CN105451150B - A kind of manufacturing method of vibrating diaphragm of putting more energy into and the vibrating diaphragm manufactured using this method - Google Patents
A kind of manufacturing method of vibrating diaphragm of putting more energy into and the vibrating diaphragm manufactured using this method Download PDFInfo
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- CN105451150B CN105451150B CN201410424636.9A CN201410424636A CN105451150B CN 105451150 B CN105451150 B CN 105451150B CN 201410424636 A CN201410424636 A CN 201410424636A CN 105451150 B CN105451150 B CN 105451150B
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Abstract
The present invention discloses a kind of manufacturing method of vibrating diaphragm of putting more energy into and its vibrating diaphragm of manufacture, and manufacturing method is the following steps are included: be coated with one layer of hot melt adhesive layer for a surface of sheet material of putting more energy into;Vibrating diaphragm former material is placed on the hot melt adhesive layer, the vibrating diaphragm former material and the sheet material of putting more energy into are binded in heating;The vibrating diaphragm former material and the sheet material of putting more energy into are suppressed in a manner of compression moulding, to form the vibrating diaphragm with central portion and the outstanding edge for surrounding and connecting the central portion, since sheet material of putting more energy into is preparatory equably applying hot melt adhesives layer, and it is just placed in vibrating diaphragm former material later and carries out heating bonding, therefore glue amount can be the ability to easily control and avoids occurring in bonding the excessive or very few problem of glue amount, and processing procedure is relatively easy and there is height to attach intensity.
Description
Technical field
The present invention relates to loudspeaker field, the manufacturing method of especially a kind of vibrating diaphragm of putting more energy into and the vibration manufactured using this method
Film.
Background technique
With the development of smartphone, the research and development agitation of Microspeaker has also been driven.In order to keep loudspeaker defeated
The sound of more superior acoustic characteristic out, miscellaneous vibrating diaphragm material are constantly developed.Wherein, part loudspeaker uses
The design of composite diaphragm.
The manufacturing method of traditional composite diaphragm is to make vibrating diaphragm former material preforming in the way of compression moulding, allows vibrating diaphragm
Former material is initially formed central portion and the outstanding side around central portion outer rim.And then prepare sheet material of putting more energy into, cooperate the size of central portion
Sheet material of putting more energy into is cut with shape, and it is centrally located in portion and is binded again, and the vibrating diaphragm after enabling bonding has more
Good rigidity, and then the acoustics for optimizing vibrating diaphragm shows and promotes the high frequency sensitivity of vibrating diaphragm.
However traditional composite diaphragm is during fabrication, in order to allow the sheet material of putting more energy into after cutting that can be attached to central portion
Top is simultaneously closely binded with central portion, and the two has to be accurately located, and so not only will increase the complexity of processing procedure, can also
Yield can be caused to reduce.Furthermore traditional preparation method is also easy to happen the excessive or very few problem of viscose glue amount, if glue amount mistake
Viscose may occur if more and overflow the edge for sheet material of putting more energy into, and then influence the whole sensitivity of vibrating diaphragm;Glue amount is excessively few then may be used
Central portion and the problem of sheet material bonding strength deficiency of putting more energy into can occur, make vibrating diaphragm in high vibration, sheet material of putting more energy into it is easy from
Central portion removing.
Summary of the invention
The object of the present invention is to provide a kind of manufacturing method of vibrating diaphragm of putting more energy into, make to put more energy into sheet material and vibrating diaphragm former material simultaneously at
Type, and avoid that the excessive or very few problem of glue amount occurs in bonding, there is high attaching intensity and processing procedure is relatively easy.
In order to achieve the above objectives, the technical solution adopted by the present invention is that: a kind of manufacturing method for vibrating diaphragm of putting more energy into, including following
Step:
A) surface of sheet material of putting more energy into is coated with one layer of hot melt adhesive layer;
B) vibrating diaphragm former material is placed on the hot melt adhesive layer, the vibrating diaphragm former material and the sheet material of putting more energy into are binded in heating;
C) the vibrating diaphragm former material and the sheet material of putting more energy into are suppressed in a manner of compression moulding, with formed have central portion and surround and
Connect the vibrating diaphragm of the outstanding edge of the central portion.
Preferably, further include in step a) the relatively described hot melt adhesive layer of sheet material of putting more energy into another side be coated with one layer plus
Strength colloid layer.
It is further preferred that wherein the material of the colloid layer of putting more energy into is heat-curable glue, UV cured glue, is mixed with and receives
The heat-curable glue of rice carbon pipe or nano ceramic powder is either mixed with the UV cured of carbon nanotubes or nano ceramic powder
Glue.
It is further preferred that being to be coated with the colloid layer of putting more energy into a manner of roller coating in step a).
It preferably, is that the hot melt adhesive layer is coated in a manner of roller coating in step a).
Preferably, in step b), the vibrating diaphragm former material is binded with before the sheet material of putting more energy into carrying out heating, elder generation is with localization tool
It goes to fix put more energy into sheet material and the vibrating diaphragm former material.
Preferably, in step c), before the processing procedure being pressed, elder generation is with sheet material of putting more energy into described in localization tool fixation
With the vibrating diaphragm former material.
It is further preferred that the mode of the compression moulding is either hot pressed into using air-pressure forming in step c)
Type.
It is further preferred that wherein this puts more energy into sheet material and the vibrating diaphragm former material is using same material.
It is further preferred that the sheet material is rounded.
One kind is put more energy into vibrating diaphragm, comprising:
Vibrating diaphragm former material, the vibrating diaphragm former material have a central portion and surround and connect the outstanding edge of the central portion;
It puts more energy into sheet material, top surface, which is coated with, puts more energy into colloid layer and bottom-surface coated has hot melt adhesive layer to central portion described in gluing.
Preferably, wherein the material of the colloid layer of putting more energy into be heat-curable glue, UV cured glue, be mixed with carbon nanotube or
The heat-curable glue of nanometer ceramic powders, or it is mixed with the UV cured glue of carbon nanotube or nanometer ceramic powders.
Due to the above technical solutions, the present invention has the following advantages over the prior art:
Since the present invention is when the second mixture of high-temperature baking, the hot melt adhesive of internal cladding supporting material can melt and with
Hot-setting adhesive fusion, and hot-setting adhesive can also solidify with high-temperature baking, and supporting material is allowed equably to be solidificated in vibrating diaphragm
It is not easy to fall off from vibrating diaphragm former material in former material, and strengthens the rigidity and intensity of composite diaphragm structure simultaneously, and then optimizes
The acoustic characteristic of the exported sound of loudspeaker.
Detailed description of the invention
Attached drawing 1 is the preparation flow chart of embodiment one;
Attached drawing 2 is the perspective view of the vibrating diaphragm of embodiment one;
Attached drawing 3 is the cross-sectional view of the vibrating diaphragm of embodiment one.
In the figures above: S1 ~ S3, step;1, vibrating diaphragm;10, vibrating diaphragm former material;11, central portion;12, edge is hanged;20, it puts more energy into
Sheet material;30, it puts more energy into colloid layer;40, hot melt adhesive layer.
Specific embodiment
The invention will be further described for embodiment shown in reference to the accompanying drawing:
Embodiment one: referring to figure 1, the put more energy into key step of diaphragm structure manufacturing method of the present invention is described as follows:
Step S1 is first carried out, a surface of sheet material of putting more energy into equably is coated with a hot melt adhesive layer in a manner of roller coating, and
It is selectively coated with one on another surface of the sheet material relative to hot melt adhesive layer in a manner of roller coating again putting more energy into and puts more energy into colloid layer, with
It puts more energy into the rigidity of sheet material.Hot melt adhesive can be selected from general common material, such as: vinyl polymer, polyvinyl alcohol.And add
Such as heat-curable glue, UV cured glue can be used in strength colloid layer, by carbon nanotubes or nano ceramic powder etc
Hard material be mixed in colloidal materials and constitute, with ultraviolet source irradiation or heated baking, this coated is finished again later
Sheet material of putting more energy into, the colloid layer that makes to put more energy into hardens and promotes the rigidity for sheet material of putting more energy into.
It is finished to hot melt adhesive layer and colloid layer hardening of putting more energy into, the sheet material that can will put more energy into cuts into proper shape (in this reality
It is round for applying in example, as shown in Fig. 2) and size.Those skilled in the art can also select the sheet material progress ruler that will put more energy into advance
It is very little and shape to cut operation, without that should be limited with the present embodiment.I.e. executable step S2, the sheet material that will put more energy into are placed on vibration later
In film former material, is fixed using localization tool (figure is not painted) and put more energy into sheet material and vibrating diaphragm former material and make hot melt adhesive layer and vibrating diaphragm former material
It is in contact.Vibrating diaphragm former material is sent in heating furnace with sheet material of putting more energy into later and is toasted, hot melt adhesive layer is melted and binds vibration
Film former material.
Bonding, which is completed, can be taken off, and can carry out step S3 later, the compacting tool set for shaping vibrating diaphragm using one, with hot pressing
The mode of molding or air-pressure forming suppresses the vibrating diaphragm former material after being fixed and binded by localization tool and sheet material of putting more energy into, and makes
Formation have central portion 11 and outstanding edge 12 vibrating diaphragm 1 (as shown in Fig. 2), in the present embodiment, sheet material of putting more energy into only covers
In central portion 11.
Since sheet material of putting more energy into is to be pre-coated with hot melt adhesive layer in step S1, and be just placed in vibrating diaphragm former material later
Carry out heating bonding again, as long as therefore glue-line is equably to be coated with and bondline thickness should not be too thick, be not easy on processing procedure
The excessive or very few problem of glue amount occurs, therefore compared to traditional preparation method, the thickness that the present invention heats glue amount is with the uniformity
Compare preferable control.Furthermore also because in being in step s3 just pressed into the vibrating diaphragm former material after bonding with sheet material of putting more energy into
Type, vibrating diaphragm former material are structure of the flat sheet body without forming so-called central portion 11 and outstanding side before compaction, and
It is in the overall structure for being finally just formed simultaneously vibrating diaphragm 10 in a manner of compression moulding.Compared to the manufacturing method of traditional vibrating diaphragm,
The present invention is relatively easy many on processing procedure the problem of eliminating vibrating diaphragm former material on processing procedure and putting more energy into sheet material positioning,
Help to promote yield.
It should be noted that selecting in a manner of roller coating applying hot melt adhesives layer in step sl with colloid layer of putting more energy into is to allow
Glue-line can be equably coated with, and those skilled in the art are to can choose other common coating methods without with the present embodiment
It is limited.In addition, those skilled in the art also can choose the dedicated jig of positioning and go to put more energy into step S2 or step S3
The fixation of sheet material and vibrating diaphragm former material, using this to reach sheet material of putting more energy into is in the position of central point.
Vibrating diaphragm former material and sheet material of putting more energy into is allowed to use identical material in addition, those skilled in the art also can choose.In this way,
Because vibrating diaphragm former material is identical as the material properties for sheet material of putting more energy into, it is more conducive to be integrated the two more closely bonding.
As shown in Fig. 3 according to vibrating diaphragm 1 manufactured by above-mentioned preparation method, vibrating diaphragm 1 includes general rounded vibrating diaphragm former material
10 and sheet material 20 of putting more energy into.Wherein vibrating diaphragm former material 10 has central portion 11 and surrounds and connect the outstanding edge 12 of central portion 11.
The put more energy into top surface of sheet material 20 is coated with and puts more energy into colloid layer 30 and bottom-surface coated has a hot melt adhesive layer 40, and sheet material 20 of putting more energy into passes through
40 gluing central portion 11 of hot melt adhesive layer.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all according to the present invention
Equivalent change or modification made by Spirit Essence, should be covered by the protection scope of the present invention.
Claims (9)
1. a kind of manufacturing method for vibrating diaphragm of putting more energy into, comprising the following steps:
A) a surface of sheet material of putting more energy into is coated with one layer of hot melt adhesive layer, in the another of the relatively described hot melt adhesive layer of sheet material of putting more energy into
One layer of colloid layer of putting more energy into of coated on one side;
B) vibrating diaphragm former material is placed on the hot melt adhesive layer, the vibrating diaphragm former material and the sheet material of putting more energy into are binded in heating;
C) the vibrating diaphragm former material and the sheet material of putting more energy into are suppressed in a manner of compression moulding, with formed have central portion with surround and connect
The vibrating diaphragm of the outstanding edge of the central portion.
2. a kind of manufacturing method of vibrating diaphragm of putting more energy into according to claim 1, it is characterised in that: the wherein colloid layer of putting more energy into
Material be heat-curable glue, UV cured glue, be mixed with carbon nanotubes or nano ceramic powder heat-curable glue it is either mixed
Close the UV cured glue for having carbon nanotubes or nano ceramic powder.
3. a kind of manufacturing method of vibrating diaphragm of putting more energy into according to claim 1, it is characterised in that: be with roller coating in step a)
Mode is coated with the colloid layer of putting more energy into.
4. a kind of manufacturing method of vibrating diaphragm of putting more energy into according to claim 1, it is characterised in that: be with roller in step a)
The mode of painting is coated with the hot melt adhesive layer.
5. a kind of manufacturing method of vibrating diaphragm of putting more energy into according to claim 1, it is characterised in that: in step b), carrying out
Heating is binded the vibrating diaphragm former material and before the sheet material of putting more energy into, is first gone to fix put more energy into sheet material and the vibrating diaphragm former material with localization tool.
6. a kind of manufacturing method of vibrating diaphragm of putting more energy into according to claim 1, it is characterised in that: in step c), carrying out
Before the processing procedure of compression moulding, elder generation is with sheet material and the vibrating diaphragm former material of putting more energy into described in localization tool fixation.
7. a kind of manufacturing method of vibrating diaphragm of putting more energy into according to claim 1, it is characterised in that: in step c), the pressure
It is either hot-forming using air-pressure forming for making molding mode.
8. a kind of manufacturing method of vibrating diaphragm of putting more energy into according to claim 1, it is characterised in that: wherein put more energy into sheet material and this
Vibrating diaphragm former material is using same material.
9. a kind of manufacturing method of vibrating diaphragm of putting more energy into according to claim 1, it is characterised in that: the sheet material is rounded.
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CN201410424636.9A CN105451150B (en) | 2014-08-26 | 2014-08-26 | A kind of manufacturing method of vibrating diaphragm of putting more energy into and the vibrating diaphragm manufactured using this method |
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CN201410424636.9A CN105451150B (en) | 2014-08-26 | 2014-08-26 | A kind of manufacturing method of vibrating diaphragm of putting more energy into and the vibrating diaphragm manufactured using this method |
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CN105451150A CN105451150A (en) | 2016-03-30 |
CN105451150B true CN105451150B (en) | 2019-03-08 |
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Families Citing this family (2)
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CN109228261A (en) * | 2018-08-09 | 2019-01-18 | 瑞声科技(新加坡)有限公司 | A kind of method that sound film is hot-forming |
CN110996245B (en) * | 2019-11-11 | 2021-02-19 | 歌尔股份有限公司 | Vibrating diaphragm forming die and vibrating diaphragm forming method |
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EP0942625A2 (en) * | 1993-06-28 | 1999-09-15 | Matsushita Electric Industrial Co., Ltd. | Method for fabricating diaphragm-edge integral molding for speakers |
CN1592494A (en) * | 2003-09-02 | 2005-03-09 | 日本先锋公司 | Speaker diaphragm and speaker using the diaphram |
WO2008030026A1 (en) * | 2006-09-04 | 2008-03-13 | Em-Tech. Co., Ltd. | Diaphragm for sound converter and sound converter |
CN101783992A (en) * | 2009-01-16 | 2010-07-21 | 美律实业股份有限公司 | Vibrating diaphragm of electroacoustic transducer and manufacture method thereof |
CN103929710A (en) * | 2014-04-25 | 2014-07-16 | 瑞声光电科技(常州)有限公司 | Preparation method of composite vibrating diaphragm |
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JP4419976B2 (en) * | 2006-03-24 | 2010-02-24 | オンキヨー株式会社 | Speaker diaphragm and speaker |
US8295538B2 (en) * | 2008-08-22 | 2012-10-23 | Harman Becker Automotive Systems Gmbh | Loudspeaker spider |
CN102065353B (en) * | 2009-11-17 | 2014-01-22 | 清华大学 | Vibrating membrane and speaker using same |
CN202168204U (en) * | 2011-07-07 | 2012-03-14 | 瑞声声学科技(常州)有限公司 | Combined vibrating diaphragm and loudspeaker using same |
CN202679593U (en) * | 2012-05-08 | 2013-01-16 | 吴礼裕 | Composite sound film structure |
CN203446015U (en) * | 2013-08-15 | 2014-02-19 | 瑞声光电科技(常州)有限公司 | Composite vibrating diaphragm |
CN103686548B (en) * | 2013-12-10 | 2017-01-04 | 歌尔股份有限公司 | A kind of diaphragm of loudspeaker and manufacture method thereof |
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2014
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0942625A2 (en) * | 1993-06-28 | 1999-09-15 | Matsushita Electric Industrial Co., Ltd. | Method for fabricating diaphragm-edge integral molding for speakers |
CN1592494A (en) * | 2003-09-02 | 2005-03-09 | 日本先锋公司 | Speaker diaphragm and speaker using the diaphram |
WO2008030026A1 (en) * | 2006-09-04 | 2008-03-13 | Em-Tech. Co., Ltd. | Diaphragm for sound converter and sound converter |
CN101783992A (en) * | 2009-01-16 | 2010-07-21 | 美律实业股份有限公司 | Vibrating diaphragm of electroacoustic transducer and manufacture method thereof |
CN103929710A (en) * | 2014-04-25 | 2014-07-16 | 瑞声光电科技(常州)有限公司 | Preparation method of composite vibrating diaphragm |
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