CN105444999A - Static test loading method for long straight wings of small unmanned air vehicle - Google Patents
Static test loading method for long straight wings of small unmanned air vehicle Download PDFInfo
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Abstract
一种适用于小型无人机长直机翼的静力测试加载方法,其特征在于加载装置包括:机翼弦向绑带(2),约束机翼弦向绑带(2)展向移动的机翼展向绑带(4),位于机翼弦向绑带(2)上的机翼加载点吊环(8),位于机翼下方左右机翼之间,连接左右机翼展向绑带(4)的锁紧装置(3)和载荷沙袋(7)。本发明采用绑带框架式设计,通过在机翼表面束缚若干沿弦向、展向的高强度绑带,构成外载荷传递框架,从而将挂载的沙袋重量转化为飞机机翼(6)的结构载荷,用于结构的静力测试加载。该加载方法及装置使用简便,加载可靠,成本低廉,适应性强,适用于各类中、小型无人机长直机翼的静力试验。
A static test loading method suitable for a long straight wing of a small unmanned aerial vehicle, characterized in that the loading device includes: a wing chord strap (2), which constrains the spanwise movement of the wing chord strap (2) The spanwise straps (4) are located at the wing loading point suspension rings (8) on the chord straps (2), between the left and right wings below the wing, connecting the spanwise straps of the left and right wings ( 4) locking device (3) and load sandbag (7). The present invention adopts strap frame design, by binding a number of high-strength straps along the chord and span directions on the surface of the wing to form an external load transmission frame, thereby converting the weight of the sandbags mounted into the weight of the aircraft wing (6). Structural loads, for static test loading of structures. The loading method and device are easy to use, reliable in loading, low in cost and strong in adaptability, and are suitable for static tests of long straight wings of various medium and small unmanned aerial vehicles.
Description
技术领域technical field
本发明涉及一种小型无人机长直机翼的静力测试加载方法,属于航空飞行器结构静强度试验领域,适用于小型无人机大展弦比机翼的结构静强度试验加载。The invention relates to a static test loading method for a long straight wing of a small unmanned aerial vehicle, belongs to the field of static strength tests of aviation aircraft structures, and is suitable for loading the static strength test of a wing of a small unmanned aerial vehicle with a large aspect ratio.
背景技术Background technique
无人机是现代战争中战场侦查的重要手段。小型无人机由于其具有外形尺度小、视觉隐身效果好、制造成本低、运输使用灵活方便、战场机动性高等特点,是现代战争中,实现前线窥视侦查敌情、信息中继、辅助通讯等战术任务的重要武器。这类无人机通常为大展弦比长直机翼结构,搭载必要的通讯、侦查设备载荷,并具有一定的滞空能力。国外著名的无人机,如“扫描鹰”无人机,属于这一类型。UAV is an important means of battlefield reconnaissance in modern warfare. Due to its small size, good visual stealth effect, low manufacturing cost, flexible and convenient transportation, and high battlefield mobility, small UAVs are ideal for front-line spying and reconnaissance of the enemy, information relay, auxiliary communication and other tactics in modern warfare. An important weapon for the mission. This type of UAV usually has a long straight wing structure with a large aspect ratio, carries the necessary communication and reconnaissance equipment loads, and has a certain ability to stay in the air. Famous foreign drones, such as the "Scan Eagle" drone, belong to this type.
飞机结构强度试验通常是指结构静力测试,它是通过在飞机表面加载一定量级的静力载荷,通过测量结构的变形、应变状态,检验飞机在设计载荷作用下的承载能力,从而为飞机的飞行安全、结构安全提供保障。机翼是飞机的主要升力面,也是全机最主要的承载部件,对于飞机结构安全至关重要。对于小型无人机而言,由于其机翼展向尺寸相对较大,结构相对“细长”,同时机翼又是其主要受载部件,因此,相对机身、尾翼等其它部件,机翼的强度问题最为突出。常规飞机的静强度试验技术相对较为成熟,有专用的加载设备,可模拟飞机在飞行中的任意载荷状态,然而,这类设备相对较为笨重,需要固定的试验场所,具有一定的试验规模,成本也比较高,并不适合于低成本的小型无人机静力试验开展。The aircraft structural strength test usually refers to the structural static test, which is to test the bearing capacity of the aircraft under the design load by loading a certain magnitude of static load on the surface of the aircraft and measuring the deformation and strain state of the structure, so as to provide Provide guarantees for flight safety and structural safety. The wing is the main lifting surface of the aircraft and the most important load-bearing component of the whole aircraft, which is crucial to the safety of the aircraft structure. For small unmanned aerial vehicles, due to the relatively large span-wise size of its wings, the structure is relatively "slender", and the wings are its main load-bearing components. Therefore, compared with other components such as the fuselage and empennage, the The strength problem is the most prominent. The static strength test technology of conventional aircraft is relatively mature, and there are special loading equipment, which can simulate any load state of the aircraft in flight. However, this kind of equipment is relatively heavy and requires a fixed test site, with a certain test scale and cost. It is also relatively high, and is not suitable for low-cost small UAV static tests.
此外,飞机结构静力测试需要在结构表面施加一定量级的作用力,模拟飞行中的载荷分布。小型无人机由于其自身结构尺寸小,特别是机翼的弦向尺度小,翼载设备容易造成异型突起,机翼结构外型细节特征多样,因此小型无人机机翼表面的分布式加载难度大。In addition, the static test of aircraft structure needs to apply a certain magnitude of force on the surface of the structure to simulate the load distribution in flight. Due to the small size of the small drone's structure, especially the small chordwise scale of the wing, the wing-mounted equipment is easy to cause abnormal protrusions, and the details of the wing structure are various. Therefore, the distributed loading on the wing surface of the small drone High difficulty.
因此,需要开发一种适用于小型无人机结构特征的,使用简便、成本低廉,且具有一定通用性的静力测试加载方法,并开发相应的配套试验装置,以实现小型无人机静力测试加载的目的。Therefore, it is necessary to develop a static test loading method that is suitable for the structural characteristics of small UAVs, is easy to use, low in cost, and has certain versatility, and develops corresponding supporting test devices to realize the static load of small UAVs. Purpose of test load.
发明内容Contents of the invention
本发明人认识到,小型无人机机翼静力测试加载方法及装置,应当能够实现沿机翼展向的载荷分布,加载点的位置在试验过程中应当能够保持相对固定,即弦向、展向无滑动,且能够实现试验过程中逐级加载,模拟不同量级的载荷,并且还应当成本低、加载装置拆装方便,并且加载装置的安装不需要对飞机机体结构做任何改造。The inventor realized that the loading method and device for the static test of the wing of a small unmanned aerial vehicle should be able to realize the load distribution along the span of the wing, and the position of the loading point should be kept relatively fixed during the test, that is, the chord, There should be no sliding in the span direction, and it should be able to load step by step during the test process to simulate loads of different magnitudes. It should also be low in cost, easy to disassemble and assemble the loading device, and the installation of the loading device does not require any modification to the aircraft body structure.
考虑到上述需要,本发明人针对小型无人机结构外形复杂、多变,静力测试难以有效加载的难题,提供了一种适用于小型无人机长直机翼的静力测试加载方法和方案,使用简便、成本低廉、不影响机体结构,且具有一定的通用性。In view of the above needs, the inventors have provided a static test loading method suitable for small unmanned aerial vehicles with long straight wings and The scheme is easy to use, low in cost, does not affect the body structure, and has certain versatility.
根据本发明的一个方面,提供了一种适用于小型无人机长直机翼的静力测试加载装置,其特征在于包括:According to one aspect of the present invention, there is provided a static test loading device suitable for a long straight wing of a small unmanned aerial vehicle, characterized in that it comprises:
机翼弦向绑带;约束机翼弦向绑带展向移动的机翼展向绑带;位于机翼弦向绑带上的机翼加载点吊环;位于机翼下翼面、左右机翼之间,连接左右机翼展向绑带的锁定装置;载荷沙袋。Wing chord straps; wing spanwise straps that constrain the spanwise movement of wing chord straps; wing loading point rings located on wing chord straps; located between wing lower surface, left and right wings Between, the locking device connecting the left and right wingspan straps; loading sandbags.
根据本发明的另一个方面,提供了一种小型飞机长直机翼的静力测试加载方法,其特征在于包括:According to another aspect of the present invention, a kind of static test loading method of long straight wing of small aircraft is provided, it is characterized in that comprising:
A)沿飞机机翼展向设置若干站位,作为加载点和绑带站位,模拟飞行中的载荷沿展向分布;A) Several stations are set along the span of the aircraft wing as loading points and strap stations to simulate the distribution of loads in flight along the span direction;
B)在每个站位处,将机翼弦向绑带沿着机翼弦向缠绕一周并锁紧,从而在静力测试中将载荷通过绑带均匀传递给机翼展向站位剖面;B) At each station, wrap the wing chordwise straps around the wing chord direction and lock them tightly, so that the load is evenly transmitted to the wing spanwise station section through the straps during the static test;
C)在机翼上表面绑带距前缘1/4弦长点位置处,挂载沙袋载荷,挂载的位置模拟了机翼弦向的作用点位置;其中飞机为倒置姿态;C) Mount the sandbag load at the position where the strap on the upper surface of the wing is 1/4 of the chord length from the leading edge, and the mounted position simulates the position of the action point in the chord direction of the wing; the aircraft is in an inverted attitude;
D)在机翼上、下表面沿机翼展向设置纵向连接的机翼展向绑带,采用粘接搭扣连接,既便于快速装配,又可以提供足够的展向约束,且连接稳固,防止加载点在测试过程中沿展向滑移;D) The upper and lower surfaces of the wing are provided with longitudinally connected spanwise straps along the spanwise direction of the wing, which are connected by adhesive buckles, which is not only convenient for quick assembly, but also provides sufficient spanwise restraint, and the connection is stable. Prevent the loading point from slipping along the span during the test;
E)在机翼下表面的左、右纵向连接的所述机翼展向绑带之间设置锁紧装置,用于连接左、右机翼展向绑带并挂载在飞机机身之上。E) A locking device is arranged between the left and right longitudinally connected spanwise straps on the lower surface of the wing, for connecting the left and right spanwise straps and mounting them on the aircraft fuselage.
本发明的优点包括:Advantages of the present invention include:
1)加载点位置相对固定,定位可靠,具有足够的约束力束缚;2)加载装置装卸方便,不需要对飞机结构做任何变动,即可实现快速安装和加载;3)具有逐级加载的能力,可以实现载荷的阶梯递增或递减;4)实用性强,成本低廉便于改造,能够适用于小型无人机结构外型复杂、异形突起多的情况。1) The position of the loading point is relatively fixed, the positioning is reliable, and it has sufficient binding force; 2) The loading device is easy to install and disassemble, and can be quickly installed and loaded without any changes to the aircraft structure; 3) It has the ability to load step by step , can realize the stepwise increase or decrease of the load; 4) strong practicability, low cost and easy transformation, and can be applied to the situation where the structure of the small UAV is complex and there are many irregular protrusions.
本发明的主要适用范围:应用对象主要为小型无人机长直机翼构型,亦可用于常规轻质飞机中等或大展弦比构型。The main scope of application of the present invention: the application object is mainly small unmanned aerial vehicles with long straight wing configurations, and it can also be used in conventional light aircraft with medium or large aspect ratio configurations.
附图说明Description of drawings
图1显示了根据本发明的一个实施例的加载装置宏观示意图。Fig. 1 shows a macroscopic schematic diagram of a loading device according to an embodiment of the present invention.
图2显示了机翼弦向绑带(2)的安装与连接。Figure 2 shows the installation and connection of the wing chordwise straps (2).
图3显示了根据本发明的一个实施例的连接左、右机翼展向绑带(4)的锁紧装置(3)的连接示意图。Fig. 3 shows a connection schematic diagram of the locking device (3) connecting the left and right wing spanwise straps (4) according to an embodiment of the present invention.
图4显示了载荷沙袋(7)在机翼上的加载。Figure 4 shows the loading of the load sandbags (7) on the wing.
图5显示了本发明的一个实例中,机翼弦向绑带(2)与机翼展向绑带(4)束缚于测试飞机对象(1)的机翼(6)之上的实物效果。Fig. 5 has shown that in an example of the present invention, the actual effect of the wing chord strap (2) and the wing span strap (4) being restrained on the wing (6) of the test aircraft object (1).
图6显示了本发明的上述实例中,机翼最大挂载状态下,机翼挂载点吊环(8)与载荷沙袋(7)的挂钩(9)的最严酷受载实物效果。Fig. 6 has shown above-mentioned example of the present invention, under the wing maximum loading state, the harshest loaded physical effect of the wing hardpoint suspension ring (8) and the hook (9) of the load sandbag (7).
图7显示了本发明的上述实例中,最大挂载状态下飞机的整机实施效果。Fig. 7 shows the implementation effect of the whole aircraft in the maximum mounted state in the above example of the present invention.
图8显示了本发明的上述实例中,静力试验测得的应变结果曲线。Fig. 8 shows the strain result curve measured by the static test in the above example of the present invention.
具体实施方式detailed description
本发明采用绑带框架式设计,通过在机翼表面束缚若干沿弦向、展向的高强度绑带,构成外载荷传递框架,从而将挂载的沙袋重量转化为飞机机翼(6)的结构载荷,用于开展针对飞机对象(1)的静力测试。飞机对象(1)为小型长直机翼构型无人机,主要结构部件为机身(5)和机翼(6)。The present invention adopts strap frame design, by binding a number of high-strength straps along the chord and span directions on the surface of the wing to form an external load transfer frame, thereby converting the weight of the sandbags mounted into the weight of the aircraft wing (6). Structural loads for carrying out static tests on an aircraft object (1). The aircraft object (1) is a small unmanned aerial vehicle with a long straight wing configuration, and the main structural components are a fuselage (5) and a wing (6).
以下结合附图说明本发明的具体实施的技术方案。The technical scheme of the specific implementation of the present invention will be described below in conjunction with the accompanying drawings.
根据本发明的一个实施例的小型无人机长直机翼加载装置如图1、图2、图3、图4所示。本发明加载装置的主体采用帆布绑带设计。即沿飞机机翼(6)展向设置若干站位,作为加载点和绑带站位,同时模拟飞行中的载荷沿展向分布;每个站位处,将机翼弦向绑带(2)沿着机翼弦向缠绕一周,用粘接搭扣(11)锁紧,静力测试中可将载荷通过绑带均匀传递给机翼展向站位剖面;机翼上表面(静力测试中飞机为倒置姿态)绑带距前缘1/4弦长点位置附近,设有金属吊环(8),用于挂载沙袋载荷,同时吊环(8)的位置模拟了机翼弦向的作用点位置;机翼上、下表面沿机翼展向设有纵向连接的机翼展向绑带(4),亦采用粘接搭扣(11)连接,既便于快速装配,又可以提供足够的展向约束,且连接稳固,防止加载点在测试过程中沿展向滑移;机翼下表面的左、右纵向连接绑带(4)之间设有锁紧装置(3),连接左、右机翼纵向连接绑带(4)并挂载在飞机机身(5)之上。根据本发明的一个实施例,锁紧装置(3)为类似于锁环的结构(图3所示)。在根据本发明的一个具体实施例中,机翼展向绑带(4)从锁紧装置(3)的底部穿过并绕过该装置的绕柱(12),然后从绕柱(12)与该装置的缝隙中穿出(如图3左上所示)。通过调节穿过锁紧装置(3)的绑带的长度,可以调节左、右机翼展向绑带(4)的松紧,并通过粘接搭扣(11)锁定,为左、右绑带提供足够的展向约束。同时,机翼展向绑带(4)借助锁紧装置(3)的绕柱(12)的约束反力,使该装置具有一定的自锁效果。挂载载荷由顶部带有挂钩(9)、底部带有挂环(10)的载荷沙袋(7)模拟,可实现静力测试的逐级加载。According to one embodiment of the present invention, the loading device for long straight wings of a small unmanned aerial vehicle is shown in Fig. 1 , Fig. 2 , Fig. 3 and Fig. 4 . The main body of the loading device of the present invention is designed with a canvas strap. That is, several stations are set along the span direction of the aircraft wing (6) as loading points and strap stations, and the load distribution in flight is simulated at the same time; at each station, the wing chord straps (2 ) around the chord direction of the wing, and lock it with the adhesive buckle (11). The aircraft is in an inverted attitude) near the 1/4 chord length point of the leading edge, there is a metal lifting ring (8) for mounting sandbag loads, and the position of the lifting ring (8) simulates the effect of the chord direction of the wing point position; the upper and lower surfaces of the wings are provided with longitudinally connected spanwise straps (4) along the spanwise direction of the wings, which are also connected by adhesive buckles (11), which are convenient for quick assembly and provide sufficient The spanwise constraint and the connection are stable to prevent the loading point from slipping along the spanwise direction during the test; a locking device (3) is provided between the left and right longitudinal connecting straps (4) on the lower surface of the wing to connect the left and right The wings are longitudinally connected with straps (4) and mounted on the aircraft fuselage (5). According to one embodiment of the present invention, the locking device (3) has a structure similar to a lock ring (shown in Figure 3). In a specific embodiment according to the present invention, the spanwise strap (4) passes through the bottom of the locking device (3) and goes around the device's winding post (12), and then from the winding post (12) Pass through the gap with the device (as shown in the upper left of Figure 3). By adjusting the length of the straps passing through the locking device (3), the tightness of the left and right wing spanwise straps (4) can be adjusted, and locked by the adhesive buckle (11), which is the left and right straps Provide sufficient span constraints. Simultaneously, the spanwise binding strap (4) makes the device have a certain self-locking effect by means of the restraining reaction force of the post (12) of the locking device (3). The mounted load is simulated by a load sandbag (7) with a hook (9) on the top and a hanging ring (10) on the bottom, which can realize the step-by-step loading of the static test.
实例:测试对象为翼展约1.7米的小型长直机翼无人机,飞机全机重量约20kg,机翼表面存在由于舵机安装、舵面安装造成的异型突起。测试过程中可实现载荷增量为20%的逐级加载;测试中最大载荷可达到44kg,挂载方式仍然有效,无挂载点移动或脱落;静力测试结果(应变随载荷增量变化)表明,该加载方案线性度良好(如图8所示),满足飞机静力测试基本要求。该实例静力测试加载装置的总制作成本仅为人民币六百余元,而通常此类静力试验外协成本高达数万元甚至数十万元,且需要固定的试验场所,专门的配套设施和试验样机,成本高昂。Example: The test object is a small long straight wing UAV with a wingspan of about 1.7 meters. The weight of the aircraft is about 20kg. During the test, it can be loaded step by step with a load increment of 20%; the maximum load in the test can reach 44kg, the mounting method is still valid, and no mounting point moves or falls off; static test results (strain changes with load increments) It shows that the linearity of this loading scheme is good (as shown in Figure 8), which meets the basic requirements of aircraft static test. The total production cost of the static test loading device in this example is only more than 600 yuan, but usually the outsourcing cost of this kind of static test is as high as tens of thousands or even hundreds of thousands of yuan, and a fixed test site and special supporting facilities are required And test prototypes, the cost is high.
图5-图7是显示该测试实例的现场情况图片,图8是测试结果曲线。从图8的测试结果曲线中可以看出,应用本发明的加载装置和方法测得的机翼表面应变值随载荷增加呈线性关系,且线性度良好,说明本发明逐级加载有效,测试数据平稳、分散性小,是较为理想的静力测试结果。Figure 5-Figure 7 is a picture showing the scene of the test example, and Figure 8 is the curve of the test result. As can be seen from the test result curve of Fig. 8, the wing surface strain value measured by the loading device and method of the present invention has a linear relationship with the increase of load, and the linearity is good, indicating that the present invention is effectively loaded step by step, and the test data It is stable and has little dispersion, which is an ideal static test result.
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CN106017877A (en) * | 2016-05-16 | 2016-10-12 | 中国航空工业集团公司西安飞机设计研究所 | Loading method in movable surface limit load test |
CN108168855A (en) * | 2017-11-29 | 2018-06-15 | 中国航空工业集团公司沈阳飞机设计研究所 | A kind of aircraft nose landing gear outer barrel suspension joint launch slow test method |
CN109612659A (en) * | 2018-12-28 | 2019-04-12 | 湖北航天技术研究院总体设计所 | A kind of load charger of abnormity configuration bay section |
CN110346098A (en) * | 2019-07-05 | 2019-10-18 | 傅明尧 | A kind of wing slow test hanging apparatus |
CN112461644A (en) * | 2020-11-19 | 2021-03-09 | 航天彩虹无人机股份有限公司 | Clamping device for testing electrical performance of sensor antenna under static deformation of wing |
WO2024061148A1 (en) * | 2022-09-19 | 2024-03-28 | 峰飞航空科技(昆山)有限公司 | Test frame for strength of wings under static loads |
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CN106017877A (en) * | 2016-05-16 | 2016-10-12 | 中国航空工业集团公司西安飞机设计研究所 | Loading method in movable surface limit load test |
CN106017877B (en) * | 2016-05-16 | 2018-11-13 | 中国航空工业集团公司西安飞机设计研究所 | A kind of load loading method in active face Ultimate load test |
CN108168855A (en) * | 2017-11-29 | 2018-06-15 | 中国航空工业集团公司沈阳飞机设计研究所 | A kind of aircraft nose landing gear outer barrel suspension joint launch slow test method |
CN109612659A (en) * | 2018-12-28 | 2019-04-12 | 湖北航天技术研究院总体设计所 | A kind of load charger of abnormity configuration bay section |
CN110346098A (en) * | 2019-07-05 | 2019-10-18 | 傅明尧 | A kind of wing slow test hanging apparatus |
CN112461644A (en) * | 2020-11-19 | 2021-03-09 | 航天彩虹无人机股份有限公司 | Clamping device for testing electrical performance of sensor antenna under static deformation of wing |
WO2024061148A1 (en) * | 2022-09-19 | 2024-03-28 | 峰飞航空科技(昆山)有限公司 | Test frame for strength of wings under static loads |
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