CN105458605B - Rod member for grid docks length automaton - Google Patents
Rod member for grid docks length automaton Download PDFInfo
- Publication number
- CN105458605B CN105458605B CN201610002717.9A CN201610002717A CN105458605B CN 105458605 B CN105458605 B CN 105458605B CN 201610002717 A CN201610002717 A CN 201610002717A CN 105458605 B CN105458605 B CN 105458605B
- Authority
- CN
- China
- Prior art keywords
- length
- rod member
- grid
- detent mechanism
- control system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000000694 effects Effects 0.000 claims abstract description 10
- 238000003032 molecular docking Methods 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000002789 length control Methods 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005662 electromechanics Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/24—Frameworks
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Position Or Direction (AREA)
Abstract
A kind of rod member for grid docks length automaton, and mainly detent mechanism numerical control system is electrically connected by cable with detent mechanism.According to the length dimension of rod member for grid, pulse is launched to step actuator by detent mechanism numerical control system controller, the stepper motor rotation of step actuator driving detent mechanism, and drive the activity orientation component of detent mechanism to be translated along guide rail, rod member for grid length, which reaches, to be accurately positioned, and realizes automatically controlling for rod member for grid docking length.Make rod member for grid error in length control ± 0.3mm in, the error in length value reduces 3 times than the error amount of national Specification, and the overall accumulated error of rack can also reduce 3 times simultaneously, this can be highly beneficial for the longer and complex-shaped rack of its length.Due to realizing automatically controlling for rod member for grid docking length, and it is simple in construction, easy to operate, it can save for 30% non-cutting time in operation, production efficiency can be effectively improved.
Description
Technical field
Length control device is docked the present invention relates to a kind of rod member, particularly rod member for grid docking length automatically controls dress
Put, it is applied to grid structure bar and docks automatically controlling for length.
Background technology
The safety and stability of grid structure, is heavily dependent on the quality of rack component, wherein rod member for grid
Quality be an important link in grid structure again.How to ensure rod member welding quality and welding after length theory by mistake
In the scope of difference, crucial factor, further has influence on the security and durability of grid structure in being produced as rack.Mesh
Before, most domestic rack manufacturing enterprise is positioned by easy frock, and frock is adjusted according to rod length size,
Rod member butting tooling Adjustment precision depends entirely on the measurement accuracy of box chi, and two location-plate fastening bolts tighten journey
Degree, if running into special-shaped reticulated shell, the dimensions of rod member is more, and the length difference of every kind of rod member only has 2mm sometimes, if by
Former this extensive positioning method of butt-joint process is it is difficult to ensure that the accuracy of rod length, causes rod length overproof and unqualified
The appearance of product, eventually affects the security and durability of product quality and grid structure.In addition, the original butt-joint process pair of rod member
Release and the bolt of screwed in place plate that each size adjusting of rod member will be repeatedly, make operating personnel labor intensity increase and
Production non-cutting time is longer, low production efficiency.
The content of the invention
Length automaton is docked it is an object of the invention to provide a kind of rod member for grid, it can overcome existing skill
The deficiency of art, length is automatically controlled when rod member for grid docking can be achieved, the effective joint quality for improving rod member for grid and life
Efficiency is produced, so as to improve the overall dimensional accuracy of rack installation.
Its solution is：Rod member for grid docks length automaton by detent mechanism numerical control system and positioning
Mechanism two parts are constituted.Control panel is provided with switch board casing, in origin length input window is distributed with control panel
Mouth, weld length input window, equipment origin button, forward key, Reverse keys, feeding button, and in switch board casing
The step actuator for being provided with controller and being electrically connected with the controller, constitutes detent mechanism numerical control system.The detent mechanism
Numerical control system is electrically connected by cable with the stepper motor of detent mechanism.By the control of detent mechanism numerical control system
Device launches pulse to step actuator, and the stepper motor rotation of step actuator driving detent mechanism forces the work of detent mechanism
Dynamic align member translation, is finally reached being accurately positioned for rod member for grid length, the automatic control of length when realizing rod member for grid docking
System.
Stepper motor and stationary positioned plate that the detent mechanism is connected by frame and thereon, the rolling being connected with stepper motor
Ballscrew, the activity orientation component being movably connected on ball-screw is constituted.
The activity orientation component is by movable positioning plate, and it is connected in frame by the way that connected mobile base is same
Guide rail is flexibly connected, and mobile base is flexibly connected further through connecting plate and nut and constituted with ball-screw.
The present invention uses above-mentioned technical proposal, and according to the length dimension of rod member for grid, pulse is launched to step by controller
Enter driver, the rotation of step actuator Driving Stepping Motor, and drive activity orientation component to be translated along the guide rail in frame, finally
Being accurately positioned for rod member for grid length is reached, length automatically controls when realizing rod member for grid docking.Due to rod member for grid length
Registration, the error in length of rod member for grid is controlled within ± 0.3mm, the error in length value of the rod member for grid is than country
Error amount as defined in standard reduces 3 times, so, the overall accumulated error of rack can also reduce 3 times simultaneously, and this is for its length
Longer and complex-shaped rack can be highly beneficial.Because length is automatically controlled when realizing rod member for grid docking, and structure letter
It is single, easy to operate, it can save for 30% non-cutting time in operation, production efficiency can be effectively improved.
Brief description of the drawings
Fig. 1 is the structural representation that rod member for grid docks length automaton.
Fig. 2 is detent mechanism numerical control system schematic diagram in Fig. 1.
Embodiment
The embodiment of the present invention is described in detail below in conjunction with the accompanying drawings.
Fig. 1 is into Fig. 2, and rod member for grid docks length automaton by detent mechanism numerical control system and localization machine
Structure two parts are constituted.Control panel 18 is provided with switch board casing 17, it is defeated in origin length is distributed with control panel 18
Enter window 1, weld length input window 2, equipment origin button 3, forward key 4, Reverse keys 5, feeding button 6, and in control
Controller 19, and the first step actuator 20 electrically connected with controller 19 and the second stepper drive are provided with cabinet casing 17 processed
Device 21, constitutes detent mechanism numerical control system.The detent mechanism is by frame 14 and the stepping connected thereon electromechanics 11 and admittedly
Determine location-plate 7, the ball-screw 15 being connected with stepper motor 11 is movably connected in the activity orientation component structure on ball-screw 15
Into.And activity orientation component is by movable positioning plate 8, the movable positioning plate 8 is by connected mobile base 9 with being connected to machine
Guide rail 16 on frame 14 is slidably connected, and mobile base 9 is fixedly connected further through connecting plate 10 with nut 13, nut 13 and ball wire
Thick stick 15 is threadedly coupled and constituted.The detent mechanism numerical control system passes through cable 12 and the stepper motor 11 of detent mechanism
Electrical connection.Launch pulse by the controller 19 of detent mechanism numerical control system to drive to the first step actuator 20 and the second stepping
Dynamic device 21, and drive the stepper motor 11 of detent mechanism to rotate, force the activity orientation component of detent mechanism to be translated along guide rail 16,
Reach rod member for grid docking length to be accurately positioned, length automatically controls when realizing rod member for grid docking.
During work, the value of rod length by the gross to be processed is averaged as origin length first, this length is inputted
Into origin length window 1, it is origin length to adjust the distance between movable positioning plate 8 and stationary positioned plate 7 by origin button,
Now, the first step actuator 20 and the second step actuator 21 are given in the transmitting of controller 19 pulse and Driving Stepping Motor 11 revolves
Turn, stepper motor 11 drives ball-screw 15 to rotate, ball-screw 15 drives movable positioning plate 8 by nut 13 and connecting plate 10
Longitudinally move to the origin extension position of rod member for grid.Then the welding of rod member for grid is inputted in weld length input window 2 again
Length, if this length is more than origin length, by Reverse keys 5, if this length is less than origin length, is pressed by advance
Key 4, according still further to the above method, you can realize being accurately positioned for rod member for grid length.If rod size scope is larger, it will can consolidate
Determine location-plate 7 and required suitable distance is moved to along frame 14, then origin position is adjusted to by detent mechanism numerical control system
Put, repeat above-mentioned operation.It is fine setting button to feed button, such as needs trim lengths, can be finely tuned with this key.
Claims (1)
1. a kind of rod member for grid docks length automaton, it is characterised in that in switch board casing（17）On be provided with control
Panel processed（18）, in control panel（18）On origin length input window is distributed with（1）, weld length input window（2）, equipment
Origin button（3）, forward key（4）, Reverse keys（5）, feeding button（6）, and in switch board casing（17）Inside it is provided with control
Device processed（19）And and controller（19）The step actuator of electrical connection（20 and 21）, detent mechanism numerical control system is constituted, should
Detent mechanism numerical control system passes through cable（12）With the stepper motor of detent mechanism（11）Electrical connection, by detent mechanism number
The controller of word control system（19）Launch pulse to step actuator（20 and 21）, step actuator（20 and 21）Driving positioning
The stepper motor of mechanism（11）Rotation, forces the activity orientation component of detent mechanism to translate, rod member for grid length is accurately positioned,
Length automatically controls when realizing rod member for grid docking；
The detent mechanism is by frame（14）And the stepper motor connected thereon（11）With stationary positioned plate（7）, with stepper motor
（11）The ball-screw of connection（15）, it is movably connected in ball-screw（15）On activity orientation component constitute；
The activity orientation component is by movable positioning plate（8）, it passes through connected mobile base（9）It is same to be connected to frame
（14）On guide rail（16）It is flexibly connected, mobile base（9）Further through connecting plate（10）And nut（13）With ball-screw（15）
It is flexibly connected and constitutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610002717.9A CN105458605B (en) | 2016-01-06 | 2016-01-06 | Rod member for grid docks length automaton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610002717.9A CN105458605B (en) | 2016-01-06 | 2016-01-06 | Rod member for grid docks length automaton |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105458605A CN105458605A (en) | 2016-04-06 |
| CN105458605B true CN105458605B (en) | 2017-08-29 |
Family
ID=55596997
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610002717.9A Active CN105458605B (en) | 2016-01-06 | 2016-01-06 | Rod member for grid docks length automaton |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105458605B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112894184B (en) * | 2020-12-28 | 2022-04-15 | 华能山东发电有限公司众泰电厂 | Automatic control device for butt joint length of net rack rod pieces |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5450327A (en) * | 1991-10-15 | 1995-09-12 | Tomassetti; John F. | System for adjusting the back gauge of a flat stock material working apparatus |
| US6070106A (en) * | 1996-04-16 | 2000-05-30 | Hall; Warren Grimes | Tool carriage driver and positioning system |
| CN2757986Y (en) * | 2004-12-15 | 2006-02-15 | 中国科学院沈阳计算技术研究所有限公司 | Digital control device for automatic scaling of shearing machine |
| CN105068517B (en) * | 2015-07-24 | 2018-03-27 | 博锋智能科技（大连）有限公司 | Portable automatic cable sender device people |
| CN105173814B (en) * | 2015-08-14 | 2017-04-26 | 中国科学院重庆绿色智能技术研究院 | Conveying, width-adjusting and clamping device for printed circuit boards (PCB) of chip mounter |
| CN205325087U (en) * | 2016-01-06 | 2016-06-22 | 河南天元网架股份有限公司 | Rack member butt joint length automatic control device |
-
2016
- 2016-01-06 CN CN201610002717.9A patent/CN105458605B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN105458605A (en) | 2016-04-06 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 475003 Jinming Avenue in Kaifeng City, Henan Province, South Section Patentee after: HENAN TIANYUAN EQUIPMENT ENGINEERING CO.,LTD. Address before: 475003 Henan Tianyuan space truss Limited by Share Ltd, south of Jinming Road, Kaifeng City, Henan Province Patentee before: HENAN TIANYUAN SPACE-FRAME CO.,LTD. |
|
| CP03 | Change of name, title or address | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Automatic control device for docking length of truss members Granted publication date: 20170829 Pledgee: China Construction Bank Kaifeng branch Pledgor: HENAN TIANYUAN EQUIPMENT ENGINEERING CO.,LTD. Registration number: Y2024980026282 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |