CN105458477B - Cathode steel bar welding equipment for electrolytic aluminium factory - Google Patents

Cathode steel bar welding equipment for electrolytic aluminium factory Download PDF

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Publication number
CN105458477B
CN105458477B CN201510923523.8A CN201510923523A CN105458477B CN 105458477 B CN105458477 B CN 105458477B CN 201510923523 A CN201510923523 A CN 201510923523A CN 105458477 B CN105458477 B CN 105458477B
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China
Prior art keywords
welding
steel bar
cathode steel
wire
car body
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CN201510923523.8A
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Chinese (zh)
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CN105458477A (en
Inventor
王旭东
曹国法
冯晓强
白庆国
曹志伟
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Zhengzhou Jingwei Technology Industrial Co ltd
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ZHENGZHOU JINGWEI TECHNOLOGY INDUSTRY Co Ltd
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Publication of CN105458477A publication Critical patent/CN105458477A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • B23K9/124Circuits or methods for feeding welding wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • B23K9/133Means for feeding electrodes, e.g. drums, rolls, motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention discloses a kind of cathode steel bar welding equipment for electrolytic aluminium factory, including welding machine dolly and welding machine electric power, welding machine dolly includes car body, and switch board, mobile device and head on car body;Head includes wire feeding motor, coordinates the wig-wag and consumable nozzle holder installed, and the consumable nozzle being installed on consumable nozzle holder with wire feeding motor;Wire reel fixed mount is provided with the top of car body, the top in cabinet is provided with wire guide.The present invention is easy to operate, automaticity is high, cost of labor can be saved, greatly improve the operating efficiency of cathode steel bar welding, substantially do not restricted and influenceed by conditions such as operating environments, the highly versatile of equipment, can be applied to the welding requirements of the cathode steel bar of the different size of various serial electrolytic cells.

Description

Cathode steel bar welding equipment for electrolytic aluminium factory
Technical field
The present invention relates to aluminum electrolysis technical field, and in particular to a kind of cathode steel bar welding for electrolytic aluminium factory is set It is standby.
Background technology
During aluminum electrolysis, no matter the electrolytic cell of newly-built electrolytic cell or overhaul, its cathode steel bar is required for Welding, existing cathode steel bar welding manner is mainly human weld:In human weld, due to weld width it is larger, use Manual mode can not be welded, general to be welded by the way of steel is added in the middle of weld seam in flakes, i.e., one layer is inserted in the middle of weld seam Steel in flakes after manual welding steel both sides in flakes, weld needs the removal welding slag that stops after one layer, in last layer steel after removal welding slag Next layer is welded on the basis of in flakes again, steel is welded successively in flakes until whole weld seam is welded into completion.Using this artificial weldering Mode is connect because the rod iron mother metal in commissure steel in flakes with both sides is not fused completely, the weld horizontal of workman when welding in addition It is uneven, therefore, the cathode steel bar being welded during actual use, at position while welding resistance and pressure drop compared with Greatly, this aspect can cause electrolyzer electric bias current flow, influence the stability of whole electrolytic cell;On the other hand again ton aluminium can be caused straight Power consumption increase is flowed, and for the electrolytic cell of overhaul, the electrolytic cell in cathode steel bar both sides to be welded is general all in work State.Therefore, working environment is severe during human weld, welding when around environment temperature it is high and also there is potential safety hazard, In welding, the exercisable space of workman is very limited, has considerable influence to welding efficiency and welding quality.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of easy to operate, safe and reliable, automaticity height, operation effect The high cathode steel bar welding equipment for electrolytic aluminium factory of rate.
In order to solve the above technical problems, the present invention is adopted the following technical scheme that:
Design a kind of cathode steel bar welding equipment for electrolytic aluminium factory, including welding machine dolly with to be arranged at the welding machine small Welding machine electric power outside car, it is characterised in that the welding machine dolly includes car body, and the control on the car body Cabinet, mobile device and head;
The head includes wire feeding motor, coordinates the wig-wag and consumable nozzle holder installed with the wire feeding motor, and It is installed on the consumable nozzle on the consumable nozzle holder;
The mobile device includes Rotary cloumn and coordinates the upper sliding block being arranged on the Rotary cloumn, makes on described Vertical direction of the sliding block along the Rotary cloumn is moved up and down, and the Rotary cloumn drives the upper sliding block along level side To the rotary freedom for producing 180 degree;The end of sliding block is provided with the vertical leading screw being installed togather and erected on described To sliding block, coordinate in the lower end of the vertical sliding block and horizontal leading screw is installed, the wire feeding motor passes through fixed plate and the horizontal stroke It is installed together to leading screw;
Wire reel fixed mount is provided with the top of the car body, is set in the lower section correspondence position of the wire reel fixed mount It is equipped with wire guide.
It is preferred that, the switch board is arranged at one end of the car body, cabinet is provided with the other end of the car body, in institute The side for stating car body is provided with machine box door, and the head is installed on the side wall in the cabinet by the mobile device.
In the above-mentioned technical solutions, Rotary cloumn drives head to produce 180 degree in the horizontal direction by the rotation of itself The free degree so that head can produce carry out weld job from the machine box door of car body side, and head takes in machine when not in use Inside case.Upper sliding block can be moved up and down along Rotary cloumn, the position of in the vertical direction during meeting the welding of welded cathode rod iron Put requirement.By vertical leading screw adjustable vertical to the upper-lower position of sliding block, the fine setting of Handpiece Location in the vertical direction is realized;It is logical The horizontal leading screw for being arranged on vertical sliding block lower end is crossed, horizontal leading screw is can adjust relative to the front and back position of vertical sliding block, realizes machine The fine setting in the longitudinal direction of head position, here before and after be direction using front view as reference, after being close to the direction of car body, Before direction away from car body is.
The wire reel fixed mount of car body top is arranged at, can be according to welding in actual use for fixing wire reel The actual specification and weld width of the cathode steel bar connect set single or multiple wire reels, to ensure welding efficiency and welding matter Amount.Being arranged at the wire guide of wire reel fixed mount obliquely downward can prevent welding wire from being bent in welding process, protect Card welding process is normally run.Weldering can be increased or decreased according to the actual specification of rod iron in the horizontal direction in actual use Silk quantity, in the vertical direction can then provide the consumable nozzle of proper height according to actual needs, so that the moon in the present invention Pole rod iron welding equipment goes for the cathode steel bar welding of all specifications of existing electrolytic aluminium factory.
It is preferred that, the upper and lower ends of the Rotary cloumn rotate the top and bottom for being installed on the cabinet respectively, in institute Rotary cloumn is stated provided with slide rail, the upper sliding block is installed on the Rotary cloumn by the slide rail.
It is preferred that, one end of the wire guide is articulated in the top in the cabinet at the cabinet mouthful, The other end is provided with directive wheel, and the directive wheel is insulator.When wire guide when not in use, it is rotatable to take in cabinet It is interior, fixation is produced when using.
It is preferred that, the upper sliding block is more than the height of cathode carbon pieces along the stroke that the Rotary cloumn is moved up and down.This Sample disclosure satisfy that status requirement of the welding equipment when being welded to cathode steel bar.The upper sliding block is moved through servomotor It is controlled.The electrical control of sliding block can be so realized, the automaticity of the welding equipment is improved.
It is preferred that, the welding machine electric power is that the steady direct current that three-phase main-frequency alternating current obtained after rectifying and wave-filtering processing is defeated Go out welding current.
It is preferred that, the consumable nozzle holder is copper piece.
It is preferred that, it is provided with guide pipe between the wire feeding motor and consumable nozzle holder.Guide pipe is used to prevent welding wire Bent between wire feeding motor and copper piece.
It is preferred that, the welding wire on the wire feeding motor, which holds out against position, anti-dieback guiding mechanism.It can ensure in upper end Or lower end welding wire, when being blocked, welding wire can skid automatically, prevent equipment to be damaged in welding process.
It is preferred that, universal wheel is provided with the bottom of the car body, is easy to the movement of welding machine dolly.
The beneficial effects of the present invention are:
1. present invention is mainly used for the welding of the cathode steel bar of electrolytic aluminium factory, in the case where electrolytic cell overhaul treats cathode carbon pieces to electrolysis After groove, after welding machine dolly Handpiece Location and position while welding are aligned, needed in the both sides of weld seam closed with liner plate formation one Environment, to ensure to form stabilised bath, in addition to whole welding process needs artificial lining plate except commissure, remaining process is all It can carry out automatically;The cathode steel bar welding equipment in welding, the cathode steel bar of its lower end can with vertical welding, be not required to beat slope Mouthful, therefore, the welding for only needing a people to control the welding machine dolly that cathode steel bar can be achieved when cathode steel bar is welded.
2. the cathode steel bar welding equipment of the present invention is applied to different groove profiles, the electrolytic cell cathode steel bar of different size is welded Connect.In an experiment for 198 × 120mm sections cathode steel bar weld width be 30mm when, weld a weld seam time For 15min or so, production efficiency can be greatly improved.
3. welding effect is good in actual use for the cathode steel bar welding equipment of the present invention, pass through under ultrasonic examination Cathode steel bar after the welding of this equipment in addition to having a small amount of slag inclusion and stomata in surrounding, does not have substantially in commissure inside weld seam Slag inclusion and cavitations.
4. the cathode steel bar welding equipment of the present invention is easy to operate, automaticity is high, can save cost of labor, significantly The operating efficiency of cathode steel bar welding is improved, is not restricted and influenceed by conditions such as operating environments substantially, the highly versatile of equipment, The welding requirements of the cathode steel bar of the different size of various serial electrolytic cells can be applied to, its welding cost is low, welding efficiency Height, resistance in commissure is small, pressure drop is low, and the normal operation and safety in production for whole aluminium cell have greater significance.
Brief description of the drawings
Fig. 1 is the front view of cathode steel bar welding equipment of the present invention(Wire guide therein is collapsed state);
Fig. 2 is the left view of cathode steel bar welding equipment of the present invention(Wire guide therein is open mode);
Fig. 3 is the schematic diagram of the mobile device control head direction of motion in Fig. 2;
Fig. 4 is the stereogram of cathode steel bar welding equipment of the present invention;
Fig. 5 is the structural representation of head;
Wherein, 1 is car body, and 2 be switch board, and 3 be cabinet, and 4 be machine box door, and 5 be wire reel, and 6 be wire feeding motor, and 7 be molten Mouth holder, 8 be consumable nozzle;9 be Rotary cloumn, and 10 be upper sliding block, and 11 be vertical leading screw, and 12 be vertical sliding block, and 13 is laterally Leading screw, 15 be wire reel fixed mount, and 16 be wire guide, and 17 be directive wheel, and 18,19 be universal wheel, and 20 be wig-wag, 21 For anti-dieback guiding mechanism.
Embodiment
Illustrate the embodiment of the present invention with reference to the accompanying drawings and examples, but the following example is used only in detail Describe bright embodiments of the present invention in detail, the scope of the present invention is not limited in any way.
Embodiment 1:A kind of cathode steel bar welding equipment for electrolytic aluminium factory, referring to Fig. 1-Fig. 5, including welding machine dolly and The welding machine electric power outside welding machine dolly is arranged at, welding machine dolly includes car body 1, switch board 2, mobile device and head;Welding machine electricity Source is the steady direct current output welding current that three-phase main-frequency alternating current obtained after rectifying and wave-filtering processing.Switch board 2 is arranged at One end of car body 1, cabinet 3 is provided with the other end of car body 1, and machine box door 4 is provided with the side of car body 1, and head is filled by mobile Put on the side wall being installed in cabinet 3, universal wheel 18,19 is provided with the bottom of car body 1.
Head includes wire feeding motor 6, coordinates the wig-wag 20 and consumable nozzle holder 7 installed with wire feeding motor 6, and installs In the consumable nozzle 8 on consumable nozzle holder 7, guide pipe is provided between wire feeding motor 6 and consumable nozzle holder 7, consumable nozzle holder 7 is Copper piece.
Mobile device includes being arranged at the Rotary cloumn 9 in cabinet 3 and coordinates the upper sliding block being arranged on Rotary cloumn 9 10, the upper and lower ends of Rotary cloumn 9 rotate the top and bottom for being installed on cabinet 3 respectively, and slide rail is provided with Rotary cloumn 9, Upper sliding block 10 is installed on Rotary cloumn by slide rail, moves up and down vertical direction of the sliding block 10 along Rotary cloumn 9, And the upper sliding block 10 of the drive of Rotary cloumn 9 produces the rotary freedom of 180 degree in the horizontal direction;Upper sliding block 10 is along Rotary cloumn 9 strokes moved up and down are more than the height of cathode carbon pieces, and the servomotor that is moved through of upper sliding block 10 is controlled.Above and below The end of sliding block 10 is provided with the vertical leading screw 11 and vertical sliding block 12 being installed togather, and coordinates in the lower end of vertical sliding block 12 Horizontal leading screw 13 is installed, wire feeding motor 6 is installed together by fixed plate with horizontal leading screw 13.Mobile device drives head fortune Dynamic direction referring to shown in accompanying drawing 3, wherein, a is the direction that upper sliding block is moved up and down along column, and b is that vertical sliding block is relative The direction moved up and down is produced in vertical leading screw, c is that horizontal leading screw produces movable direction relative to vertical sliding block.
Wire reel fixed mount 15 is provided with the top of car body 1, wire reel 5 is arranged on wire reel fixed mount 15, in machine Top in case 3 is provided with wire guide 16, the position of wire guide 16 and the position phase of wire reel fixed mount 15 Correspondence.One end of wire guide 16 is articulated in the top in cabinet 3 at cabinet mouthful, and the other end is provided with directive wheel 17, Directive wheel 17 is insulator.
Embodiment 2:A kind of cathode steel bar welding equipment for electrolytic aluminium factory, is with the difference of embodiment 1, Guide pipe is provided between wire feeding motor 6 and consumable nozzle holder 7, for preventing welding wire from occurring between wire feeding motor and copper piece curved It is bent.Welding wire on wire feeding motor 6, which holds out against position, anti-dieback guiding mechanism 21, it is ensured that be blocked in upper end or lower end welding wire When, welding wire can skid automatically, prevent equipment to be damaged in welding process.
Involved equipment component is conventional equipment element unless otherwise instructed in the embodiment above.
The present invention specific works mode be:
Operationally, welding machine dolly is promoted to stopping at cathode steel bar to be welded, by Rotary cloumn by 90 ° of head rotating Show, position of the head relative to cathode steel bar is adjusted by upper sliding block, after the adjustment of head upper-lower position is finished, starts weldering Voltage and current during machine, the first regulation welding starting the arc, and wire feed rate and the swing speed of wig-wag during welding, are installed Consumable nozzle, realizes the fine setting to the upper-lower position and front and back position of head by vertical leading screw and horizontal leading screw, falls head section Under, to stopping at the 30mm of weld seam bottom, needing liner plate in weld seam both sides fixes, to form stable molten bath.The weldering of both sides Seam needs liner plate to force to be molded to weld seam, needs to be sprinkled into solder flux in welding process to form stabilised bath, after welding starts Whole welding process can whole automatic runnings, in welding process different ginsengs set according to different cathode steel bar specifications Number.Because cathode steel bar is in commissure thermal accumlation in welding process, therefore, weldingvoltage and welding current are also in welding process Middle real-time change, so as to ensure the good shaping of welding quality and weld seam.Fix after liner plate, adjust wig-wag on head Amplitude of oscillation size, to ensure that welding quality, the amplitude of oscillation of wig-wag should be as big as possible.After wig-wag is adjusted, control wire feeding motor to Lower wire feeding hose, after wire feeding motor receives feedback signal, welding wire be sent to weld seam bottom, can now start welding, welding is completed After remove two side plates and receive arc plate, proceed the welding of next cathode steel bar.After welding job terminates, head passes through movement Device takes in cabinet inside, and wire guide also takes in cabinet inside, is easy to the movement and placement of welding machine dolly.
In switch board to the regulation of welding machine electric power and head section adhere to two control units separately, wherein according to actually making Welding wire quantity used in used time just has corresponding multiple control modules that it to be adjusted respectively in control section, in equipment just These independent control units can be run simultaneously again after often running feeds back mutually, interacts.Head section can basis Actual welding requirements, while using single or many root wires, run simultaneously and weld simultaneously, but two-by-two will between these welding wires Do and insulate.The switch board movement of major control head section and welding machine electric power operation when in use, wherein in welding process After voltage, electric current and wire feed rate, the swing speed of wig-wag and left and right residence time pre-set, by controlling after start operation Programme-control automatic running processed, can have single or many root wires to be total to simultaneously according to the actual specification and weld width of cathode steel bar With welding, to improve welding efficiency and welding quality, control section can adjust the independent and same of single or many root wires simultaneously Step operation.
The present invention is in welded cathode rod iron, both sides rod iron is not required to beat groove, you can to realize the vertical seam of cathode steel bar Welding.It is for section specification in welding:198 × 120mm, weld width for 20-30mm cathode steel bar welding when pair It is in the weld interval of single weld seam:12—20min.The sample of equal length, the mother metal of same cross-sectional and weld seam are taken in experiment The sample at place, the pressure drop and resistance for measuring commissure is less than mother metal.Stretching, bending and the impact test testing result of weld seam sample As shown in table 1 below, table 2.
The cathode steel bar welded it can be seen from above assay using the present invention, the items of weld seam sample Energy index is excellent, and welding effect is more preferable.
Embodiments of the present invention are elaborated above in conjunction with drawings and examples, but the present invention is not limited to Above-mentioned embodiment, in the knowledge that those of ordinary skill in the art possess, can also not depart from present inventive concept On the premise of changed or changed.

Claims (7)

1. a kind of cathode steel bar welding equipment for electrolytic aluminium factory, including welding machine dolly and it is arranged at outside the welding machine dolly Welding machine electric power, it is characterised in that the welding machine dolly includes car body, and switch board on the car body, movement Device and head;
The head includes wire feeding motor, coordinates the wig-wag and consumable nozzle holder installed with the wire feeding motor, and installs Consumable nozzle on the consumable nozzle holder;
The mobile device includes Rotary cloumn and coordinates the upper sliding block being arranged on the Rotary cloumn, makes the upper downslide Vertical direction of the block along the Rotary cloumn is moved up and down, and the Rotary cloumn drives the upper sliding block to produce in the horizontal direction The rotary freedom of raw 180 degree;The end of sliding block is provided with the vertical leading screw being installed togather and vertically slided on described Block, coordinates in the lower end of the vertical sliding block and is provided with horizontal leading screw, the wire feeding motor passes through fixed plate and the transverse wire Thick stick is installed together;
Wire reel fixed mount is provided with the top of the car body, is provided with the lower section correspondence position of the wire reel fixed mount Wire guide;
The switch board is arranged at one end of the car body, cabinet is provided with the other end of the car body, the one of the car body Side is provided with machine box door, and the head is installed on the side wall in the cabinet by the mobile device;The Rotary cloumn Upper and lower ends rotate the top and bottom for being installed on the cabinet respectively, on the Rotary cloumn be provided with slide rail, it is described above and below Sliding block is installed on the Rotary cloumn by the slide rail;One end of the wire guide is articulated in the cabinet Top is at the cabinet mouthful, and the other end is provided with directive wheel, and the directive wheel is insulator.
2. the cathode steel bar welding equipment according to claim 1 for electrolytic aluminium factory, it is characterised in that the upper downslide Block is more than the height of cathode carbon pieces along the stroke that the Rotary cloumn is moved up and down;The upper sliding block be moved through servo electricity Machine is controlled.
3. the cathode steel bar welding equipment according to claim 1 for electrolytic aluminium factory, it is characterised in that the welding machine electricity Source is the steady direct current output welding current that three-phase main-frequency alternating current obtained after rectifying and wave-filtering processing.
4. the cathode steel bar welding equipment according to claim 1 for electrolytic aluminium factory, it is characterised in that the consumable nozzle folder Gripping member is copper piece.
5. the cathode steel bar welding equipment according to claim 1 for electrolytic aluminium factory, it is characterised in that in the wire feed Guide pipe is provided between motor and consumable nozzle holder.
6. the cathode steel bar welding equipment according to claim 1 for electrolytic aluminium factory, it is characterised in that in the wire feed Welding wire on motor, which holds out against position, anti-dieback guiding mechanism.
7. the cathode steel bar welding equipment according to claim 1 for electrolytic aluminium factory, it is characterised in that in the car body Bottom be provided with universal wheel.
CN201510923523.8A 2015-12-14 2015-12-14 Cathode steel bar welding equipment for electrolytic aluminium factory Active CN105458477B (en)

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CN106001855A (en) * 2016-06-21 2016-10-12 中国科学院自动化研究所 Welding method and robot welding system
CN109909576A (en) * 2019-04-12 2019-06-21 成都振中科技有限公司 A kind of dedicated heat sealing machine of rod iron

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