CN105476050A - Gas explosion type feed bulking machine - Google Patents

Gas explosion type feed bulking machine Download PDF

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Publication number
CN105476050A
CN105476050A CN201510967916.9A CN201510967916A CN105476050A CN 105476050 A CN105476050 A CN 105476050A CN 201510967916 A CN201510967916 A CN 201510967916A CN 105476050 A CN105476050 A CN 105476050A
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CN
China
Prior art keywords
explosion
feeding roller
gas
charging aperture
nip rolls
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510967916.9A
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Chinese (zh)
Inventor
丁明磊
张岚
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Heilongjiang Chenyu Agricultural Technology Development Co Ltd
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Heilongjiang Chenyu Agricultural Technology Development Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Heilongjiang Chenyu Agricultural Technology Development Co Ltd filed Critical Heilongjiang Chenyu Agricultural Technology Development Co Ltd
Priority to CN201510967916.9A priority Critical patent/CN105476050A/en
Publication of CN105476050A publication Critical patent/CN105476050A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The invention relates to a gas explosion type feed bulking machine which comprises a rack, a feed port, a feeding roller, a pressing roller, a cutter disc assembly, a bin, a bulking cavity, spiral blades, a motor and a discharge port. The feed port is installed at the outer side of the rack. The feeding roller and the pressing roller are arranged in the rack. The feeding roller and the pressing roller are installed in the mode of being matched with the feed port in position. The feeding roller and the pressing roller are mutually meshed. The cutter disc assembly is installed on the pressing roller. The bin is arranged below the feeding roller and the pressing roller. The spiral blades are installed in the bin and driven through the motor. The bulking cavity is formed in the outer side of the rack and communicated with the bin, and is in a cone shape. A plurality of friction patterns are formed on the inner wall of the bulking cavity. The feed port is formed in the discharge end of the bulking cavity. The feed bulking machine enables straw feed to be bulked fast, improves the grazing rate and the absorption rate of livestock, and is better in feed effect.

Description

A kind of gas-explosion-type feed extruder
Technical field
The present invention relates to straw feed bulking equipment technical field, particularly relate to a kind of gas-explosion-type feed extruder.
Background technology
The application of current straw feedization now being still in the normal state utilize, relatively advanced is horizental silo, be yellow storage normal temperature packing fermentation in addition, but above-mentioned straw feed is used for nursing cud animal as cattle and sheep etc., and straw feed nonruminant of feeding is as still rare in pig.For peasant household, even if adopt the technique such as ensiling, yellow storage to store straw feed, sometimes the serious situation of feed shortage can be still faced with, especially in autumn and winter season, the shortage of its feed is just more outstanding, and due to feed deposit as long in the time, occupations of land is many, efficiency is low, technological parameter is difficult to control and high in cost of production deficiency, be further improved.
Also have people in prior art with machinery by soft for stalk broken rear storage, but this feed is more coarse owing to processing, livestock grazing rate and absorptivity are all lower, cause feed waste many, and livestock weightening finish is slow.Therefore, need those skilled in the art to invent a kind of bulking equipment can producing straw feed, enable straw feed expanded, be convenient to storage, save storage space, convenient transportation, and with low cost, improve grazing rate and the absorptivity of livestock, feeding effect is better.
Summary of the invention
The object of the invention is to solve the problems of the technologies described above, and then a kind of gas-explosion-type feed extruder is provided, enable straw feed expanded fast, be convenient to storage, save storage space, convenient transportation, and it is with low cost, the straw feed of after the swelling can improve grazing rate and the absorptivity of livestock, and feeding effect is better.
Technical scheme of the present invention:
A kind of gas-explosion-type feed extruder, comprise frame, charging aperture, feeding roller, nip rolls, cutterhead assembly, feed bin, Builking cavity, helical blade, motor, discharging opening, described charging aperture is arranged on the outside of described frame, described feeding roller, nip rolls are arranged on described machine frame inside, installation site and the described charging aperture of described feeding roller and nip rolls are arranged matchingly, engaged between described feeding roller and nip rolls, described nip rolls is provided with described cutterhead assembly;
The below of described feeding roller and nip rolls is provided with feed bin, is provided with described helical blade in described feed bin, and described helical blade is driven by described motor;
Described Builking cavity is arranged on the outside of described frame, and described Builking cavity is communicated with described feed bin, and described Builking cavity is tapered, and the inwall of described Builking cavity is formed with many friction lines, is provided with described discharging opening at the discharge end of described Builking cavity.
Further, described motor is fixedly mounted in the internal backplane of described frame, the output of described motor is connected with drive pulley, be connected by belt between driven pulley with described drive pulley, described driven pulley is connected with described decelerator, and the output of described decelerator is connected with described helical blade.
Further, be provided with material guide mechanism, described material guide mechanism comprises left plate, right plate, slide block, and described slide block is arranged between described left plate and right plate, can slide up and down along described left plate, right plate; Described material guide mechanism is arranged accordingly with the position of described charging aperture, is arranged on the inside of described frame.
Further, the side relative with described charging aperture is provided with water tank, and described water tank is communicated with described feed bin, and the water side of described water tank is provided with choke valve.
Further, clamp connection is passed through between described discharging opening and described Builking cavity.
Further, the diameter of described discharging opening is 7mm.
Further, the upper end of described discharging opening is also provided with protective cover.
Further, ribs is provided with between described charging aperture and described frame.
Further, the bottom of described frame is provided with multiple road wheel.
The present invention has following beneficial effect: gas-explosion-type feed extruder disclosed by the invention, comprise frame, charging aperture, feeding roller, nip rolls, cutterhead assembly, feed bin, Builking cavity, helical blade, motor, discharging opening, charging aperture is arranged on the outside of frame, by the setting of charging aperture, can conveniently stalk be dropped in the feed bin of bulking machine, what match with charging aperture is the feeding roller and the nip rolls that are arranged on machine frame inside, engaged by between feeding roller and nip rolls, can the stalk that charging aperture is thrown in be engaged between feeding roller and nip rolls, by the traction of feeding roller and nip rolls, stalk can be made to move ahead smoothly, blocking charging aperture situation can be avoided to occur, nip rolls is provided with cutterhead assembly, guillotine cutting can be carried out to the stalk thrown in, contribute to subsequently expanding treatment, the below of feeding roller and nip rolls is provided with feed bin, in feed bin, helical blade is installed, helical blade is driven by motor, feed bin is communicated with the Builking cavity outside frame, Builking cavity is tapered, setting like this, rotary actuation helical blade by motor rotates, and then the stalk after guillotine cutting can be made to do curve propelling with the rotation of helical blade, in process, the interior wall friction of stalk and Builking cavity forms shearing force, and cloggingly can be positioned at the discharging opening of Builking cavity discharge end due to stalk in curve progradation, stalk can be rotated further with helical blade, constantly with the inwall temperature arrising caused by friction of Builking cavity, for making friction effect obvious, many friction lines are formed at the inwall of Builking cavity, the efficiency of temperature arrising caused by friction can be accelerated, when stalk is warmed up to a certain critical value, moisture in stalk can a large amount of evaporation, and the air pressure in Builking cavity can higher than the atmospheric pressure in the external world, the discharging opening now closed just can by the thrust of helical blade and air pressure break through, therefore, the effect that gas explosion is expanded can be produced, through the expanded straw feed of gas explosion by high-temperature sterilization slaking, and stalk cell wall in process, can be caused to break, sugar is separated out, can be made into the straw feed of micro-acid, can improve grazing rate and the absorptivity of livestock, feeding effect is better.
Additional aspect of the present invention and advantage will part provide in the following description, and part will become obvious from the following description, or be recognized by the practice of invention.
Accompanying drawing explanation
Fig. 1 is the front view of the embodiment of the present invention;
Fig. 2 is the side view of the embodiment of the present invention;
1-frame in figure; 2-charging aperture; 3-feeding roller; 4-nip rolls; 5-cutterhead assembly; 6-feed bin; 7-Builking cavity; 8-helical blade; 9-motor; 10-rubs line; 11-drive pulley; 12-driven pulley; 13-belt; 14-decelerator; 15-material guide mechanism; 151-left plate; 152-right plate; 153-slide block; 16-water tank; 17-choke valve; 18-discharging opening; 19-protective cover; 20-ribs; 21-road wheel.
Detailed description of the invention
Below with reference to accompanying drawing, the present invention is described in detail.
Shown in composition graphs 1 and Fig. 2, gas-explosion-type feed extruder disclosed in the present embodiment, comprise frame 1, charging aperture 2, feeding roller 3, nip rolls 4, cutterhead assembly 5, feed bin 6, Builking cavity 7, helical blade 8, motor 9, discharging opening 18, charging aperture 2 is arranged on the outside of frame 1, by the setting of charging aperture 2, can conveniently stalk be dropped in the feed bin 6 of bulking machine; Charging aperture 2 can play certain support and guide effect to the stalk thrown in, for strengthening the bonding strength between charging aperture 2 and frame 1 further, ribs 20 is provided with between charging aperture 2 and frame 1, preferably, one end of ribs 20 and the base plate of charging aperture 2 are welded and fixed, and the other end and the frame 1 of ribs 20 are welded and fixed.
What match with charging aperture 2 is the feeding roller 3 and the nip rolls 4 that are arranged on frame 1 inside, feeding roller 3 and nip rolls 4 are arranged engagedly, engaged by between feeding roller 3 and nip rolls 4, the stalk that charging aperture 2 is thrown in can be engaged between feeding roller 3 and nip rolls 4, by the traction of feeding roller 3 and nip rolls 4, stalk can be made to move ahead smoothly, avoid the situation blocking charging aperture 2 to occur; Nip rolls 3 is provided with cutterhead assembly 5, guillotine cutting can be carried out to the stalk thrown in, contribute to subsequently expanding treatment.
The below of feeding roller 3 and nip rolls 4 is provided with feed bin 6, is provided with helical blade 8 in feed bin 6, helical blade 8 is driven by motor 9, and feed bin 6 is communicated with the Builking cavity 7 outside frame 1, and Builking cavity 7 is tapered.Preferably helical blade 8 is connected with the output of decelerator 14; The input of decelerator 14 is provided with driven pulley 12, motor 9 is fixed on the base plate inside frame 1, the output of motor 9 is connected with drive pulley 11, connected by belt 13 between drive pulley 11 and driven pulley 12, setting like this, can facilitate the layout of motor 9, makes bulking machine entirety compacter, more simple in structure, be convenient to dismounting and maintenance; By the rotation of motor 9, drive pulley 11 drives driven pulley 12 to rotate by belt transmission, and then by power transmission to decelerator 14, after being slowed down by decelerator 14, helical blade 8 can be driven to rotate, and the stalk in feed bin 6 after guillotine cutting can do curve with the rotation of helical blade 8 and advance, in process, the interior wall friction of stalk and Builking cavity 7 forms shearing force, and cloggingly can be positioned at the discharging opening 18 of Builking cavity 7 discharge end due to stalk in curve progradation; Preferably, the diameter of discharging opening 18 is 7mm, so arranges, gas explosion expansion effect can be made best, when the diameter of discharging opening 18 is greater than 7mm, gas explosion decreased effectiveness can be caused, when the diameter of discharging opening 18 is less than 7mm, then discharging opening 18 can be caused to block, affect expanded efficiency.
Preferably, by clamp connection between discharging opening 18 and Builking cavity 7, so that installation and removal between discharging opening 18 and Builking cavity 7, when discharging opening 18 damages, maintenance and the replacing of discharging opening 18 can be convenient to like this.
Further, be also provided with protective cover 19 in the upper end of discharging opening 18, the straw feed after protective cover 19 can prevent gas explosion expanded disorderly spatters, and can improve the security of bulking machine.
Further, at charging aperture 2, place is also provided with material guide mechanism 15, material guide mechanism 15 comprises left plate 151, right plate 152, slide block 153, slide block 153 is arranged between left plate 151 and right plate 152, slide block 153 can slide up and down along left plate 151, right plate 152, and material guide mechanism 15 is arranged on the inside of frame 1, by the setting of material guide mechanism 15, the effect of combing and guiding can be played the stalk at charging aperture 2 place, stalk smooth engagement can be made to enter between feeding roller 3 and nip rolls 4; Sliding up and down of slideway 153, can adjust automatically according to the size of stalk and injected volume.。
Again further, in the outside of frame 1, the side relative with charging aperture 2 is provided with water tank 16, the water side of water tank 16 is provided with choke valve 17, and water tank 16 is communicated with feed bin 6, by the aperture of Artificial Control choke valve 17, water tank 16 can be controlled toward water filling in feed bin 6, when when expanded stalk is too dry, in feed bin 6, spray suitable water, to ensure expansion effect by water tank 16.
Again further, the bottom of frame 1 is provided with multiple road wheel 21, by the setting of road wheel 21, can conveniently moves bulking machine, the use of more convenient people.
The course of work of the present embodiment is as follows:
First, to treat that expanded stalk drops into from charging aperture 2, by the guiding of material guide mechanism 15, be delivered between feeding roller 3 and nip rolls 4, through the interlocking of feeding roller 3 and nip rolls 4, stalk is successfully advanced, and be provided with cutterhead assembly on nip rolls 4, guillotine cutting can be carried out to the stalk thrown in, contribute to subsequently expanding treatment;
Then, occlusion through feeding roller 3 and nip rolls 4 is carried, fallen in feed bin 6 by the stalk after guillotine cutting, by the rotation of motor 9, drive pulley 11 drives driven pulley 12 to rotate by belt transmission, and then by power transmission to decelerator 14, after being slowed down by decelerator 14, helical blade 8 can be driven to rotate, stalk in feed bin 6 after guillotine cutting can do curve with the rotation of helical blade 8 and advance, in process, the interior wall friction of stalk and Builking cavity 7 forms shearing force, and cloggingly can be positioned at the discharging opening 18 of Builking cavity 7 discharge end due to stalk in curve progradation, after the stalk of expansion chamber 7 blocks discharging opening 18, stalk can be rotated further with helical blade 8, constantly with the inwall temperature arrising caused by friction of Builking cavity 7, when stalk is warmed up to a certain critical value, moisture in stalk can evaporate in a large number, air pressure in Builking cavity 7 can higher than the atmospheric pressure in the external world, now close discharging opening 18 just can by the thrust of helical blade 8 and air pressure break through,
Finally, the expanded straw feed of gas explosion is produced.
Through the expanded straw feed of gas explosion by high-temperature sterilization slaking, and the straw feed after adopting gas explosion expanded can be degraded to straw lignin, cellulose and hemicellulose with the processing mode that rhzomorph ferments and alkali treatment combines, straw feed after degraded is converted into more easily by carbohydrate that animal absorbs, not only cud livestock can be applicable to, also simple stomach livestock can be applicable to; In gas explosion puffing process, stalk can cause cell wall rupture, and sugar is separated out, and can be made into the straw feed of micro-acid, and can improve grazing rate and the absorptivity of livestock, feeding effect is better.
The exemplary illustration of above embodiment just to this patent, does not limit its protection domain, and those skilled in the art can also change, as long as no the Spirit Essence exceeding this patent, in the protection domain of this patent its local.

Claims (9)

1. a gas-explosion-type feed extruder, it is characterized in that, comprise frame (1), charging aperture (2), feeding roller (3), nip rolls (4), cutterhead assembly (5), feed bin (6), Builking cavity (7), helical blade (8), motor (9), discharging opening (18), described charging aperture (2) is arranged on the outside of described frame (1), described feeding roller (3), it is inner that nip rolls (4) is arranged on described frame (1), installation site and the described charging aperture (2) of described feeding roller (3) and nip rolls (4) are arranged matchingly, engaged between described feeding roller (3) and nip rolls (4), described nip rolls (4) is provided with described cutterhead assembly (5),
Described feeding roller (3) is provided with feed bin (6) with the below of nip rolls (4), be provided with described helical blade (8) in described feed bin (6), described helical blade (8) is driven by described motor (9);
Described Builking cavity (7) is arranged on the outside of described frame (1), described Builking cavity (7) is communicated with described feed bin (6), described Builking cavity (7) is tapered, the inwall of described Builking cavity (7) is formed with many frictions line (10), is provided with described discharging opening (18) at the discharge end of described Builking cavity (7).
2. a kind of gas-explosion-type feed extruder according to claim 1, it is characterized in that, described motor (9) is fixedly mounted in the internal backplane of described frame (1), the output of described motor (9) is connected with drive pulley (11), be connected by belt (13) between driven pulley (12) with described drive pulley (11), described driven pulley (12) is connected with described decelerator (14), and the output of described decelerator (14) is connected with described helical blade (8).
3. a kind of gas-explosion-type feed extruder according to claim 2, it is characterized in that, be provided with material guide mechanism (15), described material guide mechanism (15) comprises left plate (151), right plate (152), slide block (153), described slide block (153) is arranged between described left plate (151) and right plate (152), can slide up and down along described left plate (151), right plate (152); Described material guide mechanism (15) is arranged accordingly with the position of described charging aperture (2), is arranged on the inside of described frame (1).
4. a kind of gas-explosion-type feed extruder according to claim 3, it is characterized in that, the side relative with described charging aperture (2) is provided with water tank (16), described water tank (16) is communicated with described feed bin (6), and the water side of described water tank (16) is provided with choke valve (17).
5. a kind of gas-explosion-type feed extruder according to claim 4, is characterized in that, passes through clamp connection between described discharging opening (18) and described Builking cavity (7).
6. a kind of gas-explosion-type feed extruder according to claim 5, is characterized in that, the diameter of described discharging opening (18) is 7mm.
7. a kind of gas-explosion-type feed extruder according to claim 6, is characterized in that, the upper end of described discharging opening (18) is also provided with protective cover (19).
8. a kind of gas-explosion-type feed extruder according to claim 7, is characterized in that, is provided with ribs (20) between described charging aperture (2) and described frame (1).
9. a kind of gas-explosion-type feed extruder according to claim 8, is characterized in that, the bottom of described frame (1) is provided with multiple road wheel (21).
CN201510967916.9A 2015-12-21 2015-12-21 Gas explosion type feed bulking machine Pending CN105476050A (en)

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CN105476050A true CN105476050A (en) 2016-04-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108576886A (en) * 2018-03-20 2018-09-28 天津天人世纪科技股份有限公司 A kind of industrialized production edible mushroom, protein feed production line and method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87210440U (en) * 1987-08-13 1988-03-16 沈阳市卷扬机械厂 Universal feed-expanding machine
CN1498558A (en) * 2002-11-05 2004-05-26 赵景祥 Bulking machine for stalk
CN101190423A (en) * 2006-11-27 2008-06-04 朱绍远 Branch crushing machine feeding device
CN201726845U (en) * 2010-07-27 2011-02-02 宿州市四方精工机械制造有限责任公司 Shredding device of straw kneading machine
WO2014130003A2 (en) * 2013-02-20 2014-08-28 Tumagyan Ashot Processing straw into more nutritional products

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87210440U (en) * 1987-08-13 1988-03-16 沈阳市卷扬机械厂 Universal feed-expanding machine
CN1498558A (en) * 2002-11-05 2004-05-26 赵景祥 Bulking machine for stalk
CN101190423A (en) * 2006-11-27 2008-06-04 朱绍远 Branch crushing machine feeding device
CN201726845U (en) * 2010-07-27 2011-02-02 宿州市四方精工机械制造有限责任公司 Shredding device of straw kneading machine
WO2014130003A2 (en) * 2013-02-20 2014-08-28 Tumagyan Ashot Processing straw into more nutritional products

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108576886A (en) * 2018-03-20 2018-09-28 天津天人世纪科技股份有限公司 A kind of industrialized production edible mushroom, protein feed production line and method
CN108576886B (en) * 2018-03-20 2021-12-24 天津天人世纪科技股份有限公司 Production line and method for industrial production of edible fungi and protein feed

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