CN105463508B - A kind of carbon cathode blocks preheating device of gas heating - Google Patents
A kind of carbon cathode blocks preheating device of gas heating Download PDFInfo
- Publication number
- CN105463508B CN105463508B CN201510809669.XA CN201510809669A CN105463508B CN 105463508 B CN105463508 B CN 105463508B CN 201510809669 A CN201510809669 A CN 201510809669A CN 105463508 B CN105463508 B CN 105463508B
- Authority
- CN
- China
- Prior art keywords
- heating
- cathode blocks
- carbon cathode
- gas
- preheating device
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Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 57
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 32
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 32
- 238000002485 combustion reaction Methods 0.000 claims description 3
- 229910000754 Wrought iron Inorganic materials 0.000 abstract description 14
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 13
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 8
- 229910000805 Pig iron Inorganic materials 0.000 abstract description 8
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 8
- 239000011574 phosphorus Substances 0.000 abstract description 8
- 238000005266 casting Methods 0.000 abstract description 7
- 239000004411 aluminium Substances 0.000 abstract description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052782 aluminium Inorganic materials 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 24
- 238000005516 engineering process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 210000004392 genitalia Anatomy 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/08—Cell construction, e.g. bottoms, walls, cathodes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Furnace Details (AREA)
- Carbon And Carbon Compounds (AREA)
Abstract
A kind of carbon cathode blocks preheating device of gas heating, it is related to a kind of preheating of carbon cathode blocks before phosphorus pig iron casting for aluminium electroloysis, especially with the preheating device of the carbon cathode blocks of gas heating.It is characterized in that its structure includes:Heating kiln, the heating kiln are channel-type gas heating kiln, are provided with burner on heating kiln body two side, track is provided with heating kiln body, bottom is provided with recessed discharge flue in heating kiln body;Carbon cathode blocks motorcycle, the trailer are the flat motorcycle for the track operation being provided with heating kiln body.A kind of carbon cathode blocks preheating device of gas heating of the present invention, higher temperature heating can be achieved(500‑800℃), temperature uniformly and prevent cathode carbon pieces and rod iron from aoxidizing, realize various cell line carbon cathode blocks phosphorus pig iron casting preheating requirements, heating-up temperature uniformly, take out it is easy to operate.
Description
Technical field
A kind of carbon cathode blocks preheating device of gas heating, be related to it is a kind of for aluminium electroloysis in phosphorus pig iron casting external genitalia
The preheating of pole carbon block group, especially with the preheating device of the carbon cathode blocks of gas heating.
Background technology
Cathode carbon pieces and rod iron combination are bonded by the way of paste is pricked more, but the bonding mode resistance is big, operation energy consumption
It is high.
Twentieth century end, successively develops carbon cathode blocks phosphorus pig iron casting technology both at home and abroad, and the technology mainly first will
Cathode carbon pieces and rod iron are preheating to certain temperature, then with the phosphorus pig iron molten iron casting of fusing to cathode carbon pieces and rod iron gap,
Cathode sets are formed after cooled and solidified.Wherein cathode carbon pieces and rod iron preheating are placed in resistance furnace, pass through resistance furnace liter
Temperature heats to cathode carbon pieces and rod iron;Or be powered and heated to rod iron two, heat transfer caused by rod iron gives negative electrode charcoal
Block.All it is to be preheated by electrically heated mode to cathode carbon pieces and rod iron above, all in all effect is undesirable.Main cause is
Preheating temperature is relatively low(Less than 500 DEG C)When electrical heating temperature is uneven, the temperature difference is larger, phosphorus pig iron casting when carbon block it is easy to crack;Rise
High preheating temperature(More than 500 DEG C)Electrical heating temperature difference is relatively small, but cathode carbon pieces and rod iron are oxidizable, need atmosphere protection
Heating, adds production cost and reduces production capacity.
The content of the invention
The purpose of the present invention is aiming at insufficient existing for above-mentioned prior art, there is provided a kind of heating-up temperature is uniform, takes out
Easy to operate, achievable higher temperature heating(500-800℃)And prevent the moon of cathode carbon pieces and the gas heating of rod iron oxidation
Pole carbon block group preheating device.
The purpose of the present invention is achieved through the following technical solutions.
The carbon cathode blocks preheating device of a kind of gas heating, it is characterised in that its structure includes:
Heating kiln, the heating kiln are channel-type gas heating kiln, are provided with burner on heating kiln body two side, are heating
Track is provided with kiln body, bottom is provided with recessed discharge flue in heating kiln body;
Carbon cathode blocks motorcycle, the trailer are the flat motorcycle for the track operation being provided with heating kiln body.
The carbon cathode blocks preheating device of a kind of gas heating of the present invention, it is characterised in that described burner is some
It is individual, it is staggered in kiln body both sides.
The carbon cathode blocks preheating device of a kind of gas heating of the present invention, it is characterised in that described heating kiln, it adds
Hot temperature is 500-800 DEG C.
The carbon cathode blocks preheating device of a kind of gas heating of the present invention, it is characterised in that described burner enters combustion
Tracheae couples with gas pipeline;The incoming air conduit of burner couples with air supply duct;Electricity is respectively arranged with air-supply, gas pipeline
Magnet valve, magnetic valve connect with control system.
A kind of carbon cathode blocks preheating device of gas heating of the present invention, higher temperature heating can be achieved(500-800
℃), temperature uniformly and prevent cathode carbon pieces and rod iron from aoxidizing, realize that various cell lines are poured with the carbon cathode blocks phosphorus pig iron
Preheating requirement is cast, heating-up temperature is uniform, it is easy to operate to take out.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Embodiment
A kind of carbon cathode blocks preheating device of gas heating, its structure include:Heating kiln 1, the heating kiln are channel-type
Gas heating kiln, be provided with burner 2 on heating kiln body two side, track 3 be provided with heating kiln body, in heating kiln body under
Bottom is provided with recessed discharge flue 4;Carbon cathode blocks motorcycle 5, the trailer are the flat of the track operation that is provided with heating kiln body
Board-like motorcycle.Described burner is several, is staggered in kiln body both sides;Described heating kiln, its heating-up temperature are
500-800℃;The Gas Pipe of entering of described burner couples with gas pipeline 6;The incoming air conduit of burner and air supply duct 7
Connect;Magnetic valve is respectively arranged with air-supply, gas pipeline, magnetic valve and control system 8 connect.
A kind of carbon cathode blocks preheating device of gas heating of the present invention, can manually or automatically be controlled by control system
The heating cycle of burner processed and combustion gas, air stoichiometry, to ensure temperature homogeneity in kiln body and atmosphere as reproducibility gas
Atmosphere, the gas in kiln body are discharged by exit flue.During operation, by carbon cathode blocks(Including cathode carbon pieces 9 and rod iron 10, under
Together)It is positioned in motorcycle, motorcycle passes in and out kiln body by track, is sent into cold cathode carbon block group or takes out the cathode carbon pieces after preheating
Group.Its burner is staggered in kiln body both sides, beneficial to the circulation of kiln body interior air-flow, realize kiln body temperature uniformly, one
Cause.Burner is connected to air, gas pipeline, is respectively arranged with magnetic valve on pipeline, and the magnetic valve is respectively and control
System connects;Control system can control air, gas proportioning, and gas is reducing atmosphere after making burning, after the burning
Reducibility gas heats to cathode sets, prevents its oxidation;Control system, which can be realized, controls/automatically controls manually conversion.It can be achieved
Higher temperature heats(500-800℃), temperature uniformly and prevent cathode carbon pieces and rod iron from aoxidizing, realize various cell lines
With carbon cathode blocks phosphorus pig iron casting preheating requirement.
Claims (4)
1. the carbon cathode blocks preheating device of a kind of gas heating, it is characterised in that its structure includes:
Heating kiln, the heating kiln are channel-type gas heating kiln, and burner is provided with heating kiln body two side, in heating kiln body
Interior to be provided with track, bottom is provided with recessed discharge flue in heating kiln body;
Carbon cathode blocks motorcycle, the motorcycle are the flat motorcycle for the track operation being provided with heating kiln body.
A kind of 2. carbon cathode blocks preheating device of gas heating according to claim 1, it is characterised in that described combustion
Burner is several, is staggered in kiln body both sides.
3. the carbon cathode blocks preheating device of a kind of gas heating according to claim 1, it is characterised in that described adds
Heating kiln, its heating-up temperature are 500-800 DEG C.
A kind of 4. carbon cathode blocks preheating device of gas heating according to claim 1, it is characterised in that described combustion
The Gas Pipe of entering of burner couples with gas pipeline;The incoming air conduit of burner couples with air supply duct;Divide in air-supply, gas pipeline
Magnetic valve is not provided with, and magnetic valve connects with control system.
Priority Applications (1)
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CN201510809669.XA CN105463508B (en) | 2015-11-23 | 2015-11-23 | A kind of carbon cathode blocks preheating device of gas heating |
Applications Claiming Priority (1)
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CN201510809669.XA CN105463508B (en) | 2015-11-23 | 2015-11-23 | A kind of carbon cathode blocks preheating device of gas heating |
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CN105463508A CN105463508A (en) | 2016-04-06 |
CN105463508B true CN105463508B (en) | 2017-12-12 |
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CN201510809669.XA Active CN105463508B (en) | 2015-11-23 | 2015-11-23 | A kind of carbon cathode blocks preheating device of gas heating |
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Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107268033A (en) * | 2016-04-08 | 2017-10-20 | 王建军 | A kind of inexpensive ferrophosphorus casting cathode heating arrangement |
CN107339885B (en) * | 2017-08-18 | 2024-05-03 | 聊城信源集团有限公司 | Intermediate frequency cathode heater |
CN108060431B (en) * | 2017-12-05 | 2019-07-30 | 聊城信源集团有限公司 | A kind of method of 50% high graphite cathode carbon block and cathode steel bar assembling |
CN107841766A (en) * | 2017-12-08 | 2018-03-27 | 沈阳铝镁科技有限公司 | A kind of carbon cathode blocks preheating device |
CN113953489A (en) * | 2021-10-26 | 2022-01-21 | 阿坝铝厂 | Cathode assembly detection method |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN87104218A (en) * | 1986-06-17 | 1988-01-06 | 皮奇尼铝公司 | The optimized combustion apparatus and method of baking block carbon in chamber furnace |
EP2027309A4 (en) * | 2006-06-12 | 2009-07-01 | Graftech Int Holdings Inc | Preheating of electrolytic cell |
CN101724862A (en) * | 2009-12-16 | 2010-06-09 | 东北大学 | Preheating method for preventing cathode bulging damage of aluminum electrolytic tank |
CN101851768A (en) * | 2009-12-04 | 2010-10-06 | 包头铝业有限公司 | Flame roasting direct-on starting process of aluminum electrolysis cell |
CN102419088A (en) * | 2011-12-09 | 2012-04-18 | 云南铝业股份有限公司 | Graphite cathode carbon block preheating equipment capable of continuously heating in reciprocating mode |
CN104818497A (en) * | 2015-04-17 | 2015-08-05 | 郑州经纬科技实业有限公司 | Electrolytic aluminum cathode carbon block preheating device and application method thereof |
-
2015
- 2015-11-23 CN CN201510809669.XA patent/CN105463508B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN87104218A (en) * | 1986-06-17 | 1988-01-06 | 皮奇尼铝公司 | The optimized combustion apparatus and method of baking block carbon in chamber furnace |
EP2027309A4 (en) * | 2006-06-12 | 2009-07-01 | Graftech Int Holdings Inc | Preheating of electrolytic cell |
CN101851768A (en) * | 2009-12-04 | 2010-10-06 | 包头铝业有限公司 | Flame roasting direct-on starting process of aluminum electrolysis cell |
CN101724862A (en) * | 2009-12-16 | 2010-06-09 | 东北大学 | Preheating method for preventing cathode bulging damage of aluminum electrolytic tank |
CN102419088A (en) * | 2011-12-09 | 2012-04-18 | 云南铝业股份有限公司 | Graphite cathode carbon block preheating equipment capable of continuously heating in reciprocating mode |
CN104818497A (en) * | 2015-04-17 | 2015-08-05 | 郑州经纬科技实业有限公司 | Electrolytic aluminum cathode carbon block preheating device and application method thereof |
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CN105463508A (en) | 2016-04-06 |
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