreads out mill, and ceramic-lined thickness is between 2mm-4mm.
Compared with the prior art the present invention has following beneficial effect:
1), ceramic plated layer has well wear-resisting, anti-tartar, corrosion resistance;
2), the technological operation of ceramic plated layer self-propagating is simple, and coating is even.
Accompanying drawing illustrates: Fig. 1 is pump barrel machining sketch chart.
In figure: 1-centrifuge, 2-pump barrel, 3-is ceramic-lined, 4-fixed support.
Detailed description of the invention: provide embodiments of the invention below in conjunction with accompanying drawing:
When a, onsite application the method, for CYFQB-T-32 type airlock-resistant oil pump pump barrel 2, first using the carbon structural steels of 40Gr as after the matrix material of pump barrel 2 is shaping, carry out pickling, lubrication, cold-drawn, heat treatment, aligning, milky white chromium underlayer Mulching treatment, pump barrel 2 external diameter φ 45mm after processing, wall thickness 13mm, pump barrel 2 length 3575mm;
B, carry out oil removing, flash removed, processing of rust removing to inside and outside pump barrel 2, then pump barrel 2 is placed on fixed support 4, clamps with centrifuge 1;
C, ceramic powders 32.6%Fe
2o
3, 23.4%Al, 11.2%CrO
3, 7.5%Ni, 19%Ti, 6.3%B
4c puts into pump barrel 2 inwall, opens centrifuge 1 and rotates, and after spin stabilization, start the reaction of centrifugal self-propagating high-temperature, ceramic powders is thrown on pump barrel 2 inwall under high temperature fused state, forms the compound pump barrel 2 with ceramic-lined 3;
Inside and outside d, cold water flush pump barrel 2, after pump barrel 2 cools, through spreading out, grinding machine spreads out mill, and ceramic-lined 3 thickness are 3
mm, more than hardness HV1200.
Claims (1)
1. one kind is applicable to CO
2the ceramic plated layer airlock-resistant oil pump pump barrel processing technology of driving, is characterized in that: it is made up of following steps:
A, using the carbon structural steels of 40Gr as after the matrix material of pump barrel (2) is shaping, carry out pickling, lubrication, cold-drawn, heat treatment, aligning, milky white chromium underlayer Mulching treatment;
B, carry out oil removing, flash removed, processing of rust removing to inside and outside pump barrel (2), then pump barrel (2) is placed on fixed support (4), clamps with centrifuge (1);
C, ceramic powders 30%-40%Fe
2o
3, 10%-30%Al, 10%-30%CrO
3, 5%-15%Ni, 15%-30%Ti, 5%-10%B
4c puts into pump barrel (2) inwall, opens centrifuge (1) and rotates, and after spin stabilization, start the reaction of centrifugal self-propagating high-temperature, ceramic powders is thrown on pump barrel (2) inwall under high temperature fused state, forms the compound pump barrel (2) with ceramic-lined (3);
Inside and outside d, cold water flush pump barrel (2), after pump barrel (2) cooling, through spreading out, grinding machine spreads out mill, and ceramic-lined (3) thickness is 3
mm, more than hardness HV1200.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510836725.9A CN105478786A (en) | 2015-11-26 | 2015-11-26 | Processing technology of ceramic-plating pump cylinder of gas-proof oil well pump suitable for CO2 flooding |
Applications Claiming Priority (1)
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---|---|---|---|
CN201510836725.9A CN105478786A (en) | 2015-11-26 | 2015-11-26 | Processing technology of ceramic-plating pump cylinder of gas-proof oil well pump suitable for CO2 flooding |
Publications (1)
Publication Number | Publication Date |
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CN105478786A true CN105478786A (en) | 2016-04-13 |
Family
ID=55666253
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201510836725.9A Pending CN105478786A (en) | 2015-11-26 | 2015-11-26 | Processing technology of ceramic-plating pump cylinder of gas-proof oil well pump suitable for CO2 flooding |
Country Status (1)
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CN (1) | CN105478786A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106425332A (en) * | 2016-12-09 | 2017-02-22 | 大连圣洁真空技术开发有限公司开发区分公司 | Tubular productsurface treatment process |
Citations (7)
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JPS56150190A (en) * | 1980-01-16 | 1981-11-20 | Agency Of Ind Science & Technol | Preparation of composite material by thermite reaction |
CN1599652A (en) * | 2001-12-04 | 2005-03-23 | 克劳德·蓬森 | Cast part with enhanced wear resistance |
CN1844037A (en) * | 2006-04-30 | 2006-10-11 | 太原理工大学 | Multi-layered composite tube with ceramic lining and preparation method thereof |
CN201461384U (en) * | 2009-08-19 | 2010-05-12 | 杨永利 | Ceramic pump cylinder of oil pump |
CN102899663A (en) * | 2012-10-30 | 2013-01-30 | 江阴东大新材料研究院 | Method of preparing metal coating on inner surface of steel pipe through SHS (Self-propagation High-temperature Synthesis) centrifugal method |
CN103451647A (en) * | 2013-07-22 | 2013-12-18 | 南通大学 | Preparation method for centrifugal self-propagating ceramic/alloy double-compound wear-resistant tube |
CN104532237A (en) * | 2014-12-22 | 2015-04-22 | 中国石油天然气股份有限公司 | Process for processing barrel and plunger of oil pump |
-
2015
- 2015-11-26 CN CN201510836725.9A patent/CN105478786A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56150190A (en) * | 1980-01-16 | 1981-11-20 | Agency Of Ind Science & Technol | Preparation of composite material by thermite reaction |
CN1599652A (en) * | 2001-12-04 | 2005-03-23 | 克劳德·蓬森 | Cast part with enhanced wear resistance |
CN1844037A (en) * | 2006-04-30 | 2006-10-11 | 太原理工大学 | Multi-layered composite tube with ceramic lining and preparation method thereof |
CN201461384U (en) * | 2009-08-19 | 2010-05-12 | 杨永利 | Ceramic pump cylinder of oil pump |
CN102899663A (en) * | 2012-10-30 | 2013-01-30 | 江阴东大新材料研究院 | Method of preparing metal coating on inner surface of steel pipe through SHS (Self-propagation High-temperature Synthesis) centrifugal method |
CN103451647A (en) * | 2013-07-22 | 2013-12-18 | 南通大学 | Preparation method for centrifugal self-propagating ceramic/alloy double-compound wear-resistant tube |
CN104532237A (en) * | 2014-12-22 | 2015-04-22 | 中国石油天然气股份有限公司 | Process for processing barrel and plunger of oil pump |
Non-Patent Citations (1)
Title |
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符寒光: "自蔓延高温合成技术在石油工业中的应用展望", 《石油机械》 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106425332A (en) * | 2016-12-09 | 2017-02-22 | 大连圣洁真空技术开发有限公司开发区分公司 | Tubular productsurface treatment process |
CN106425332B (en) * | 2016-12-09 | 2018-08-17 | 大连圣洁真空技术开发有限公司开发区分公司 | A kind of tube surfaces treatment process |
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Application publication date: 20160413 |