CN105459223A - Manufacturing process method of flame-retardant bamboo board - Google Patents
Manufacturing process method of flame-retardant bamboo board Download PDFInfo
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- CN105459223A CN105459223A CN201510801265.6A CN201510801265A CN105459223A CN 105459223 A CN105459223 A CN 105459223A CN 201510801265 A CN201510801265 A CN 201510801265A CN 105459223 A CN105459223 A CN 105459223A
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- bamboo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
The invention discloses a manufacturing process method of a flame-retardant bamboo board, and relates to the technical field of bamboo material machining. Bamboo and boards are adopted as main raw materials of the flame-retardant bamboo board. The method comprises the following steps of 1, material selecting, 2, drying, 3, grinding, 4, secondary drying, 5, maintaining and 6, flame-retardant paint smearing. The bamboo and the boards are organically combined, the situation that adopted materials are too single is avoided, the bottleneck problem of existing raw materials is effectively solved, the inherent fiber structure of the raw materials is not destroyed basically, and the amount of glue adopted between the materials is lowered. In addition, flame-retardant paint is smeared to the surface of the bamboo board, the good flame retarding function can be achieved well, the fire resistance of bamboo and board machining pieces is improved, and the safety of the boards is improved.
Description
Technical field
The present invention relates to and relate to bamboo and wood materials processing technique field, be specifically related to a kind of anti-flaming bamboo wood plank process for making.
Background technology
Along with the fast-developing timber supply and demand contradiction of China's economy, particularly large through level, high-quality timber resources scarcity.The raw materials for production of current wood-base fibre and particle panel material and other Wood products are based on fast-growing industrial cut stock, and fast-growing industrial cut stock material is loose, density is low, intensity is low.And bamboo wood fast growth, fertility are strong, the cycle is short, output is high, aboundresources, and bamboo wood has stronger longitudinal toughness, higher hardness, bending strength, therefore wood substituted by bamboo is the important measures alleviating timber supply and demand contradiction, is also a kind of alternative raw material of high-quality.Have a lot to the method that bamboo wood is processed merely, the patent No. be 99117809.2 Chinese invention patent disclose a kind of method of recombining bamboo material into reinforced shapes, mao bamboon is split into bamboo silk by it, and impregnation is die-filling after drying, then through high pressure compacting and curing molding.The method improves the utilization rate to bamboo wood, the good stability of section bar, but there is following defect: 1) raw material generally is full bamboo, and draw materials too single, raw material supply is more nervous; 2) a large amount of waste materials can be produced when mao bamboon is cooked well-thought-out plan silk, comprise dust, particle, part and fracture of wire, reduce the utilization rate of raw material; 3) fiber elongation method process bamboo wood, makes the fibre structure of bamboo wood receive and destroys largely, will use the glue of more amount in regrouping process, and cost is high and increase the density (proportion) of section bar.In addition, timber floor and bamboo flooring belong to inflammable material, it is exactly not prevent fires and inflammable that bamboo wood board fabricated product exists a very large potential safety hazard, especially household bamboo-wood floor, therefore, along with the enhancing of people's awareness of safety, the bamboo wood board with anti-flaming function is more and more subject to the favor of people.
Summary of the invention
(1) technical problem solved
For the deficiencies in the prior art, the invention provides a kind of anti-flaming bamboo wood plank process for making.The present invention makes the utilization rate of material higher, draws materials more extensive, utilizes the feature of bamboo wood quality to avoid destroying when suppressing the fibre structure of material; In addition, good fire retardation can be played at bamboo-wood plyboard surface coating flame retardant paint.
(2) technical scheme
For realizing above object, the present invention is achieved by the following technical programs:
A kind of anti-flaming bamboo wood plank process for making, it comprises the following steps:
(1) select materials: bamboo wood can select the leftover pieces after mao bamboon, assorted bamboo, small-bore bamboo or bamboo processing, and timber can select willow, willow or the timber leftover pieces after processing;
(2) dry: first above-mentioned raw materials to be placed on natural seasoning place, when gas is done to moisture content 30%, send into dry kiln and carry out force drying, the humidity controlled in dry kiln is 60% ~ 70%, time is 6 ~ 8 days, and controlling the temperature of first day is 55 DEG C ~ 60 DEG C, and the programming rate of 8 DEG C of keeping heating up every day, until temperature reaches 100 DEG C, moisture content is made to be reduced to 7% ~ 9%;
(3) roll: the bamboo wood after step (2) is gone green grass or young crops, timber peeling, through cal rolling well-thought-out plan matter and wooden blank;
(4) again dry: the bamboo matter after step (3) cal rolling and wooden blank are put into conditioning room, control temperature is 35 DEG C ~ 45 DEG C, humidity is 60% ~ 70%, make moisture content be adjusted to 8% ~ 10%, then bamboo matter blank, wooden blank are carried out to applying glue, hot pressing, cooled to obtain bamboo wood board;
(5) health: by bamboo wood board health 6 ~ 9 days;
(6) flame retardant paint is coated with: at bamboo wood board surface coating flame retardant paint.
Preferably, the adhesive that the Process of Applying Glue of described step (4) adopts is waterproof glue, and this waterproof glue selects modified phenolic or soluble polyurethane.
Preferably, step (5) described health is by bamboo wood board health 7 ~ 8 days.
Preferably, the hot pressing of described step (4) is:
1. pre-pressing stage: by heating plate and material surface contact, maintenance pressure is 1.2mpa ~ 1.6mpa, and temperature is 90 DEG C ~ 100 DEG C, and the time is 3min ~ 4min;
2. packing stage: intensified pressure, make pressure be 3.3mpa ~ 4.5mpa, temperature is increased to 120 DEG C ~ 140 DEG C, and the time is 5min ~ 10min;
3. shape the stage: reduce pressure, make pressure be 1.5mpa ~ 2mpa, temperature is 80 DEG C ~ 100 DEG C, and the time is 2min ~ 6min.
Preferably, the constituent of the flame retardant paint of described step (6) is: the swelling acrylic thickener of pure-acrylic emulsion, fire retardant, bamboo carbon powder, photocatalyst, mould inhibitor, alkali, linear alkyl arylsulfonates, phenolic resins, rosin, ethylene glycol, sodium metasilicate, titanium dioxide.
Preferably, step (6) described flame retardant paint, it is characterized in that, this flame retardant paint is made up of the raw material of following weight portion: pure-acrylic emulsion 5-10 part, fire retardant 0.5-1.5 part, bamboo carbon powder 5-8 part, photocatalyst 3-5 part, mould inhibitor 0.3-0.5 part, the swelling acrylic thickener 1.2-1.9 part of alkali, linear alkyl arylsulfonates 2.3-3.3 part, phenolic resins 4-7 part, rosin 1-2 part, ethylene glycol 2-3 part, sodium metasilicate 3-5 part, titanium dioxide 4-7 part.
Preferably, step (6) described flame retardant paint, it is characterized in that, this flame retardant paint is made up of the raw material of following weight portion: pure-acrylic emulsion 8 parts, fire retardant 1 part, bamboo carbon powder 6 parts, photocatalyst 4 parts, mould inhibitor 0.4 part, the swelling acrylic thickener of alkali 1.6 parts, linear alkyl arylsulfonates 2.8 parts, 5 parts, phenolic resins, rosin 1 part, ethylene glycol 2 parts, sodium metasilicate 4 parts, titanium dioxide 5 parts.
Preferably, described bamboo wood board is composited by three layers, and upper and lower superficial layer is bamboo matter base layer, and sandwich layer is wooden base layer.
(3) beneficial effect
The invention provides a kind of anti-flaming bamboo wood plank process for making, the three-decker design of anti-flaming bamboo wood plank of the present invention: two superficial layers adopt bamboo matter base layer, and sandwich layer adopts wooden base layer, and this is beneficial to and realizes raw-material sustainable development; This plannedly makes good use of limited bamboo timber resource and timber resources to realize people; Scientific and reasonable for structure: the high bamboo wood of intensity is large, hardness is as surfacing, with fast growing wood as core material, effectively enhance the Self-regulation ability of system internal stress change, overcome single bamboo clappers to a great extent and the problem such as solid wood board size is unstable, yielding, substantially the intrinsic fibre structure of raw material is not destroyed, make the cemented surface of storeroom little, glue consumption is few; Safety coefficient improves: can play good fire retardation at bamboo wood board surface coating flame retardant paint, improve the fire resistance of bamboo wood board workpiece, plate safety improves.
Detailed description of the invention
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment 1:
A kind of anti-flaming bamboo wood plank process for making, comprises the following steps:
S1, to select materials: bamboo wood can select the leftover pieces after mao bamboon, assorted bamboo, small-bore bamboo or bamboo processing, and timber can select willow, willow or the timber leftover pieces after processing;
S2, drying: first above-mentioned raw materials is placed on natural seasoning place, when gas is done to moisture content 30%, send into dry kiln and carry out force drying, the humidity controlled in dry kiln is 60% ~ 70%, time is 6 ~ 8 days, and controlling the temperature of first day is 55 DEG C ~ 60 DEG C, and the programming rate of 8 DEG C of keeping heating up every day, until temperature reaches 100 DEG C, moisture content is made to be reduced to 7% ~ 9%;
S3, to roll: the bamboo wood after step (2) is gone green grass or young crops, timber peeling, through cal rolling well-thought-out plan matter and wooden blank;
S4, again drying: the bamboo matter after step (3) cal rolling and wooden blank are put into conditioning room, control temperature is 35 DEG C ~ 45 DEG C, humidity is 60% ~ 70%, make moisture content be adjusted to 8% ~ 10%, then bamboo matter blank, wooden blank are carried out to applying glue, hot pressing, cooled to obtain bamboo wood board;
S5, health: by bamboo wood board health 6 ~ 9 days;
S6, painting flame retardant paint: at bamboo wood board surface coating flame retardant paint, this flame retardant paint is made up of the raw material of following weight portion: pure-acrylic emulsion 8 parts, fire retardant 1 part, bamboo carbon powder 6 parts, photocatalyst 4 parts, mould inhibitor 0.4 part, the swelling acrylic thickener of alkali 1.6 parts, linear alkyl arylsulfonates 2.8 parts, 5 parts, phenolic resins, rosin 1 part, ethylene glycol 2 parts, sodium metasilicate 4 parts, titanium dioxide 5 parts.
Embodiment 2:
A kind of anti-flaming bamboo wood plank process for making, comprises the following steps:
S1, to select materials: bamboo wood can select the leftover pieces after mao bamboon, assorted bamboo, small-bore bamboo or bamboo processing, and timber can select willow, willow or the timber leftover pieces after processing;
S2, drying: first above-mentioned raw materials is placed on natural seasoning place, when gas is done to moisture content 30%, send into dry kiln and carry out force drying, the humidity controlled in dry kiln is 60% ~ 70%, time is 6 ~ 8 days, and controlling the temperature of first day is 55 DEG C ~ 60 DEG C, and the programming rate of 8 DEG C of keeping heating up every day, until temperature reaches 100 DEG C, moisture content is made to be reduced to 7% ~ 9%;
S3, to roll: the bamboo wood after step (2) is gone green grass or young crops, timber peeling, through cal rolling well-thought-out plan matter and wooden blank;
S4, again drying: the bamboo matter after step (3) cal rolling and wooden blank are put into conditioning room, control temperature is 35 DEG C ~ 45 DEG C, humidity is 60% ~ 70%, make moisture content be adjusted to 8% ~ 10%, then bamboo matter blank, wooden blank are carried out to applying glue, hot pressing, cooled to obtain bamboo wood board;
S5, health: by bamboo wood board health 6 ~ 9 days;
S6, painting flame retardant paint: at bamboo wood board surface coating flame retardant paint, this flame retardant paint is made up of the raw material of following weight portion: pure-acrylic emulsion 7 parts, fire retardant 1.2 parts, bamboo carbon powder 7 parts, photocatalyst 3 parts, mould inhibitor 0.3 part, the swelling acrylic thickener of alkali 1.7 parts, linear alkyl arylsulfonates 3 parts, 6 parts, phenolic resins, rosin 2 parts, ethylene glycol 3 parts, sodium metasilicate 5 parts, titanium dioxide 7 parts.
Embodiment 3:
A kind of anti-flaming bamboo wood plank process for making, comprises the following steps:
S1, to select materials: bamboo wood can select the leftover pieces after mao bamboon, assorted bamboo, small-bore bamboo or bamboo processing, and timber can select willow, willow or the timber leftover pieces after processing;
S2, drying: first above-mentioned raw materials is placed on natural seasoning place, when gas is done to moisture content 30%, send into dry kiln and carry out force drying, the humidity controlled in dry kiln is 60% ~ 70%, time is 6 ~ 8 days, and controlling the temperature of first day is 55 DEG C ~ 60 DEG C, and the programming rate of 8 DEG C of keeping heating up every day, until temperature reaches 100 DEG C, moisture content is made to be reduced to 7% ~ 9%;
S3, to roll: the bamboo wood after step (2) is gone green grass or young crops, timber peeling, through cal rolling well-thought-out plan matter and wooden blank;
S4, again drying: the bamboo matter after step (3) cal rolling and wooden blank are put into conditioning room, control temperature is 35 DEG C ~ 45 DEG C, humidity is 60% ~ 70%, make moisture content be adjusted to 8% ~ 10%, then bamboo matter blank, wooden blank are carried out to applying glue, hot pressing, cooled to obtain bamboo wood board;
S5, health: by bamboo wood board health 6 ~ 9 days;
S6, painting flame retardant paint: at bamboo wood board surface coating flame retardant paint, this flame retardant paint is made up of the raw material of following weight portion: pure-acrylic emulsion 5 parts, fire retardant 0.5 part, bamboo carbon powder 5 parts, photocatalyst 5 parts, mould inhibitor 0.3 part, the swelling acrylic thickener of alkali 1.2 parts, linear alkyl arylsulfonates 2.3 parts, 4 parts, phenolic resins, rosin 1 part, ethylene glycol 2 parts, sodium metasilicate 3 parts, titanium dioxide 4 parts.
Embodiment 4:
A kind of anti-flaming bamboo wood plank process for making, comprises the following steps:
S1, to select materials: bamboo wood can select the leftover pieces after mao bamboon, assorted bamboo, small-bore bamboo or bamboo processing, and timber can select willow, willow or the timber leftover pieces after processing;
S2, drying: first above-mentioned raw materials is placed on natural seasoning place, when gas is done to moisture content 30%, send into dry kiln and carry out force drying, the humidity controlled in dry kiln is 60% ~ 70%, time is 6 ~ 8 days, and controlling the temperature of first day is 55 DEG C ~ 60 DEG C, and the programming rate of 8 DEG C of keeping heating up every day, until temperature reaches 100 DEG C, moisture content is made to be reduced to 7% ~ 9%;
S3, to roll: the bamboo wood after step (2) is gone green grass or young crops, timber peeling, through cal rolling well-thought-out plan matter and wooden blank;
S4, again drying: the bamboo matter after step (3) cal rolling and wooden blank are put into conditioning room, control temperature is 35 DEG C ~ 45 DEG C, humidity is 60% ~ 70%, make moisture content be adjusted to 8% ~ 10%, then bamboo matter blank, wooden blank are carried out to applying glue, hot pressing, cooled to obtain bamboo wood board;
S5, health: by bamboo wood board health 6 ~ 9 days;
S6, painting flame retardant paint: at bamboo wood board surface coating flame retardant paint, this flame retardant paint is made up of the raw material of following weight portion: pure-acrylic emulsion 10 parts, fire retardant 1.5 parts, bamboo carbon powder 8 parts, photocatalyst 5 parts, mould inhibitor 0.5 part, the swelling acrylic thickener of alkali 1.9 parts, linear alkyl arylsulfonates 3.3 parts, 7 parts, phenolic resins, rosin 2 parts, ethylene glycol 3 parts, sodium metasilicate 5 parts, titanium dioxide 7 parts.
It should be noted that, in this article, the such as relational terms of first and second grades and so on is only used for an entity or operation to separate with another entity or operating space, and not necessarily requires or imply the relation that there is any this reality between these entities or operation or sequentially.And, term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability, thus make to comprise the process of a series of key element, method, article or equipment and not only comprise those key elements, but also comprise other key elements clearly do not listed, or also comprise by the intrinsic key element of this process, method, article or equipment.When not more restrictions, the key element limited by statement " comprising ... ", and be not precluded within process, method, article or the equipment comprising described key element and also there is other identical element.
Above embodiment is only in order to illustrate technical scheme of the present invention, be not intended to limit, although with reference to previous embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (8)
1. an anti-flaming bamboo wood plank process for making, is characterized in that, it comprises the following steps:
(1) select materials: bamboo wood can select the leftover pieces after mao bamboon, assorted bamboo, small-bore bamboo or bamboo processing, and timber can select willow, willow or the timber leftover pieces after processing;
(2) dry: first above-mentioned raw materials to be placed on natural seasoning place, when gas is done to moisture content 30%, send into dry kiln and carry out force drying, the humidity controlled in dry kiln is 60% ~ 70%, time is 6 ~ 8 days, and controlling the temperature of first day is 55 DEG C ~ 60 DEG C, and the programming rate of 8 DEG C of keeping heating up every day, until temperature reaches 100 DEG C, moisture content is made to be reduced to 7% ~ 9%;
(3) roll: the bamboo wood after step (2) is gone green grass or young crops, timber peeling, through cal rolling well-thought-out plan matter and wooden blank;
(4) again dry: the bamboo matter after step (3) cal rolling and wooden blank are put into conditioning room, control temperature is 35 DEG C ~ 45 DEG C, humidity is 60% ~ 70%, make moisture content be adjusted to 8% ~ 10%, then bamboo matter blank, wooden blank are carried out to applying glue, hot pressing, cooled to obtain bamboo wood board;
(5) health: by bamboo wood board health 6 ~ 9 days;
(6) flame retardant paint is coated with: at bamboo wood board surface coating flame retardant paint.
2. anti-flaming bamboo wood plank process for making according to claim 1, is characterized in that, the adhesive that the Process of Applying Glue of described step (4) adopts is waterproof glue, and this waterproof glue selects modified phenolic or soluble polyurethane.
3. anti-flaming bamboo wood plank process for making according to claim 1, is characterized in that, step (5) described health is by bamboo wood board health 7 ~ 8 days.
4. anti-flaming bamboo wood plank process for making according to claim 1, is characterized in that, the hot pressing of described step (4) is:
1. pre-pressing stage: by heating plate and material surface contact, maintenance pressure is 1.2mpa ~ 1.6mpa, and temperature is 90 DEG C ~ 100 DEG C, and the time is 3min ~ 4min;
2. packing stage: intensified pressure, make pressure be 3.3mpa ~ 4.5mpa, temperature is increased to 120 DEG C ~ 140 DEG C, and the time is 5min ~ 10min;
3. shape the stage: reduce pressure, make pressure be 1.5mpa ~ 2mpa, temperature is 80 DEG C ~ 100 DEG C, and the time is 2min ~ 6min.
5. anti-flaming bamboo wood plank process for making according to claim 1, it is characterized in that, the constituent of the flame retardant paint of described step (6) is: the swelling acrylic thickener of pure-acrylic emulsion, fire retardant, bamboo carbon powder, photocatalyst, mould inhibitor, alkali, linear alkyl arylsulfonates, phenolic resins, rosin, ethylene glycol, sodium metasilicate, titanium dioxide.
6. anti-flaming bamboo wood plank process for making according to claim 5, step (6) described flame retardant paint, it is characterized in that, this flame retardant paint is made up of the raw material of following weight portion: pure-acrylic emulsion 5-10 part, fire retardant 0.5-1.5 part, bamboo carbon powder 5-8 part, photocatalyst 3-5 part, mould inhibitor 0.3-0.5 part, the swelling acrylic thickener 1.2-1.9 part of alkali, linear alkyl arylsulfonates 2.3-3.3 part, phenolic resins 4-7 part, rosin 1-2 part, ethylene glycol 2-3 part, sodium metasilicate 3-5 part, titanium dioxide 4-7 part.
7. anti-flaming bamboo wood plank process for making according to claim 5, step (6) described flame retardant paint, it is characterized in that, this flame retardant paint is made up of the raw material of following weight portion: pure-acrylic emulsion 8 parts, fire retardant 1 part, bamboo carbon powder 6 parts, photocatalyst 4 parts, mould inhibitor 0.4 part, the swelling acrylic thickener of alkali 1.6 parts, linear alkyl arylsulfonates 2.8 parts, 5 parts, phenolic resins, rosin 1 part, ethylene glycol 2 parts, sodium metasilicate 4 parts, titanium dioxide 5 parts.
8. anti-flaming bamboo wood plank process for making according to claim 1, it is characterized in that, bamboo wood board is composited by three layers, and upper and lower superficial layer is bamboo matter base layer, and sandwich layer is wooden base layer.
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CN106003349A (en) * | 2016-07-14 | 2016-10-12 | 武侯区华聚家私经营部 | Manufacturing process for flame retardant furniture plank |
CN106182311A (en) * | 2016-07-14 | 2016-12-07 | 武侯区华聚家私经营部 | A kind of furniture colored drawing plank processing technology |
CN106476110A (en) * | 2016-11-24 | 2017-03-08 | 乐山市金口河区森宝野生植物开发有限公司 | A kind of Rhizoma Gastrodiae wine fermentation anti-flaming bamboo base high density composite sheet material preparation method |
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