CN105458537B - Digital control flame plasma cutting machine - Google Patents
Digital control flame plasma cutting machine Download PDFInfo
- Publication number
- CN105458537B CN105458537B CN201510989930.9A CN201510989930A CN105458537B CN 105458537 B CN105458537 B CN 105458537B CN 201510989930 A CN201510989930 A CN 201510989930A CN 105458537 B CN105458537 B CN 105458537B
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- CN
- China
- Prior art keywords
- article putting
- putting groove
- longitudinal direction
- rail
- digital control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K28/00—Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
- B23K28/02—Combined welding or cutting procedures or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Arc Welding In General (AREA)
Abstract
The present invention relates to a kind of digital control flame plasma cutting machines, including the secondary guide rail of longitudinal rail and longitudinal direction for being set on both sides, main basal base and secondary pedestal are set respectively on the secondary guide rail of longitudinal rail and longitudinal direction, by main basal base and the crossbeam of secondary base supports, plasma cut mechanism is installed on crossbeam, it is the article putting groove of storing water between the secondary guide rail of longitudinal rail and longitudinal direction, the water inlet connection water-cooled body of article putting groove, water outlet connects automatic outletting valve, water-cooled body is all connected with digital control system with automatic outletting valve, several partition boards are clamped by fixing groove in article putting groove, there are gaps for the two side of partition board and article putting groove, it can the entire operation area of rapid Cover the invention enables cooling water, and by setting sensor in article putting groove, signal is timely transmitted to digital control system to reach equipment auto-control.
Description
Technical field
The present invention relates to cutting technique field, specifically a kind of digital control flame plasma cutting machine.
Background technology
Plasma cut is metal local melting or the evaporation for making workpiece incision using the heat of high-temperature plasma electric arc,
And molten metal is excluded to form a kind of processing method of notch, and combining with digital control can be realized by means of the momentum of high speed plasma
The cutting of arbitrary shape.
Different working gas can be coordinated in plasma cut, the gold cut is difficult to cut various oxygen cuttings
Belong to, especially to non-ferrous metals such as stainless steel, aluminium, copper, titaniums, the effect of plasma cut is more preferable;In the little metal of cutting thickness
When, plasma cutting speeds are fast, and cut surface is bright and clean, thermal deformation is small, almost without heat affected area.The mistake of flame plasma cutting
Journey is to be burnt by the jet flow of one pure oxygen in the surface ignition of workpiece, and heating flame is by the way that the starting point of bow and arrow to be cut is heated
To firing temperature, to start this process.Due to the raising of heat during this, burning is promptly in the workpiece relaying adjoined
Continuous, the cutting torch moved is cut into a section, and has molten metal melt to spray and cut towards surrounding in cutting process
If the object cut cannot cool down in time, the precision of cutting can be influenced.And the state of cooling in the market can not up to monitor in real time, because
This influences operation process.
Invention content
The present invention provides a kind of digital control flame plasma cutting machines, fast automatic can pass in and out cooling water and make cooling water fast
The precision of cutting is improved in speed covering cutting object operation area, prevents the clast of high temperature from splashing human body of burning.
The present invention is achieved by the following technical solutions:A kind of digital control flame plasma cutting machine, including being set on both sides
The secondary guide rail of longitudinal rail and longitudinal direction, main basal base is set on the longitudinal rail, and setting is by main basal base on the secondary guide rail in longitudinal direction
The secondary pedestal of driving by main basal base and the crossbeam of secondary base supports, is installed on gas-operated case on the crossbeam, laterally driven
System, cross slide way, plasma cut mechanism, plasma cut mechanism are slided by cross slide way on crossbeam, the longitudinal direction
It is the article putting groove of storing water between the secondary guide rail of guide rail and longitudinal direction, the article putting groove is connected with water-cooled body, the water chiller
The two of the water inlet of the outlet conduit connection article putting groove of structure, the interior several partition boards of installation of the article putting groove, the partition board and article putting groove
For side wall there are gap, the article putting groove is equipped with water outlet, and the secondary guide rail of the longitudinal rail and longitudinal direction is fixed on ground by pedestal
On, digital control system is fixed by fixing axle on the pair pedestal, the digital control system has been provided opposite to operations chair, the operation
Chair is fixed on secondary pedestal.
Several partition boards of installation, by membrane support workpiece, there is certain sky in the article putting groove between partition board and article putting groove
Gap, cross-ventilation can take away the heat during workpiece operation, workpiece are quickly cooled down.
The two side of the partition board and article putting groove is there are gap, and water-cooled body is by the water inlet of article putting groove by cooling water
Article putting groove is constantly inputted, cooling water is quickly conveyed by the gap of partition board and article putting groove two side to entire article putting groove, until
Full of entire article putting groove, cutting workpiece is cooled down.
Further, along longitudinal direction with laterally welding several fixing grooves in the article putting groove, the partition board, which is connected to, to be in
In several fixing grooves on same straight line, there are gaps for the trench bottom of the fixing groove and the bottom surface of article putting groove.Partition board is connected to
It is easy to install quick detachable using this kind of removably in fixing groove, according to the quantity and weight of workpiece, select it is a certain number of every
Plate is mounted in fixing groove, can both adjust the position of partition board at any time, and by carrying out rational Distribution utilization to partition board, prevent every
Plate is immersed in corrosion in cooling water for a long time.
There are gaps for the trench bottom of fixing groove and the bottom surface of article putting groove, pass through conducive to cooling water, and maximum speed covering is entire
Article putting groove.
Further, the height of the partition board is less than the height of the side wall of article putting groove.Workpiece is placed on partition board and is carried out
Cutting, the clast of high temperature is towards splashes when the side wall of article putting groove can stop cutting.
Further, the water-cooled body electrical connection digital control system, the water-cooled body include automatic water outlet device,
Mounting temperature sensor in the article putting groove, the automatic water outlet device are electrically connected digital control system with temperature sensor.
The automatic water outlet device connection digital control system of temperature sensor, water-cooled body, temperature sensor in real time put by monitoring
Temperature in object slot, the temperature generated in cutting process is excessively high, and temperature sensor is by this signal transmission to digital control system, numerical control system
System control automatic water outlet device water outlet, cooling water rapidly enter article putting groove, the heat that cooling cutting process generates.
Further, the water outlet of the article putting groove is connected with automatic outletting valve, and the automatic outletting valve is by digital control system
Control opens and closes, and water level sensor is equipped in the article putting groove, and the water level sensor is electrically connected digital control system.
Water level sensor, automatic outletting valve connection digital control system, water level sensor monitor the cooling water water level in article putting groove
Line, when water level line is higher than preset value, then water level sensor transmits a signal to digital control system, and digital control system opens automatic outletting valve
It discharges water, water level line is made to reach preset value, digital control system closes automatic outletting valve.
Further, the bottom surface of the main basal base is connect with longitudinal rail by sliding block, the lateral wall of the longitudinal rail
Rack is set, the gear being meshed with rack is equipped in the main basal base, bottom surface and the secondary guide rail in longitudinal direction of the pair pedestal pass through
Sliding block connects, the lateral wall setting rack of the secondary guide rail in longitudinal direction, and the gear being meshed with rack is equipped in the pair pedestal.
The lateral wall setting rack of the longitudinal rail and longitudinal direction pair guide rail, it is corresponding, divide in main basal base and secondary pedestal
The gear that She You not be meshed with rack.Guide rail operation drives major and minor pedestal movement, and the workpiece in article putting groove is cut,
It is combined by rack and pinion, the movement of major and minor pedestal is steady and easily positioning, prevents from vibrating in all standing excessive, causes cutting accurate
Degree declines.
Further, the end of the secondary guide rail of the longitudinal rail and longitudinal direction is equipped with baffle, and the two bottom sides of baffle, which are equipped with, to be connected
Fishplate bar, connecting plate are bolted on two guide rails, and damping rubber block is fixed on the top of the baffle.Major and minor pedestal movement
During to guide rail end, rubber buffer and baffle prevent from it from not shutting down in time moving outward again.
Further, the main basal base installs mote knife with longitudinal rail junction, and the knife face of the mote knife is close to indulge
Direction guiding rail, the pair pedestal and the secondary rail attachment point installation mote knife in longitudinal direction, the knife face of the mote knife are close to the secondary guide rail in longitudinal direction.
The exposed accumulation dust easy outside of guide rail, dust are caught in major-minor pedestal, and the movement of major-minor pedestal can be caused to be obstructed, therefore in two bases
Seat sets mote knife with rail attachment point, and in pedestal movement, the dust on guide rail, the movement of niche seat are first eliminated by mote knife.
This invention takes above-mentioned corrective measure progress, and advantage is notable:The cooling water of the present invention can rapid Cover
Entire operation area, and by setting sensor in article putting groove, it is automatic to reach equipment that signal is timely transmitted to digital control system
Regulation and control, furthermore by setting gear combination on guide rail so that two pedestals are more steady on the move, are conducive to cutting operation.
Description of the drawings
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structure diagram of guide rail end of the present invention;
Fig. 3 is the schematic diagram that partition board of the present invention is connect with fixing groove;
Fig. 4 is main basal base and the partial schematic diagram of longitudinal rail junction.
1 is pedestal in figure, and 2 be longitudinal rail, and 3 be main basal base, and 4 be crossbeam, and 5 be plasma mechanism, and 6 be cross slide way, 7
It is secondary pedestal, 8 be article putting groove, and 9 be partition board, and 10 be baffle, and 11 be damping rubber block, and 12 be connecting plate, and 13 be fixing groove, and 14 are
Rack, 15 be mote knife.
Specific embodiment
Below against attached drawing, the present invention is further illustrated in conjunction with the embodiments:
With reference to shown in Fig. 1-Fig. 4, a kind of digital control flame plasma cutting machine, including being set on the longitudinal rail 2 of both sides and indulging
To secondary guide rail, the secondary guide rail of longitudinal rail 2 and longitudinal direction is fixed on the ground by pedestal 1, and main basal base 3 is set on longitudinal rail 2, is indulged
The secondary pedestal 7 driven by main basal base 3 is set on secondary guide rail, and the crossbeam 4 supported by main basal base 3 with secondary pedestal 7 is installed on crossbeam
Gas-operated case, laterally driven system on 4, cross slide way 6, plasma cut mechanism 5, plasma cut mechanism 5 pass through horizontal stroke
Direction guiding rail 6 slides on crossbeam 4, can place the article putting groove 8 of workpiece between the secondary guide rail of longitudinal rail 2 and longitudinal direction for storing water, should
The water inlet connection one of article putting groove 8 includes the water-cooled body of automatic water outlet device, and the water outlet of article putting groove 8 is connected with to be gone out automatically
Water valve, automatic water outlet device, automatic outletting valve are electrically connected digital control system, mounting temperature sensor and water are gone back in article putting groove 8
Level sensor, temperature sensor, water level sensor electrical connection digital control system, fixes digital control system on secondary pedestal 7 by fixing axle,
The digital control system has been provided opposite to operations chair, and the operations chair is fixed on secondary pedestal 7.
Along longitudinal direction with laterally welding several fixing grooves 13 and several partition boards 9 in article putting groove 8, partition board 9, which is connected to, to be in
In several fixing grooves 13 on same straight line, the trench bottom of fixing groove 13 and the bottom surface of article putting groove 8 are there are gap, and partition board 9
Highly less than the height of the side wall of article putting groove 8, and there are gaps for the two side of partition board 9 and article putting groove 8.
The bottom surface of main basal base 3 is connect with longitudinal rail 2 by sliding block, the lateral wall setting rack 14 of longitudinal rail 2, main base
The gear being meshed with rack 14 is equipped in seat 3, similarly, the bottom surface of secondary pedestal 7 is connect with the secondary guide rail in longitudinal direction by sliding block, longitudinal direction
The lateral wall setting rack 14 of secondary guide rail, secondary pedestal 7 is interior to be equipped with the gear being meshed with rack 14.
The end of the secondary guide rail of longitudinal rail 2 and longitudinal direction is equipped with baffle 10, and the two bottom sides of baffle 10 are equipped with connecting plate 12, even
Fishplate bar 12 is bolted on two guide rails, and damping rubber block 11 is fixed on the top of baffle 10.
Main basal base 3 installs mote knife 15 with 2 junction of longitudinal rail, and the knife face of the mote knife 15 is close to longitudinal rail 2,
The pair pedestal 7 and the secondary rail attachment point installation mote knife 15 in longitudinal direction, the knife face of the mote knife 15 are close to the secondary guide rail in longitudinal direction.
Listed above is only specific embodiments of the present invention, it is clear that the present invention is not limited to above example, this field
All deformations that those of ordinary skill directly can export or associate from present disclosure should all belong to the guarantor of the present invention
Protect range.
Claims (1)
1. a kind of digital control flame plasma cutting machine, including the secondary guide rail of longitudinal rail and longitudinal direction for being set on both sides, the longitudinal direction is led
Main basal base on rail is set, the secondary pedestal driven by main basal base is set on the secondary guide rail in longitudinal direction, by main basal base and secondary base supports
Crossbeam, be installed on gas-operated case on the crossbeam, laterally driven system, cross slide way, plasma cut mechanism, it is special
Sign is, is the article putting groove of storing water between the secondary guide rail of the longitudinal rail and longitudinal direction, and the article putting groove connects water-cooled body,
The water inlet of the outlet conduit connection article putting groove of the water-cooled body, the interior several partition boards of installation of the article putting groove, the partition board
There are gap, the article putting groove is equipped with water outlet for two side with article putting groove, and the secondary guide rail of the longitudinal rail and longitudinal direction passes through bottom
Seat fixes on the ground, and digital control system is fixed by fixing axle on the pair pedestal, and the digital control system has been provided opposite to behaviour
Make chair, the operations chair is fixed on secondary pedestal, along longitudinal direction with laterally welding several fixing grooves in the article putting groove, it is described every
Board is connected in several fixing grooves on same straight line, the trench bottom of the fixing groove and the bottom surface of article putting groove there are
Gap, the height of the partition board are less than the height of the side wall of article putting groove, and the water-cooled body is electrically connected digital control system, the water cooling
But mechanism includes automatic water outlet device, mounting temperature sensor, the automatic water outlet device and temperature sensing in the article putting groove
Device is electrically connected digital control system, and the water outlet of the article putting groove is connected with automatic outletting valve, and the automatic outletting valve is by digital control system
Control opens and closes, and water level sensor is equipped in the article putting groove, and the water level sensor is electrically connected digital control system, the main basal base
Bottom surface connect with longitudinal rail by sliding block, the lateral wall of longitudinal rail setting rack, be equipped in the main basal base with
The gear that rack is meshed, the bottom surface of the secondary pedestal are connect with the secondary guide rail in longitudinal direction by sliding block, outside the secondary guide rail in longitudinal direction
Side wall sets rack, and the gear being meshed with rack, the end of the secondary guide rail of the longitudinal rail and longitudinal direction are equipped in the pair pedestal
End is equipped with baffle, and the two bottom sides of baffle are equipped with connecting plate, and connecting plate is bolted on two guide rails, the baffle it is upper
Damping rubber block is fixed in portion, and the main basal base installs mote knife with longitudinal rail junction, and the knife face of the mote knife is close to indulge
Direction guiding rail, the pair pedestal and the secondary rail attachment point installation mote knife in longitudinal direction, the knife face of the mote knife are close to the secondary guide rail in longitudinal direction.
Priority Applications (1)
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CN201510989930.9A CN105458537B (en) | 2015-12-28 | 2015-12-28 | Digital control flame plasma cutting machine |
Applications Claiming Priority (1)
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CN201510989930.9A CN105458537B (en) | 2015-12-28 | 2015-12-28 | Digital control flame plasma cutting machine |
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CN105458537A CN105458537A (en) | 2016-04-06 |
CN105458537B true CN105458537B (en) | 2018-06-12 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105817779A (en) * | 2016-04-22 | 2016-08-03 | 太仓市东晖机械厂 | Numerical control plasma flame panel cutting machine |
CN109175638A (en) * | 2018-10-17 | 2019-01-11 | 吴忠市黄河电焊机有限公司 | The dual-purpose numerical control cutting machine of plasma torch |
CN110919132B (en) * | 2019-12-31 | 2022-03-15 | 无锡桥联焊割成套设备有限公司 | Numerical control plasma flame cutting machine |
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US3792846A (en) * | 1972-07-17 | 1974-02-19 | Int Harvester Co | Self-cleaning water cooled burning table |
CN201711810U (en) * | 2010-04-17 | 2011-01-19 | 安徽益友家用机床有限公司 | Dustproof device for machine tool plane guide rail |
CN201862909U (en) * | 2010-11-19 | 2011-06-15 | 司云兰 | Cutting gun anti-collision bridge type numerical control double-driving cutting machine |
CN102240847A (en) * | 2011-03-30 | 2011-11-16 | 无锡华联精工机械有限公司 | High-speed transmission part for movement body of laser cutting machine |
CN202498301U (en) * | 2012-03-20 | 2012-10-24 | 厦门中兰通电梯工业有限责任公司 | Water tank device of plasma flame cutting machine |
CN104117736B (en) * | 2014-07-30 | 2016-09-28 | 中国长江航运集团江东船厂 | Tank cutter sweep |
CN104874906A (en) * | 2015-04-30 | 2015-09-02 | 武汉薪火智能切割机器有限公司 | Mist cutting platform |
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Denomination of invention: CNC flame plasma cutting machine Effective date of registration: 20211018 Granted publication date: 20180612 Pledgee: Agricultural Bank of China Limited by Share Ltd. Anji branch Pledgor: ZHEJIANG ANJI CHANGHONG CHAIN MANUFACTURING Co.,Ltd. Registration number: Y2021330001927 |
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