CN105445272A - High-precision automatic detection device - Google Patents
High-precision automatic detection device Download PDFInfo
- Publication number
- CN105445272A CN105445272A CN201510896421.1A CN201510896421A CN105445272A CN 105445272 A CN105445272 A CN 105445272A CN 201510896421 A CN201510896421 A CN 201510896421A CN 105445272 A CN105445272 A CN 105445272A
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- fixed
- connection block
- precision automatic
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- ccd camera
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- 238000001514 detection method Methods 0.000 title abstract description 6
- 230000033001 locomotion Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/8411—Application to online plant, process monitoring
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a high-precision automatic detection device which comprises a portal frame. The top of the portal frame is provided with a sliding table moving in the X-axis direction, the bottom of the sliding table is connected with a lead screw transmission mechanism, the surface of the sliding table is provided with an extension platform, the surface of the extension platform is provided with a linear guide rail moving in the Y-axis direction, the surface of the linear guide rail is provided with a connecting base, and one side of the connecting base is connected with a vertically arranged connecting rod. The connecting rod is provided with a CCD camera, the CCD camera is connected with a computer control system through wireless signals, and the other side of the connecting rod is connected with a transmission mechanism. The high-precision automatic detection device is simple in structure, convenient to operate, high in identification precision and quick in production speed.
Description
Technical field
The present invention relates to photovoltaic apparatus field, be specifically related to a kind of High Precision Automatic pick-up unit.
Background technology
In photovoltaic art, terminal box is one of conventional parts, and the preparation of its terminal box has higher requirement, and quality of particularly its welding directly affects the quality of product.So some solder(ing) paste is the link of particular importance, operation terminates generally to be identified by artificial visual inspection afterwards, and eye recognition generally can only find larger problem of misalignment, and observes speed slowly, greatly affects speed of production.
Summary of the invention
The object of the invention is to the above problem overcoming prior art existence, provide a kind of High Precision Automatic pick-up unit, the present invention is easy to operate, and accuracy of identification is high, and speed of production is fast.
For realizing above-mentioned technical purpose, reach above-mentioned technique effect, the present invention is achieved through the following technical solutions:
A kind of High Precision Automatic pick-up unit, comprise portal frame, described portal frame top is provided with the slide unit moved in the X-axis direction, be connected with lead-screw drive mechanism bottom described slide unit, described slide unit surface is provided with Yan Shengpingtai, describedly prolong raw platform surface and be provided with along Y direction line of motion guide rail, described line slideway surface is provided with Connection Block, described Connection Block side is connected with vertically disposed connecting link, described connecting link is provided with CCD camera, described CCD camera is connected with computer control system by wireless signal, described Connection Block opposite side is connected with gear train.
Further, prolong life platform side described in and be provided with the first limit switch.
Further, described Connection Block side is provided with the second limit switch.
Further, also light source is provided with bottom described connecting link.
Further, described CCD camera is connected with connecting link by support, and described support comprises two fixed heads be arranged in parallel, and described fixed head is sheathed to be fixed on connecting link, also be provided with fixed bar between fixed head described in two, described CCD camera is fixed on fixed bar.
Further, described gear train comprises driving belt, described driving belt one end is on the driven wheel sheathed, the other end is set on driving wheel, described driving wheel is connected with stepper motor, described engaged wheel is connected with bearing by rotating shaft, and described bearing is fixed on Connection Block, and described Connection Block sandwiched is fixed on belt.
The invention has the beneficial effects as follows:
1, this device adopt gantry frame structure arrange, can be arranged on above production line, and can not limit by space, highly versatile;
2, adopt slide unit and slide rail design, CCD camera can be made to move along two bit planes of X-axis and Y-axis, realize the detection of taking pictures of multiple product on a carrier, practical;
3, CCD camera is fixed on connecting link by support is sheathed, directly can realize the adjustment of the positions such as focusing to the variation of support upper-lower position, make convenient and reliable operation, be beneficial to the detection to different product during adjustment.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of instructions, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present invention.The specific embodiment of the present invention is provided in detail by following examples and accompanying drawing thereof.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in embodiment of the present invention technology, be briefly described to the accompanying drawing used required in the description of embodiment technology below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is one-piece construction schematic diagram of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
With reference to shown in Fig. 1, a kind of High Precision Automatic pick-up unit, comprise portal frame 1, portal frame top is provided with the slide unit 2 moved in the X-axis direction, be connected with lead-screw drive mechanism 3 bottom slide unit, slide unit surface is provided with prolongs life platform 4, prolonging raw platform surface is provided with along Y direction line of motion guide rail 5, line slideway surface is provided with Connection Block 6, Connection Block side is connected with vertically disposed connecting link 7, connecting link is provided with CCD camera 8, CCD camera is connected with computer control system by wireless signal, and Connection Block opposite side is connected with gear train 9.
Wherein, prolong life platform side and be provided with the first limit switch 10, ensure the movement locus of Yan Shengpingtai, Connection Block side is provided with the second limit switch 11, ensures the movement locus of Connection Block.
Also be provided with light source 12 bottom connecting link, the use of auxiliary CCD camera, and light source is independently arranged, easy disassembly, is convenient to maintenance maintenance.
CCD camera is connected with connecting link by support 13, support comprises two fixed heads be arranged in parallel 14, fixed head is sheathed to be fixed on connecting link, fixed bar 15 is also provided with between two fixed heads, CCD camera is fixed on fixed bar, and the position coarse adjustment for CCD camera can directly realize the adjustment of support fixed position, and can rotate adjustment position of orientation, from machinery start with adjustment position can avoid to the adjustment of Systematical control part come simple and convenient, also avoid the damage of system program.
Gear train comprises driving belt 16, driving belt one end is set on engaged wheel 17, the other end is set on driving wheel, and driving wheel is connected with stepper motor 19, and engaged wheel is connected with bearing 20 by rotating shaft, bearing is fixed on Connection Block, Connection Block sandwiched is fixed on belt, and belt drive is more stable, and is easy to change, reduce use cost, improve service precision.
The principle of work of the present embodiment is as follows:
During use, directly be erected on device fabrication line by portal frame, then adjust the initial position of CCD camera, captured photo is sent in computer control system by wireless signal by CCD camera, computer control system carries out analysis identification to it, and judges.CCD camera complete first take pictures after, move to second product by slide unit to carry out repeating to take pictures uploading action, until whole drained one-tenth, then slide unit resets, gear train rotates, by Connection Block shift position to second row position, repeat the detection action of first row, realize two-dimensional space motion and detect, robotization performance is high, and transmission of wireless signals mode decreases the setting of cable, facilitate moving of CCD camera, avoid the complicated of equipment.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (6)
1. a High Precision Automatic pick-up unit, it is characterized in that: comprise portal frame, described portal frame top is provided with the slide unit moved in the X-axis direction, be connected with lead-screw drive mechanism bottom described slide unit, described slide unit surface is provided with Yan Shengpingtai, describedly prolong raw platform surface and be provided with along Y direction line of motion guide rail, described line slideway surface is provided with Connection Block, described Connection Block side is connected with vertically disposed connecting link, described connecting link is provided with CCD camera, described CCD camera is connected with computer control system by wireless signal, described Connection Block opposite side is connected with gear train.
2. the High Precision Automatic pick-up unit of one according to claim 1, is characterized in that: described in prolong life platform side and be provided with the first limit switch.
3. the High Precision Automatic pick-up unit of one according to claim 1, is characterized in that: described Connection Block side is provided with the second limit switch.
4. the High Precision Automatic pick-up unit of one according to claim 1, is characterized in that: be also provided with light source bottom described connecting link.
5. the High Precision Automatic pick-up unit of one according to claim 1, it is characterized in that: described CCD camera is connected with connecting link by support, described support comprises two fixed heads be arranged in parallel, described fixed head is sheathed to be fixed on connecting link, also be provided with fixed bar between fixed head described in two, described CCD camera is fixed on fixed bar.
6. the High Precision Automatic pick-up unit of one according to claim 1, it is characterized in that: described gear train comprises driving belt, described driving belt one end is on the driven wheel sheathed, the other end is set on driving wheel, described driving wheel is connected with stepper motor, described engaged wheel is connected with bearing by rotating shaft, and described bearing is fixed on Connection Block, and described Connection Block sandwiched is fixed on belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510896421.1A CN105445272B (en) | 2015-12-08 | 2015-12-08 | A kind of High Precision Automatic detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510896421.1A CN105445272B (en) | 2015-12-08 | 2015-12-08 | A kind of High Precision Automatic detection device |
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| CN105445272A true CN105445272A (en) | 2016-03-30 |
| CN105445272B CN105445272B (en) | 2019-04-09 |
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| CN201510896421.1A Active CN105445272B (en) | 2015-12-08 | 2015-12-08 | A kind of High Precision Automatic detection device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105761766A (en) * | 2016-03-16 | 2016-07-13 | 武汉大学 | Nuclear containment high-resolution image acquisition system |
| CN105866031A (en) * | 2016-05-19 | 2016-08-17 | 山东省科学院自动化研究所 | Scanning table for terahertz nondestructive testing and scanning imaging device and method |
| CN108931524A (en) * | 2018-04-27 | 2018-12-04 | 上海宝钢工业技术服务有限公司 | Rail mounted driving hanging beam fatigue crack detection device |
| CN109973795A (en) * | 2019-04-24 | 2019-07-05 | 上海振华重工(集团)股份有限公司 | Camera support |
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| EP0772381A1 (en) * | 1995-11-06 | 1997-05-07 | Framatome Connectors International S.A. | Method and device for fitting electronic components in a printed circuit board |
| CN201298024Y (en) * | 2008-11-20 | 2009-08-26 | 陈百捷 | Automatically controlled silicon chip checking system |
| CN101762610A (en) * | 2008-11-17 | 2010-06-30 | 苏州德天自动化科技有限公司 | Device for automatically regulating loading platform |
| CN201787926U (en) * | 2010-09-30 | 2011-04-06 | 东莞市奥普特自动化科技有限公司 | On-line solder paste printing detection device |
| CN102565076A (en) * | 2012-01-17 | 2012-07-11 | 柳州高华机械有限公司 | On-line detection production line |
| CN204142641U (en) * | 2014-08-06 | 2015-02-04 | 天津福莱迪科技发展有限公司 | A kind of Mobile phone screen automatic detection device |
| CN104457573A (en) * | 2014-12-12 | 2015-03-25 | 苏州赛硕软件有限公司 | Laser detection mechanism |
| CN205280599U (en) * | 2015-12-08 | 2016-06-01 | 苏州索力旺新能源科技有限公司 | High accuracy automatic checkout device |
-
2015
- 2015-12-08 CN CN201510896421.1A patent/CN105445272B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0772381A1 (en) * | 1995-11-06 | 1997-05-07 | Framatome Connectors International S.A. | Method and device for fitting electronic components in a printed circuit board |
| CN101762610A (en) * | 2008-11-17 | 2010-06-30 | 苏州德天自动化科技有限公司 | Device for automatically regulating loading platform |
| CN201298024Y (en) * | 2008-11-20 | 2009-08-26 | 陈百捷 | Automatically controlled silicon chip checking system |
| CN201787926U (en) * | 2010-09-30 | 2011-04-06 | 东莞市奥普特自动化科技有限公司 | On-line solder paste printing detection device |
| CN102565076A (en) * | 2012-01-17 | 2012-07-11 | 柳州高华机械有限公司 | On-line detection production line |
| CN204142641U (en) * | 2014-08-06 | 2015-02-04 | 天津福莱迪科技发展有限公司 | A kind of Mobile phone screen automatic detection device |
| CN104457573A (en) * | 2014-12-12 | 2015-03-25 | 苏州赛硕软件有限公司 | Laser detection mechanism |
| CN205280599U (en) * | 2015-12-08 | 2016-06-01 | 苏州索力旺新能源科技有限公司 | High accuracy automatic checkout device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105761766A (en) * | 2016-03-16 | 2016-07-13 | 武汉大学 | Nuclear containment high-resolution image acquisition system |
| CN105866031A (en) * | 2016-05-19 | 2016-08-17 | 山东省科学院自动化研究所 | Scanning table for terahertz nondestructive testing and scanning imaging device and method |
| CN105866031B (en) * | 2016-05-19 | 2018-09-18 | 山东省科学院自动化研究所 | A kind of scan table, scanned imagery device and method for Terahertz non-destructive testing |
| CN108931524A (en) * | 2018-04-27 | 2018-12-04 | 上海宝钢工业技术服务有限公司 | Rail mounted driving hanging beam fatigue crack detection device |
| CN108931524B (en) * | 2018-04-27 | 2020-12-04 | 上海宝钢工业技术服务有限公司 | Track type crane beam fatigue crack detection device |
| CN109973795A (en) * | 2019-04-24 | 2019-07-05 | 上海振华重工(集团)股份有限公司 | Camera support |
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| Publication number | Publication date |
|---|---|
| CN105445272B (en) | 2019-04-09 |
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Effective date of registration: 20190923 Address after: 215123 Second Floor of 15 Environmental Protection Industrial Park 158 Jinshajiang Road, Science and Technology City, Suzhou High-tech Zone, Jiangsu Province Patentee after: Suzhou Yuanyi Intelligent Technology Co.,Ltd. Address before: 215123 Jiangsu high tech Zone, Suzhou science and Technology City, Jinsha River Road, No. 158 (Environmental Protection Industrial Park, No. 15 plant) Patentee before: SUZHOU SUOLIWANG NEW ENERGY TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20231030 Address after: Room 402, 4th Floor, Building 4, Building 101, Welfare Village, Guangfu Town, Wuzhong District, Suzhou City, Jiangsu Province, 215000 Patentee after: Suzhou Soliyi Intelligent Technology Co.,Ltd. Address before: Building 15, 2nd Floor, Environmental Protection Industrial Park, No. 158 Jinshajiang Road, Science and Technology City, Suzhou High tech Zone, Jiangsu Province, 215123 Patentee before: Suzhou Yuanyi Intelligent Technology Co.,Ltd. |
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