CN105465060B - Intelligent hydraulic tank mounting - Google Patents
Intelligent hydraulic tank mounting Download PDFInfo
- Publication number
- CN105465060B CN105465060B CN201511013237.4A CN201511013237A CN105465060B CN 105465060 B CN105465060 B CN 105465060B CN 201511013237 A CN201511013237 A CN 201511013237A CN 105465060 B CN105465060 B CN 105465060B
- Authority
- CN
- China
- Prior art keywords
- unit
- oil
- detection
- oil temperature
- hydraulic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001514 detection method Methods 0.000 claims abstract description 75
- 238000012545 processing Methods 0.000 claims abstract description 54
- 239000003344 environmental pollutant Substances 0.000 claims abstract description 34
- 231100000719 pollutant Toxicity 0.000 claims abstract description 34
- 239000007787 solid Substances 0.000 claims abstract description 29
- 239000012530 fluid Substances 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 238000004891 communication Methods 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 36
- 238000011109 contamination Methods 0.000 claims description 18
- 239000012491 analyte Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 58
- 239000010720 hydraulic oil Substances 0.000 abstract description 40
- 238000012423 maintenance Methods 0.000 abstract description 5
- -1 moisture Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 22
- 239000007788 liquid Substances 0.000 description 16
- 230000011664 signaling Effects 0.000 description 14
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010729 system oil Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/26—Supply reservoir or sump assemblies
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
- F15B19/005—Fault detection or monitoring
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
The present invention relates to a kind of intelligent hydraulic tank mounting, including oil tank body, intelligent control unit, man-machine communication's unit, A/D and D/A converting units, also include fluid comprehensive detection and processing unit, oil temperature detection unit, oil temperature cooling unit, oil temperature heating unit, oil viscosity detection unit, alarm unit, man-machine communication's unit, A/D and D/A converting units electrically connect with intelligent control unit respectively, fluid comprehensive detection and processing unit, oil temperature detection unit, oil temperature cooling unit, oil temperature heating unit, oil viscosity detection unit, alarm unit electrically connects with A/D and D/A converting units respectively.The present apparatus can automatically be monitored, alarm and handled to the situation in hydraulic oil container, solve solid, moisture, gas pollutant, oil temperature and viscosity etc. in hydraulic oil container to control in setting range, avoid hydraulic oil combination property exceeded and hydraulic system is caused damage, reduce the manual maintenance of hydraulic oil container, cost is reduced, improves efficiency.
Description
Technical field
The present invention relates to hydraulic oil container, specifically a kind of intelligent hydraulic tank mounting.
Background technology
Hydraulic oil container is to ensure hydraulic system operational reliability, the critical component of hydraulic system life-span length, and various liquid
Being pressed standby fuel tank is designed by each hydraulic equipment manufacturing firm, and designer is typically relatively to be lacked by hydraulic pressure knowledge
Mechanical designer design, its fuel tank designed comprise only conventional filter, oil filling filter device, liquid level show and
The devices such as oil inlet and outlet, only there is oil storage, casing radiating, oil suction oil filling filter and oil level the conventional func such as to show；On the other hand,
Hydraulic equipment user, due to hydraulic basis lack of knowledge, thinking little of the maintenance of hydraulic oil liquid, simply hydraulic oil in use
Oiling when case fluid has lacked, the detection and dirt of Oil Quality are not almost carried out to hydraulic oil container and hydraulic system after use
The detection of thing is contaminated, causes hydraulic system and hydraulic oil container pollutant more poly- more, causes hydraulic pump oil absorption filter to block, even
Flat damage is inhaled, substantial amounts of pollutant enters hydraulic system so that hydraulic system increasingly frequently occurs various failures, serious shadow
The service life of hydraulic system is rung, simultaneously as disorderly closedown caused by the pollution problem of hydraulic oil liquid loses also increasingly
Greatly.
The content of the invention
, can be to hydraulic pressure in hydraulic oil container the technical problem to be solved in the present invention is to provide a kind of intelligent hydraulic tank mounting
Fluid comprehensive state monitor, alarm and handle automatically, can make hydraulic oil liquid solid and moisture contamination thing in hydraulic oil container
Content, gas pollutant content, oil temperature etc. are controlled automatically in setting range, avoid the hydraulic oil combination property in hydraulic oil container
It is exceeded and hydraulic system is caused damage, and the manual maintenance of hydraulic oil container is reduced, cost is reduced, improves efficiency.
In order to solve the above technical problems, the present invention adopts the following technical scheme that：
A kind of intelligent hydraulic tank mounting, including oil tank body, intelligent control unit, man-machine communication's unit, A/D and D/A
Converting unit, in addition to fluid comprehensive detection and processing unit, oil temperature detection unit, oil temperature cooling unit, oil temperature heating unit,
Oil viscosity detection unit, alarm unit, wherein, man-machine communication's unit, A/D and D/A converting units respectively with intelligent control single
Member electrical connection, fluid comprehensive detection and processing unit, oil temperature detection unit, oil temperature cooling unit, oil temperature heating unit, fluid stick
Degree detection unit, alarm unit electrically connect with A/D and D/A converting units respectively.
Using the present invention of above-mentioned technical proposal, compared with prior art, its advantage is：
Pass through fluid comprehensive detection and processing unit, there is provided solid, moisture and gaseous contamination analyte detection, control hydraulic oil liquid
Solid pollutant, moisture and gas are in the range of setting；Passing through hydraulic oil temperature control unit, there is provided hydraulic oil oil temperature detects,
The temperature of hydraulic oil liquid is controlled in setting range；Pass through oil viscosity detection control unit, there is provided oil viscosity detects, control
The viscosity of hydraulic oil liquid is in prescribed limit；In addition, being additionally provided with alarm unit, each detection control unit is according to detection control signal
As a result, complete to alarm to hydraulic equipment user from alarm unit.Therefore the present apparatus can be carried out certainly to the situation in hydraulic oil container
Dynamic monitoring, alarm and processing, can solve the problem that solid and moisture contamination thing, gas pollutant, oil temperature and viscosity etc. in hydraulic oil container
Control avoids the hydraulic oil combination property in hydraulic oil container exceeded and hydraulic system is caused damage in setting range, reduces
The manual maintenance of hydraulic oil container, cost is reduced, improve efficiency.
Preferably, the further technical scheme of the present invention is：
Fluid comprehensive detection and processing unit include：Hydraulic pump；First solenoid directional control valve, solid pollutant processing mechanism,
Solid pollution analyte detection meter；Second solenoid directional control valve, moisture contamination thing processing mechanism, water content detection meter；3rd solenoid directional control valve,
Gas pollutant processing mechanism, gas detection meter；Hydraulic pump respectively with the first solenoid directional control valve, the second solenoid directional control valve, the 3rd
Solenoid directional control valve is connected, and the first solenoid directional control valve is connected with solid pollutant processing mechanism, and solid pollutant processing mechanism is with consolidating
Body pollution analyte detection meter connects；Second solenoid directional control valve is connected with moisture contamination thing processing mechanism, moisture contamination thing processing mechanism
It is connected with water content detection meter；3rd solenoid directional control valve is connected with gas pollutant processing mechanism, gas pollutant processing mechanism with
Gas detection meter connection.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention；
Fig. 2 is fluid comprehensive detection and processing unit structural representation；
In figure：1- intelligent control units；2- man-machine communication's units；3-A/D and D/A converting units；4- fluid comprehensive detections
And processing unit；5- oil temperature detection units；6- oil temperature cooling units；7- oil temperature heating units；8- oil viscosity detection units；9-
Alarm unit；10- hydraulic pumps；The solenoid directional control valves of 11- first；12- solid pollutant processing mechanisms；13- solid pollution analyte detections
Meter；The solenoid directional control valves of 14- second；15- moisture contamination thing processing mechanisms；16- water content detection meters；The solenoid directional control valves of 17- the 3rd；
18- gas pollutant processing mechanisms；19- gases detection meter.
Embodiment
With reference to embodiment, the present invention is further illustrated.
Referring to Fig. 1, a kind of intelligent hydraulic tank mounting, by oil tank body, intelligent control unit 1, man-machine communication's unit 2,
A/D and D/A converting units 3, fluid comprehensive detection and processing unit 4, oil temperature detection unit 5, oil temperature cooling unit 6, oil temperature add
Hot cell 7, oil viscosity detection unit 8, alarm unit 9 form, and intelligent control unit 1 electrically connects with man-machine communication's unit 2, A/
D and D/A converting units 3 electrically connect with intelligent control unit 1, fluid comprehensive detection and processing unit 4, oil temperature detection unit 5, oil
Warm cooling unit 6, oil temperature heating unit 7, oil viscosity detection unit 8, alarm unit 13 respectively with A/D and D/A converting units 3
Electrical connection.
Referring to Fig. 2, fluid comprehensive detection and processing unit 4 are by hydraulic pump 10, the first solenoid directional control valve 11, solid pollutant
Processing mechanism 12, solid pollution analyte detection meter 13, the second solenoid directional control valve 14, moisture contamination thing processing mechanism 15, water content detection
Count the 16, the 3rd solenoid directional control valve 17, gas pollutant processing mechanism 18, the composition of gas detection meter 19, hydraulic pump 10 is respectively with the
One solenoid directional control valve 11, the second solenoid directional control valve 14, the 3rd solenoid directional control valve 17 connect, and the first solenoid directional control valve 11 and solid are dirty
Dye thing processing mechanism 12 is connected, and solid pollutant processing mechanism 12 is connected with solid pollution analyte detection meter 13；Second electromagnetic switch
Valve 14 is connected with moisture contamination thing processing mechanism 15, and moisture contamination thing processing mechanism 15 is connected with water content detection meter 16；3rd electricity
Magnetic reversal valve 17 is connected with gas pollutant processing mechanism 18, gas pollutant processing mechanism 18 and gas detection meter connection 19.
When solid pollution analyte detection meter 13 detect solid pollutant exceed setting value, feed back to intelligent control through signalling channel
Unit 1 processed, intelligent control unit 1 work through the signalling channel driving solenoid directional control valve 11 of hydraulic pump 10 and first, and hydraulic pump 10 is defeated
The hydraulic oil liquid gone out enters solid pollutant processing mechanism 12, after the processing of certain time, solid pollution analyte detection meter 13
Detection reaches in setting value, and through signalling channel feedback intelligent control unit 1, intelligent control unit 1 stops hydraulic pressure through signalling channel
The solenoid directional control valve 11 of pump 10 and first works；When water content detection meter 16 detect moisture contamination thing exceed setting value, lead to through signal
Road feeds back to intelligent control unit 1, and intelligent control unit 1 drives the work of 10 and second solenoid directional control valve of hydraulic pump 14 through signalling channel
To make, the hydraulic oil liquid that hydraulic pump 10 exports enters moisture contamination thing processing mechanism 15, after the processing of certain time, moisture inspection
Survey the detection of meter 16 to reach in setting value, through signalling channel feedback intelligent control unit 1, intelligent control unit 1 stops through signalling channel
Only the solenoid directional control valve 14 of hydraulic pump 10 and second works；The gas pollutant that 19 detections are counted when gas detection exceedes setting value, passes through
Signalling channel feeds back to intelligent control unit 1, and intelligent control unit 1 drives the electromagnetic switch of hydraulic pump 10 and the 3rd through signalling channel
Valve 17 works, and the hydraulic oil liquid that hydraulic pump 10 exports enters gas pollutant processing mechanism 18, after the processing of certain time,
The detection of gas detection meter 19 reaches in setting value, and through signalling channel feedback intelligent control unit 1, intelligent control unit 1 is through signal
Passage stops the solenoid directional control valve 17 of hydraulic pump 10 and the 3rd and worked；When solid pollutant processing mechanism 12, the processing of moisture contamination thing
The contaminant capacities such as mechanism 15, gas pollutant processing mechanism 18, which exceed, allows amount of storage, and alarm unit 13 sends report in need of immediate treatment
Alert signal；When the oil temperature of hydraulic oil container exceedes the temperature of setting or oil temperature is less than design temperature, the detection letter of oil temperature detection unit 5
Number, intelligent control unit 1 is fed back to through signalling channel, intelligent control unit 1 starts heating oil temperature heating unit 7 through signalling channel
Or start oil temperature cooling unit 6, after certain time, reach the numerical value of setting when oil temperature detection unit 5 detects, lead to through signal
Road feedback intelligent control unit 1, intelligent control unit 1 stops heating oil temperature heating unit 7 through signalling channel or startup oil temperature is cold
But unit 6 works；When oil viscosity detection unit 8 detects, hydraulic oil liquid viscosity is exceeded, and oil viscosity detection unit 8 leads to signal
Signalling channel is crossed, feeds back to intelligent control unit 1, intelligent control unit 1 drives alarm unit 13 to alarm.
The intelligent hydraulic tank mounting of the present invention, one is to provide solid, moisture and gaseous contamination analyte detection control unit, control
Hydraulic oil liquid solid pollutant, moisture and gas processed are in the range of setting；Two are to provide hydraulic oil oil temperature detection control unit,
Make the temperature control of hydraulic oil liquid in setting range；Three are to provide oil viscosity detection control unit, make the glutinous of hydraulic oil liquid
Degree control is in prescribed limit；In addition, the present invention is additionally provided with alarm unit, each detection control unit is according to detection control signal knot
Fruit, complete to alarm to hydraulic equipment user from alarm unit.Therefore the present apparatus can be carried out automatically to the situation in hydraulic oil container
Monitoring, alarm and processing, it can solve the problem that solid and moisture contamination thing, gas pollutant, oil temperature and viscosity etc. are controlled in hydraulic oil container
System avoids the hydraulic oil combination property in hydraulic oil container exceeded and hydraulic system is caused damage in setting range, reduces liquid
The manual maintenance of case is pressed oil, reduces cost, improves efficiency.
It the foregoing is only the embodiment of the present invention, but the protection not limited to this of the present invention, any this technology neck
The technical staff in domain the thinkable change being equal with the technical program technical characteristic or replacement, all cover the present invention guarantor
Within the scope of shield.
Claims (1)
1. a kind of intelligent hydraulic tank mounting, including oil tank body, intelligent control unit, man-machine communication's unit, A/D and D/A turn
Change unit, it is characterised in that：
Also include fluid comprehensive detection and processing unit, oil temperature detection unit, oil temperature cooling unit, oil temperature heating unit, fluid
Viscosity detection unit, alarm unit, wherein, man-machine communication's unit, A/D and D/A converting units are electric with intelligent control unit respectively
Connection, fluid comprehensive detection and processing unit, oil temperature detection unit, oil temperature cooling unit, oil temperature heating unit, oil viscosity inspection
Survey unit, alarm unit electrically connects with A/D and D/A converting units respectively；
Fluid comprehensive detection and processing unit include：Hydraulic pump；First solenoid directional control valve, solid pollutant processing mechanism, solid
Pollutant monitoring meter；Second solenoid directional control valve, moisture contamination thing processing mechanism, water content detection meter；3rd solenoid directional control valve, gas
Pollutant process mechanism, gas detection meter；Hydraulic pump respectively with the first solenoid directional control valve, the second solenoid directional control valve, the 3rd electromagnetism
Reversal valve is connected, and the first solenoid directional control valve is connected with solid pollutant processing mechanism, and solid pollutant processing mechanism is dirty with solid
Contaminate the connection of analyte detection meter；Second solenoid directional control valve is connected with moisture contamination thing processing mechanism, moisture contamination thing processing mechanism and water
Go-on-go surveys meter connection；3rd solenoid directional control valve is connected with gas pollutant processing mechanism, gas pollutant processing mechanism and gas
Detection meter connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511013237.4A CN105465060B (en) | 2015-12-31 | 2015-12-31 | Intelligent hydraulic tank mounting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511013237.4A CN105465060B (en) | 2015-12-31 | 2015-12-31 | Intelligent hydraulic tank mounting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105465060A CN105465060A (en) | 2016-04-06 |
| CN105465060B true CN105465060B (en) | 2017-11-10 |
Family
ID=55603121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511013237.4A Expired - Fee Related CN105465060B (en) | 2015-12-31 | 2015-12-31 | Intelligent hydraulic tank mounting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105465060B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106122173B (en) * | 2016-06-30 | 2018-06-29 | 江苏金荣森制冷科技有限公司 | Industrial hydraulic oil refrigeration machine is used for the cool-down method of equipment heat source |
| CN106015189B (en) * | 2016-06-30 | 2018-01-16 | 江苏金荣森制冷科技有限公司 | Hot type industrial hydraulic oil refrigeration machine is used for the cool-down method of equipment thermal source |
| CN107215842B (en) * | 2017-05-23 | 2019-04-05 | 吉林工程技术师范学院 | A kind of speed changer filling oil system |
| CN109681478A (en) * | 2017-10-18 | 2019-04-26 | 卡特彼勒公司 | The anti-high-pressure system of hydraulic fluid tank, the method for Hydraulic system and control hydraulic system |
| CN112721777B (en) * | 2020-12-08 | 2023-04-28 | 太原市磊焱科技有限公司 | Intelligent temperature control oiling vehicle driven by hybrid power source and capable of meeting stable output of multi-viscosity oil product |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2442018Y (en) * | 2000-09-13 | 2001-08-08 | 北京承天倍达过滤技术有限责任公司 | Self purifying functional liquid box |
| CN201454165U (en) * | 2009-05-19 | 2010-05-12 | 无锡泰思特仪器设备有限公司 | Gas online separating device in dielectric oil |
| CN103089720A (en) * | 2011-11-02 | 2013-05-08 | 南通新凤祥液压铸造有限公司 | Hydraulic oil tank |
| CN102580357B (en) * | 2012-01-01 | 2014-03-12 | 东北电力大学 | Harmful gas separating device of oil-immersed power transformer |
| CN202743761U (en) * | 2012-05-10 | 2013-02-20 | 包头雷蒙赛博机电技术有限公司 | Intelligent movable oil storage tank for on-line moisture detection |
| CN203312019U (en) * | 2013-05-13 | 2013-11-27 | 宁波启新电气科技有限公司 | Combined type on-line oil filtering on-load tap switch |
| CN203702738U (en) * | 2014-01-23 | 2014-07-09 | 上海深拓液压技术有限公司 | Moisture monitoring device for hydraulic oil |
| CN104595260A (en) * | 2014-11-24 | 2015-05-06 | 昆明耀博冶金机械有限公司 | Hydraulic oil tank of charging and stoking machine |
| CN205260450U (en) * | 2015-12-31 | 2016-05-25 | 杨成刚 | Intelligence hydraulic tank device |
-
2015
- 2015-12-31 CN CN201511013237.4A patent/CN105465060B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN105465060A (en) | 2016-04-06 |
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Granted publication date: 20171110 |