CN105448186A - Injection molded label - Google Patents

Injection molded label Download PDF

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Publication number
CN105448186A
CN105448186A CN201510925278.4A CN201510925278A CN105448186A CN 105448186 A CN105448186 A CN 105448186A CN 201510925278 A CN201510925278 A CN 201510925278A CN 105448186 A CN105448186 A CN 105448186A
Authority
CN
China
Prior art keywords
main body
shell main
cap
locking mechanism
inside surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510925278.4A
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Chinese (zh)
Inventor
王高坤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Checkpoint Systems Inc
Original Assignee
Checkpoint Systems Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Checkpoint Systems Inc filed Critical Checkpoint Systems Inc
Priority to CN201510925278.4A priority Critical patent/CN105448186A/en
Publication of CN105448186A publication Critical patent/CN105448186A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F3/00Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
    • G09F3/02Forms or constructions
    • G09F3/0297Forms or constructions including a machine-readable marking, e.g. a bar code

Abstract

One embodiment of the invention discloses a method for manufacturing a label. The method includes the steps that a shell body is provided and comprises an outer surface and an inner surface, and a body cavity is formed in the inner surface; a locking mechanism is inserted into the body cavity and arranged to be used for arranging a pin inside a hole; an electronic element is arranged on the inner surface of the body; an injection molded shell cover is arranged on the inner surface of the body and closes the shell body, and meanwhile the pin is allowed to enter the hole of the locking mechanism.

Description

The label of injection mo(u)lding
Background technology
Label can be used for various object, comprises safety and stock tracking.Safety label can adopt technology, e.g., and electronic goods monitoring (EAS), and stock tracking can adopt technology, as radio-frequency (RF) identification (RFID).Such label can be hard label or soft label.Hard label is different from soft label, and it has plastic casing, is got up by the electronic component package of label.Hard label is reusable, and stripping attachment can be used to remove.Stripping attachment uses magnet or mechanical hook-up to be removed by the article that hard label adheres to from it usually.
There is the method for several manufacture hard label.These methods manufacture a top shell and a drain pan separated usually, insert electronic unit wherein, then top shell and drain pan supersonic welding are connected together in a shell.But this method is slow, causes low yield and increase cost.Therefore, improving one's methods of label manufacture is needed.
Summary of the invention
The present invention relates to label and manufacture method thereof.On the one hand, provide a kind of method, comprising: provide shell main body, described shell main body comprises outside surface and inside surface, and described inside surface forms main cavity; In described main cavity, insert locking mechanism, described locking mechanism is configured to receive pin in hole; The inside surface of described main body provides electronic component; Injection mo(u)lding on the inside surface of described main body (overmold) cap, described cap closes described shell main body, allows described pin to enter in described locking mechanism hole simultaneously.
On the other hand, provide a kind of label, described label comprises: shell main body, and described shell main body comprises outside surface and inside surface, and described inside surface forms main cavity; Locking mechanism, described locking mechanism is positioned at described main cavity, and described locking mechanism is configured to receive pin; Electronic component, described electronic component is positioned on the inside surface of described main body; Cap, described cap be injection molding be molded over described main body inside surface on, described cap closes described shell main body, allows described pin to enter in described locking mechanism hole simultaneously.
Another aspect, provides a kind of method, comprising: provide shell main body, and described shell main body comprises outside surface and inside surface, and described inside surface forms main cavity; In described main cavity, insert locking mechanism, described locking mechanism is configured to described label to be locked on article; The inside surface of described main body provides electronic component; Injection mo(u)lding cap on the body, described cap closes described shell main body.
Accompanying drawing explanation
More the present invention can be understood fully from detailed description and accompanying drawing, wherein:
Fig. 1 is system according to an embodiment of the invention.
Fig. 2 is the skeleton view of label according to an embodiment of the invention.
Fig. 3 is the stereographic map of shell main body according to an embodiment of the invention.
Fig. 4 is the vertical view of shell main body according to an embodiment of the invention.
Fig. 5 is the side view of shell main body according to an embodiment of the invention.
Fig. 6 is the cut-open view of shell main body VI along the line.
Fig. 7 is the side view of locking mechanism according to an embodiment of the invention.
Fig. 8 is the vertical view of locking mechanism according to an embodiment of the invention.
Fig. 9 is the exploded view of locking mechanism according to an embodiment of the invention.
Figure 10 is the side view of electronic component according to an embodiment of the invention.
Figure 11 is the vertical view of electronic component according to an embodiment of the invention.
Figure 12 A is the side view according to the main body of one embodiment of the invention before injection mo(u)lding.
Figure 12 B is the vertical view according to the main body of one embodiment of the invention before injection mo(u)lding.
Figure 12 C is the cut-open view of the main body before injection mo(u)lding of XIII along the line.
Figure 13 is injection molding system according to an embodiment of the invention.
Figure 14 is the birds-eye perspective of shell with cover according to an embodiment of the invention.
Figure 15 is the face upwarding view of shell with cover according to an embodiment of the invention.
Figure 16 is the side view of shell with cover according to an embodiment of the invention.
Figure 17 is the vertical view of shell with cover according to an embodiment of the invention.
Figure 18 is the upward view of shell with cover according to an embodiment of the invention.
Figure 19 is the cut-open view of shell with cover XIX along the line.
Figure 20 is the exploded view of shell with cover according to an embodiment of the invention.
Figure 21 is the side view sold according to an embodiment of the invention.
Figure 22 is the vertical view sold according to an embodiment of the invention.
Figure 23 is the upward view sold according to an embodiment of the invention.
Figure 24 is the side view of label according to an embodiment of the invention.
Figure 25 is the vertical view of label according to an embodiment of the invention.
Figure 26 is the upward view of label according to an embodiment of the invention.
Figure 27 is the exploded view of label according to an embodiment of the invention.
Figure 28 is the cut-open view of label XXVIII along the line.
Figure 29 is process flow diagram according to an embodiment of the invention.
Embodiment
The illustrative in nature of following preferred embodiment is only exemplary, is never intended to limit the present invention, its application or purposes.The description of illustrative embodiment is intended to understand by reference to the accompanying drawings, as a part for whole written description.In the description of embodiment disclosed herein, any direction related to or orientation are only intended to the convenience of description instead of are intended to limit the scope of the invention by any way.Relevant term, as " below ", " above ", " level ", " vertical ", " ... top ", " ... below ", " upwards ", " downwards ", " top ", " end " and (e.g., " flatly ", " down " derived from thus, " up ", etc.) should be interpreted as being called in nominal direction under discussion that there is described or show in figure.These relevant terms only for convenience of description, are not strict with facility and are built or operation with the concrete direction that term represents.Term, as " adding ", " attachment ", " connection ", " coupling ", " interconnection " and similar, refers to a kind of stabilized structure relation directly or indirectly through intermediate structure or the relations of dependence each other, also annex that is movable or rigidity or relation is referred to, unless otherwise described especially.Discussion herein describes and illustrates some possible possible self-existent or nonrestrictive Feature Combinations in other Feature Combinations.
With reference to figure 1, show system 90 according to an embodiment of the invention.System 90 is EAS system, comprises label 10 and EAS door 20.Label 10 is arranged on commodity 95, to prevent commodity 95 stolen.Door 20 is positioned near store exit.If commodity 95 are when not removing label 10 near door 20, then door 20 is configured to sound the alarm.In other embodiments, label 10 can be used for other needs in the system of labeled article.Such as, label 10 can be the RFID label tag for inventory management.Further, RFID reader can be used to replace door.
Fig. 2 shows the skeleton view of label 10 according to an embodiment of the invention.Label 10 comprises shell main body 30, cap 70 and pin 80.Pin 80 can be fixed in shell main body 30 through commodity 90, thus is fixed on commodity 95 by label 10.In other embodiments, label 10 can use other modes, such as ring, to be fixed on commodity 95 by label 10.The product structure of label 10 will be discussed in more detail below.
With reference now to Fig. 3-6, show shell main body 30 according to an embodiment of the invention.Fig. 3-6 respectively illustrates the skeleton view of exemplary shell main body 30, vertical view, side view and cut-open view.Shell main body 30 comprises inside surface 32 and outside surface 31.Inside surface 32 forms chamber 33.In the exemplary embodiment, chamber 33 is positioned at the center of shell main body 30.In other embodiments, chamber 33 can be formed by the optional position of inside surface 32 in shell main body 30.
At edge 35 place of shell main body 30, there is the ectoloph 38 from inside surface 32 projection.Ridge 38 can comprise projection 34 and depression 37.In the exemplary embodiment, six projections 34 vertically extend, meanwhile, and six depression 37 horizontal-extendings.In other embodiments, label can comprise ridge, projection and be recessed in other combination and the quantity in a direction arbitrarily.In other other embodiments, ridge, projection and/or depression can be omitted.
The shell main body 30 of exemplary embodiment also comprises the ring-shaped step 36 along shell main body 30 edge 35.Ring-shaped step 36 forms drop along edge 35 in outside surface 31.In other embodiments, the design of such ring-shaped step 36 can be modified or omit.Such as, multiple steps of differing heights can be comprised.
Fig. 6 is the section of shell main body 30 VI along the line.If see, the chamber 33 of exemplary embodiment comprises the pin acceptance division 33a for receiving pin 80.
In the exemplary embodiment, shell main body 30 is formed by injection mo(u)lding, comprises acrylonitrile-butadiene-styrene (ABS) (ABS).In other embodiments, the standard method that can produce plastics by other of shell main body is shaping.
Fig. 7-9 shows locking mechanism 50 according to an embodiment of the invention.Particularly, Fig. 7-9 respectively illustrates side view, the vertical view Sum decomposition figure of exemplary locking mechanism 50.Locking mechanism 50 is the standard ball clutch mechanisms for bearing pin being locked onto shell main body 30.Such ball clutch mechanism is well-known, does not therefore discuss in detail here.Ball clutch mechanism is by using the tag detacher release bearing pin with enough kicker magnets.Exemplary locking mechanism 50 comprises lock cover 56 and lock cover protrusion 57, for stopping in the chamber 33 of shell main body 30.As shown in Fig. 8 (vertical view), locking mechanism 50 also comprises the hole 51 for receiving bearing pin.Fig. 9 shows locking mechanism 50 and also comprises the first chamber 52, Metal Ball 55, second chamber 53 and spring 54.But, the invention is not restricted to ball clutch mechanism.In other embodiments, label 10 can use other locking mechanisms, as the ring type locking mechanism that those use.
Figure 10-11 shows electronic component 60 according to an embodiment of the invention.Particularly, Figure 10-11 respectively illustrates side view and the vertical view of exemplary electronic component 60.Electronic component 60 can be with any electronic installation in the label.In the exemplary embodiment, electronic component 60 is radio frequency (RF) EAS insert, and it uses LC tank circuit to produce resonance frequency.Such element is well-known, does not therefore discuss in detail here.In other embodiments, electronic component can comprise another kind of EAS element (e.g., magnetic or sound magnetic cell), or RFID element, comprises passive or active RFID element.In the exemplary embodiment, electronic component 60 has an opening 66 in centre, passes through (e.g., bearing pin is to the passage of locking mechanism, as described below) to allow element.
With reference now to Figure 12 A-12C, show according to the shell main body 30 of one embodiment of the invention before injection mo(u)lding.Particularly, Figure 12 A-12C respectively illustrates exemplary shell main body 30, locking mechanism 50 and the side view of electronic component 60 before injection molding process, vertical view and cut-open view.Figure 12 B shows electronic component 60, and its opening 66 allows the hole 51 vertically entering latch-up structure 50.Electronic component 60 can be adhered to the inside surface 32 of shell main body 30, to make the position of electronic component 60 firm before injection molding process.Figure 12 C shows the locking mechanism 50 being positioned at chamber 33, and lock cover protrusion 57 is conducive to locking mechanism 50 to be positioned in chamber 33.What Figure 12 C also showed locking mechanism 50 is arranged on the first chamber 52 in lock cover 56, Metal Ball 55, second chamber 53 and spring 54.Locking mechanism 50 can be partly or entirely located in chamber 33.
Figure 13 shows injection molding system 75 according to an embodiment of the invention.This system comprises the first mould 75a, has mold pin 77, is conducive to label 10a to remain on appropriate location.Injected molded polymeric material 76 goes to label 10a by pipe 78.In this, injection molding process comprises, and the element assembled in advance of label increases another layer of injected molded polymeric material 76, and wherein, such as, injected molded polymeric material 76 is materials different from the material of shell main body 30.After injection mo(u)lding, be label 10b in the second mould 75b.Injected molded polymeric material 76 has gone to the second mould 75b, to form cap 70.
In the exemplary embodiment, injected molded polymeric material 76 is polypropylene (PP), and the acrylonitrile-butadiene-styrene (ABS) (ABS) of itself and shell main body 30 closely combines.PP material can use at about 180 DEG C of temperature, uses about 25 seconds of injection molding process.In other embodiments, other plastic materials and other temperature can be used.Injected molded polymeric material 76 uses at the not impaired temperature of electronic component 60.Further, protectiveness material (e.g., a piece of paper) can be provided on electronic component 60, to reduce its exposure in thermal environment.
With reference now to Figure 14-20, show shell 40 with cover according to an embodiment of the invention.Particularly, Figure 14-20 respectively illustrates birds-eye perspective, face upwarding view, side view, vertical view, upward view, the cut-open view Sum decomposition figure of exemplary shell with cover 40.These figure show, and shell 40 with cover comprises cap 70, cap inner 72 and cap parcel 74.As shown in figure 14, cap 70 almost surrounds the side of the projection 34 of shell main body 30.In other embodiments, more or less side of projection is surrounded.The inside surface 32 that the inside 72 of cap 70 is main body covered and locking mechanism 50, closed housing main body 30, allows pin 80 to enter locking mechanism hole 51 simultaneously.The parcel 74 of cap 70 extends to the outside surface 31 of shell main body 30 from the inside 72 of the cap 70 edge 35 of shell main body 30.
Figure 19 is the cut-open view of shell 40 with cover XIX along the line.Figure 19 shows, cap 70, especially parcel 74, surrounds the edge 35 of shell main body 30 and extends into the ring-shaped step 36 of shell main body 30.By surrounding the edge 35 of shell main body 30, cap 70 also can fill up the depression 37 in shell main body 30.Cap 70 enters the connection that projection 34, depression 37 and the extension of ring-shaped step 36 can strengthen cap 70 and shell main body 30, and provides larger stability for label 10.This cut-open view also show locking mechanism 50 (omissions of detail), locking mechanism cover 56, locking mechanism hole 51 and electronic component 60.
Figure 20 is the exploded view of shell 40 with cover according to an embodiment of the invention.The figure shows shell main body 30, locking mechanism 50, relation between electronic component 60 and cap 70.
Exemplary embodiment is not injection molded into the entirety (full injection mo(u)lding) of shell main body, and is only a part (be sometimes referred to as half injection mo(u)lding or part injection shaping) for shell main body.In injection molding process, because shell main body can easily be located in a mold, so part injection is shaping more firm.The full injection mo(u)lding of the shaping ratio of part injection with cheap, unlikely causes the thermal deformation of shell main body more fast.Owing to using less material, part injection is shaping also can provide lighter and less label.These advantages can bring less time of delivery and the throughput rate of Geng Gao.In the exemplary embodiment, end face and the edge 35 of shell main body 30 is only injection molded into.But it is shaping to the invention is not restricted to part injection.In other embodiments, full injection mo(u)lding can be used.
Figure 21-23 shows pin 80 according to an embodiment of the invention.Particularly, Figure 21-23 respectively illustrates side view, the top and bottom perspective views of pin 80.Exemplary pin 80 is standard pins of the hard label for using ball clutch mechanism.It comprises 86, axle 82 and be used for penetrating object and enter the tip 84 in the hole 51 of locking mechanism 50.As previously mentioned, the present invention is not limited thereto.In other embodiments, such as, the present invention can use the locking mechanism not needing pin.
With reference now to Fig. 2,24-28, show label 10 according to an embodiment of the invention.Particularly, Fig. 2,24-28 respectively illustrate the skeleton view of the label 10 when pin 80 is fixed to label 10, side view, vertical view, upward view, exploded view and cut-open view.Label 10 comprises pin 80, shell main body 30 and cap 70.Figure 28 is the cut-open view of label 10 XXVIII along the line.This figure and Figure 19 is similar, but shows the pin 80 of the remainder being fixed to label 10.Particularly, the figure shows and be connected to pin 80 and at the axle 82 of locking mechanism 50 internal fixtion.
Figure 29 is process flow diagram according to an embodiment of the invention.It illustrates the method 500 manufacturing label 10.In the exemplary embodiment, use injection moulding to provide shell main body (step 502), shell main body has outside surface and inside surface, and inside surface forms main cavity 33.Then, in main cavity 33, insert locking mechanism (step 504), locking mechanism is configured to receive pin in hole.Then, on the inside surface of main body electronic component sticked (step 506).Finally, injection mo(u)lding cap (step 508) on the inside surface of main body, cap closed housing main body, allows pin to enter locking mechanism hole simultaneously.But, the present invention is not limited thereto.In other embodiments, such as, locking mechanism can use the locking mechanism not needing pin.
Exemplary embodiment provides many advantages compared with standard label.Manufactured standard hard label establishes top shell and drain pan respectively, is inserted by electronic component in one of them shell, then top shell and drain pan supersonic welding is connected together.Exemplary technique 500, by using injection molding process to omit the step two shell supersonic weldings be connected together, can manufacture label quickly, bringing higher output, and reduce costs.The label manufactured thus is also more durable than standard label.This label also uses less material, reduces costs further.
Although describe the present invention about instantiation, those of ordinary skill in the art will be understood that, said system and technology exist a large amount of change and permutation and combination.Should be appreciated that, other embodiments can be applied, and without departing from the present invention, structural and functional amendment can be carried out.Like this, original idea of the present invention and scope broadly should be explained by appended claim.

Claims (20)

1. manufacture a method for label, it is characterized in that, described method comprises:
There is provided shell main body, described shell main body comprises outside surface and inside surface, and described inside surface forms main cavity;
In described main cavity, insert locking mechanism, described locking mechanism is configured to receive pin in hole;
The described inside surface of described main body provides electronic component;
Injection mo(u)lding cap on the described inside surface of described main body, described cap closes described shell main body, allows described pin to enter in described locking mechanism hole simultaneously.
2. method according to claim 1, is characterized in that, described shell main body adopts injection molding process manufacture.
3. method according to claim 1, is characterized in that, described electronic component is EAS element or RFID element.
4. method according to claim 1, is characterized in that, described locking mechanism is ball clutch mechanism.
5. method according to claim 1, is characterized in that, before cap described in injection mo(u)lding, described electronic component is pasted onto the described inside surface of described shell main body.
6. method according to claim 5, is characterized in that, also comprises: before cap described in injection mo(u)lding, and described electronic component provides protectiveness material.
7. method according to claim 1, is characterized in that, described shell main body comprises acronitrile-butadiene-styrene, and described cap comprises polypropylene.
8. method according to claim 1, is characterized in that, described shell main body also comprises the projection at the edge adjoining described shell main body, and described cap surrounds described projection.
9. method according to claim 8, is characterized in that, the outside surface of described main body comprises the ring-shaped step at the edge along described shell main body, and described cap surrounds the edge of described shell main body, and extends into described ring-shaped step.
10. method according to claim 9, is characterized in that, described edge comprises depression, and described cap fills up described depression.
11. methods according to claim 10, is characterized in that, described projection is positioned on the ectoloph at the edge adjoining described shell main body.
12. 1 kinds of labels, is characterized in that, comprising:
Shell main body, described shell main body comprises outside surface and inside surface, and described inside surface forms main cavity;
Locking mechanism, described locking mechanism is positioned at described main cavity, and described locking mechanism is configured to receive pin;
Electronic component, described electronic component is positioned on the described inside surface of described main body;
Cap, described cap be injection molding be molded over described main body inside surface on, described cap closes described shell main body, allows described pin to enter in described locking mechanism hole simultaneously.
13. labels according to claim 12, is characterized in that, described shell main body also comprises the projection at the edge adjoining described shell main body, and described cap surrounds described projection.
14. labels according to claim 13, is characterized in that, the described outside surface of described main body comprises the ring-shaped step at the edge along described shell main body, and described cap surrounds the edge of described shell main body, and extends into described ring-shaped step.
15. labels according to claim 14, it is characterized in that, described edge comprises depression, described cap fills up described depression.
16. labels according to claim 15, is characterized in that, described projection is positioned on the ectoloph at the edge adjoining described shell main body.
17. 1 kinds of methods manufacturing label, it is characterized in that, described method comprises:
There is provided shell main body, described shell main body comprises outside surface and inside surface, and described inside surface forms main cavity;
In described main cavity, insert locking mechanism, described locking mechanism is configured to described tag lock on article;
The described inside surface of described main body provides electronic component;
Injection mo(u)lding cap on the body, described cap closes described shell main body.
18. methods according to claim 17, is characterized in that, described shell main body adopts injection molding process manufacture.
19. methods according to claim 17, is characterized in that, described electronic component is EAS element or RFID element.
20. methods according to claim 17, is characterized in that, before cap described in injection mo(u)lding, described electronic component are pasted onto the described inside surface of described shell main body.
CN201510925278.4A 2015-12-14 2015-12-14 Injection molded label Pending CN105448186A (en)

Priority Applications (1)

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CN201510925278.4A CN105448186A (en) 2015-12-14 2015-12-14 Injection molded label

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Application Number Priority Date Filing Date Title
CN201510925278.4A CN105448186A (en) 2015-12-14 2015-12-14 Injection molded label

Publications (1)

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CN105448186A true CN105448186A (en) 2016-03-30

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1598899A (en) * 2003-08-08 2005-03-23 传感电子公司 A hard security tag and detaching device
CN1712084A (en) * 2005-07-20 2005-12-28 广州市高坚劳保用品有限公司 Breathing protective mask from secondary injecting formation and production thereof
CN2758878Y (en) * 2004-12-17 2006-02-15 庄晓东 Anti-theft label for glasses frame
US20080157979A1 (en) * 2004-06-02 2008-07-03 Adel O Sayegh Integrated Theft Deterrent Device
CN201584108U (en) * 2009-12-24 2010-09-15 杭州美思特电子科技有限公司 Shopping mall antitheft label
WO2011055157A2 (en) * 2009-11-05 2011-05-12 Vathy Zoltan Eas pin combined with a plastic encapsulated rfid tag to be connected to an eas label, particularly for tracking articles of clothing

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1598899A (en) * 2003-08-08 2005-03-23 传感电子公司 A hard security tag and detaching device
US20080157979A1 (en) * 2004-06-02 2008-07-03 Adel O Sayegh Integrated Theft Deterrent Device
CN2758878Y (en) * 2004-12-17 2006-02-15 庄晓东 Anti-theft label for glasses frame
CN1712084A (en) * 2005-07-20 2005-12-28 广州市高坚劳保用品有限公司 Breathing protective mask from secondary injecting formation and production thereof
WO2011055157A2 (en) * 2009-11-05 2011-05-12 Vathy Zoltan Eas pin combined with a plastic encapsulated rfid tag to be connected to an eas label, particularly for tracking articles of clothing
CN201584108U (en) * 2009-12-24 2010-09-15 杭州美思特电子科技有限公司 Shopping mall antitheft label

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