CN105465060A - Intelligent hydraulic oil tank device - Google Patents
Intelligent hydraulic oil tank device Download PDFInfo
- Publication number
- CN105465060A CN105465060A CN201511013237.4A CN201511013237A CN105465060A CN 105465060 A CN105465060 A CN 105465060A CN 201511013237 A CN201511013237 A CN 201511013237A CN 105465060 A CN105465060 A CN 105465060A
- Authority
- CN
- China
- Prior art keywords
- unit
- oil
- control valve
- solenoid directional
- oil temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010720 hydraulic oil Substances 0.000 title abstract description 41
- 238000012545 processing Methods 0.000 claims abstract description 50
- 239000003344 environmental pollutant Substances 0.000 claims abstract description 44
- 231100000719 pollutant Toxicity 0.000 claims abstract description 44
- 239000007787 solid Substances 0.000 claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000001514 detection method Methods 0.000 claims description 50
- 238000011109 contamination Methods 0.000 claims description 18
- 239000012530 fluid Substances 0.000 claims description 15
- 238000004891 communication Methods 0.000 claims description 7
- 239000003921 oil Substances 0.000 abstract description 72
- 238000000034 method Methods 0.000 abstract description 8
- 238000012423 maintenance Methods 0.000 abstract description 5
- -1 moisture Substances 0.000 abstract 1
- 230000011664 signaling Effects 0.000 description 17
- 239000007788 liquid Substances 0.000 description 11
- 239000012089 stop solution Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 238000012372 quality testing Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000010729 system oil Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/26—Supply reservoir or sump assemblies
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
- F15B19/005—Fault detection or monitoring
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
The invention relates to an intelligent hydraulic oil tank device which comprises an oil tank body, an intelligent controlling unit, a man-machine communicating unit and an A/D and D/A converting unit. The intelligent hydraulic oil tank device further comprises an comprehensive oil detecting and processing unit, an oil temperature detecting unit, an oil temperature cooling unit, an oil temperature heating unit, an oil viscosity detecting unit and an alarming unit; the man-machine communicating unit and the A/D and D/A converting unit are respectively connected with the intelligent controlling unit electrically; and the comprehensive oil detecting and processing unit, the oil temperature detecting unit, the oil temperature cooling unit, the oil temperature heating unit, the oil viscosity detecting unit and the alarming unit are respectively connected with the A/D and D/A converting unit electrically. The intelligent hydraulic oil tank device can automatically monitor, alarm and process situations in a hydraulic oil tank and can control solid, moisture, gas pollutant, oil temperature and viscosity in set ranges. Thus, the damage caused by exceeding comprehensive performance of hydraulic oil to a hydraulic system is avoided, the manual maintenance of the hydraulic oil tank is reduced, the cost is reduced, and the efficiency is improved.
Description
Technical field
The present invention relates to hydraulic oil container, specifically a kind of intelligent hydraulic tank mounting.
Background technique
Hydraulic oil container is the critical component ensureing hydraulic system operational reliability, hydraulic system life-span length, and the fuel tank of various hydraulic equipment is all designed by each hydraulic equipment manufacturing firm, and the mechanical Designer that artificer is normally comparatively lacked by hydraulic pressure knowledge designs, the fuel tank of its design, only containing devices such as conventional filtrating equipment, oil filling filter device, liquid level display and oil inlet and outlets, only has the conventional func such as oil storage, casing heat radiation, oil suction oil filling filter and oil level display, on the other hand, hydraulic equipment user, due to hydraulic basis lack of knowledge, think little of the maintenance of hydraulic oil liquid, oiling when just in use hydraulic oil container fluid has lacked, almost after use, the detection of Oil Quality and the detection of pollutant are not carried out to hydraulic oil container and hydraulic system, cause hydraulic system and hydraulic oil container pollutant more poly-more, oil hydraulic pump oil absorption filter is caused to block, even inhale flat damage, a large amount of pollutants enters hydraulic system, hydraulic system is made more and more frequently to occur various fault, the serious working life that have impact on hydraulic system, simultaneously, the disorderly closedown loss caused due to the pollution problem of hydraulic oil liquid is also increasing.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of intelligent hydraulic tank mounting, can hydraulic oil liquid comprehensive state in hydraulic oil container automatically be monitored, reports to the police and be processed, hydraulic oil liquid solid and moisture contamination thing content, gas pollutant content, oil temperature etc. in hydraulic oil container can be made automatically to control in setting range, the hydraulic oil combination property in hydraulic oil container is avoided to exceed standard and cause damage to hydraulic system, and reduce the manual maintenance of hydraulic oil container, reduce costs, raise the efficiency.
For solving the problems of the technologies described above, the present invention adopts following technological scheme:
A kind of intelligent hydraulic tank mounting, comprise oil tank body, intelligent control unit, man-machine communication's unit, A/D and D/A converting unit, also comprise fluid comprehensive detection and processing unit, oil temperature detection unit, oil temperature cooling unit, oil temperature heating unit, oil viscosity detection unit, alarm unit, wherein, man-machine communication's unit, A/D and D/A converting unit is electrically connected with intelligent control unit respectively, fluid comprehensive detection and processing unit, oil temperature detection unit, oil temperature cooling unit, oil temperature heating unit, oil viscosity detection unit, alarm unit is electrically connected with A/D and D/A converting unit respectively.
Adopt the present invention of technique scheme, compared with prior art, its beneficial effect is:
By fluid comprehensive detection and processing unit, provide solid, moisture and gaseous contamination quality testing to survey, hydraulic control oil-liquid-solid pollutant, moisture and gas are in the scope of setting; By hydraulic oil temperature control unit, provide hydraulic oil oil temperature to detect, the temperature of hydraulic control fluid is in setting range; By oil viscosity detection control unit, provide oil viscosity to detect, the viscosity of hydraulic control fluid is in predetermined range; In addition, be also provided with alarm unit, each detection control unit, according to detection control signal results, is completed by alarm unit and reports to the police to hydraulic equipment user.Therefore this device automatically can be monitored the situation in hydraulic oil container, is reported to the police and process, can solve solid and moisture contamination thing, gas pollutant, oil temperature and viscosity etc. in hydraulic oil container controls in setting range, the hydraulic oil combination property in hydraulic oil container is avoided to exceed standard and cause damage to hydraulic system, reduce the manual maintenance of hydraulic oil container, reduce costs, raise the efficiency.
As preferably, the present invention further technological scheme is:
Fluid comprehensive detection and processing unit comprise: oil hydraulic pump; First solenoid directional control valve, solid pollutant processing mechanism, solid pollutant detects meter; Second solenoid directional control valve, moisture contamination thing processing mechanism, moisture detection meter; 3rd solenoid directional control valve, gas pollutant processing mechanism, gas detect meter; Oil hydraulic pump is connected with the first solenoid directional control valve, the second solenoid directional control valve, the 3rd solenoid directional control valve respectively, and the first solenoid directional control valve is connected with solid pollutant processing mechanism, and solid pollutant processing mechanism and solid pollutant detect to count and be connected; Second solenoid directional control valve is connected with moisture contamination thing processing mechanism, and moisture contamination thing processing mechanism is connected with moisture detection meter; 3rd solenoid directional control valve is connected with gas pollutant processing mechanism, and gas pollutant processing mechanism is connected with gas detect meter.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is fluid comprehensive detection and processing unit structural representation;
In figure: 1-intelligent control unit; 2-man-machine communication unit; 3-A/D and D/A converting unit; 4-fluid comprehensive detection and processing unit; 5-oil temperature detection unit; 6-oil temperature cooling unit; 7-oil temperature heating unit; 8-oil viscosity detection unit; 9-alarm unit; 10-oil hydraulic pump; 11-first solenoid directional control valve; 12-solid pollutant processing mechanism; 13-solid pollutant detects meter; 14-second solenoid directional control valve; 15-moisture contamination thing processing mechanism; 16-moisture detection meter; 17-the 3rd solenoid directional control valve; 18-gas pollutant processing mechanism; 19-gas detect meter.
Embodiment
Below in conjunction with embodiment, further illustrate the present invention.
See Fig. 1, a kind of intelligent hydraulic tank mounting, by oil tank body, intelligent control unit 1, man-machine communication's unit 2, A/D and D/A converting unit 3, fluid comprehensive detection and processing unit 4, oil temperature detection unit 5, oil temperature cooling unit 6, oil temperature heating unit 7, oil viscosity detection unit 8, alarm unit 9 forms, intelligent control unit 1 is electrically connected with man-machine communication's unit 2, A/D and D/A converting unit 3 is electrically connected with intelligent control unit 1, fluid comprehensive detection and processing unit 4, oil temperature detection unit 5, oil temperature cooling unit 6, oil temperature heating unit 7, oil viscosity detection unit 8, alarm unit 13 is electrically connected with A/D and D/A converting unit 3 respectively.
See Fig. 2, fluid comprehensive detection and processing unit 4 are by oil hydraulic pump 10, first solenoid directional control valve 11, solid pollutant processing mechanism 12, solid pollutant detects meter 13, second solenoid directional control valve 14, moisture contamination thing processing mechanism 15, moisture detection meter 16, 3rd solenoid directional control valve 17, gas pollutant processing mechanism 18, gas detect meter 19 forms, oil hydraulic pump 10 respectively with the first solenoid directional control valve 11, second solenoid directional control valve 14, 3rd solenoid directional control valve 17 connects, first solenoid directional control valve 11 is connected with solid pollutant processing mechanism 12, solid pollutant processing mechanism 12 and solid pollutant detect meter 13 and are connected, second solenoid directional control valve 14 is connected with moisture contamination thing processing mechanism 15, and moisture contamination thing processing mechanism 15 is connected with moisture detection meter 16, 3rd solenoid directional control valve 17 is connected with gas pollutant processing mechanism 18, and gas pollutant processing mechanism 18 is connected 19 with gas detect meter.
The solid pollutant detecting meter 13 detection when solid pollutant exceedes setting value, intelligent control unit 1 is fed back to through signalling channel, intelligent control unit 1 drives oil hydraulic pump 10 and the first solenoid directional control valve 11 to work through signalling channel, the hydraulic oil liquid that oil hydraulic pump 10 exports enters solid pollutant processing mechanism 12, after the process of certain hour, solid pollutant detects meter 13 detection and reaches in setting value, through signalling channel feedback intelligent control unit 1, intelligent control unit 1 works through signalling channel stop solution press pump 10 and the first solenoid directional control valve 11; The moisture contamination thing detected when moisture detection meter 16 exceedes setting value, intelligent control unit 1 is fed back to through signalling channel, intelligent control unit 1 drives oil hydraulic pump 10 and the second solenoid directional control valve 14 to work through signalling channel, the hydraulic oil liquid that oil hydraulic pump 10 exports enters moisture contamination thing processing mechanism 15, after the process of certain hour, moisture detection meter 16 detects and reaches in setting value, through signalling channel feedback intelligent control unit 1, intelligent control unit 1 works through signalling channel stop solution press pump 10 and the second solenoid directional control valve 14; The gas pollutant detected when gas detect meter 19 exceedes setting value, intelligent control unit 1 is fed back to through signalling channel, intelligent control unit 1 drives oil hydraulic pump 10 and the 3rd solenoid directional control valve 17 to work through signalling channel, the hydraulic oil liquid that oil hydraulic pump 10 exports enters gas pollutant processing mechanism 18, after the process of certain hour, gas detect meter 19 detects and reaches in setting value, through signalling channel feedback intelligent control unit 1, intelligent control unit 1 works through signalling channel stop solution press pump 10 and the 3rd solenoid directional control valve 17; When the contaminant capacities such as solid pollutant processing mechanism 12, moisture contamination thing processing mechanism 15, gas pollutant processing mechanism 18 exceed permission amount of storage, alarm unit 13 sends alarm signal in need of immediate treatment; When the oil temperature of hydraulic oil container exceedes the temperature of setting or oil temperature lower than setting temperature, oil temperature detection unit 5 testing signal, intelligent control unit 1 is fed back to through signalling channel, intelligent control unit 1 starts heating oil temperature heating unit 7 through signalling channel or starts oil temperature cooling unit 6, after certain hour, when oil temperature detection unit 5 detects the numerical value reaching setting, through signalling channel feedback intelligent control unit 1, intelligent control unit 1 stops heating oil temperature heating unit 7 or starts oil temperature cooling unit 6 working through signalling channel; Exceed standard when oil viscosity detection unit 8 detects hydraulic oil liquid viscosity, oil viscosity detection unit 8 is by signal by signalling channel, and feed back to intelligent control unit 1, intelligent control unit 1 drives alarm unit 13 to report to the police.
Intelligent hydraulic tank mounting of the present invention, one is to provide solid, moisture and gaseous contamination quality testing surveys control unit, and hydraulic control oil-liquid-solid pollutant, moisture and gas are in the scope of setting; Two are to provide hydraulic oil oil temperature detection control unit, make the temperature of hydraulic oil liquid control in setting range; Three are to provide oil viscosity detection control unit, make the viscosity of hydraulic oil liquid control in predetermined range; In addition, the present invention is also provided with alarm unit, and each detection control unit, according to detection control signal results, is completed by alarm unit and reports to the police to hydraulic equipment user.Therefore this device automatically can be monitored the situation in hydraulic oil container, is reported to the police and process, can solve solid and moisture contamination thing, gas pollutant, oil temperature and viscosity etc. in hydraulic oil container controls in setting range, the hydraulic oil combination property in hydraulic oil container is avoided to exceed standard and cause damage to hydraulic system, reduce the manual maintenance of hydraulic oil container, reduce costs, raise the efficiency.
The foregoing is only the specific embodiment of the present invention, but protection of the present invention is not limited thereto, any those skilled in the art the thinkable change that is equal to the technical program technical characteristics or substitute, be all encompassed within protection scope of the present invention.
Claims (2)
1. an intelligent hydraulic tank mounting, comprise oil tank body, intelligent control unit, man-machine communication's unit, A/D and D/A converting unit, it is characterized in that: also comprise fluid comprehensive detection and processing unit, oil temperature detection unit, oil temperature cooling unit, oil temperature heating unit, oil viscosity detection unit, alarm unit, wherein, man-machine communication's unit, A/D and D/A converting unit is electrically connected with intelligent control unit respectively, fluid comprehensive detection and processing unit, oil temperature detection unit, oil temperature cooling unit, oil temperature heating unit, oil viscosity detection unit, alarm unit is electrically connected with A/D and D/A converting unit respectively.
2. intelligent hydraulic tank mounting according to claim 1, is characterized in that: fluid comprehensive detection and processing unit comprise: oil hydraulic pump; First solenoid directional control valve, solid pollutant processing mechanism, solid pollutant detects meter; Second solenoid directional control valve, moisture contamination thing processing mechanism, moisture detection meter; 3rd solenoid directional control valve, gas pollutant processing mechanism, gas detect meter; Oil hydraulic pump is connected with the first solenoid directional control valve, the second solenoid directional control valve, the 3rd solenoid directional control valve respectively, and the first solenoid directional control valve is connected with solid pollutant processing mechanism, and solid pollutant processing mechanism and solid pollutant detect to count and be connected; Second solenoid directional control valve is connected with moisture contamination thing processing mechanism, and moisture contamination thing processing mechanism is connected with moisture detection meter; 3rd solenoid directional control valve is connected with gas pollutant processing mechanism, and gas pollutant processing mechanism is connected with gas detect meter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511013237.4A CN105465060B (en) | 2015-12-31 | 2015-12-31 | Intelligent hydraulic tank mounting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511013237.4A CN105465060B (en) | 2015-12-31 | 2015-12-31 | Intelligent hydraulic tank mounting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105465060A true CN105465060A (en) | 2016-04-06 |
| CN105465060B CN105465060B (en) | 2017-11-10 |
Family
ID=55603121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511013237.4A Expired - Fee Related CN105465060B (en) | 2015-12-31 | 2015-12-31 | Intelligent hydraulic tank mounting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105465060B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106015189A (en) * | 2016-06-30 | 2016-10-12 | 江苏金荣森制冷科技有限公司 | Cooling method of heating industrial hydraulic oil refrigeration machine for equipment heat source |
| CN106122173A (en) * | 2016-06-30 | 2016-11-16 | 江苏金荣森制冷科技有限公司 | Industrial hydraulic oil refrigeration machine is for the cool-down method of equipment thermal source |
| CN107215842A (en) * | 2017-05-23 | 2017-09-29 | 吉林工程技术师范学院 | A kind of speed changer fills oil system |
| CN109681478A (en) * | 2017-10-18 | 2019-04-26 | 卡特彼勒公司 | The anti-high-pressure system of hydraulic fluid tank, the method for Hydraulic system and control hydraulic system |
| CN112721777A (en) * | 2020-12-08 | 2021-04-30 | 太原市磊焱科技有限公司 | Intelligent temperature control oiling vehicle driven by hybrid power source and capable of meeting stable output of multiple viscous oil products |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106015189A (en) * | 2016-06-30 | 2016-10-12 | 江苏金荣森制冷科技有限公司 | Cooling method of heating industrial hydraulic oil refrigeration machine for equipment heat source |
| CN106122173A (en) * | 2016-06-30 | 2016-11-16 | 江苏金荣森制冷科技有限公司 | Industrial hydraulic oil refrigeration machine is for the cool-down method of equipment thermal source |
| CN106015189B (en) * | 2016-06-30 | 2018-01-16 | 江苏金荣森制冷科技有限公司 | Hot type industrial hydraulic oil refrigeration machine is used for the cool-down method of equipment thermal source |
| CN107215842A (en) * | 2017-05-23 | 2017-09-29 | 吉林工程技术师范学院 | A kind of speed changer fills oil system |
| CN109681478A (en) * | 2017-10-18 | 2019-04-26 | 卡特彼勒公司 | The anti-high-pressure system of hydraulic fluid tank, the method for Hydraulic system and control hydraulic system |
| CN112721777A (en) * | 2020-12-08 | 2021-04-30 | 太原市磊焱科技有限公司 | Intelligent temperature control oiling vehicle driven by hybrid power source and capable of meeting stable output of multiple viscous oil products |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105465060B (en) | 2017-11-10 |
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Granted publication date: 20171110 |