CN105425781B - Washing machine control panel senile experiment equipment and experimental method - Google Patents

Washing machine control panel senile experiment equipment and experimental method Download PDF

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Publication number
CN105425781B
CN105425781B CN201510984588.3A CN201510984588A CN105425781B CN 105425781 B CN105425781 B CN 105425781B CN 201510984588 A CN201510984588 A CN 201510984588A CN 105425781 B CN105425781 B CN 105425781B
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washing machine
control panel
square wave
machine control
resistance
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CN105425781A (en
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陈明
田如海
屠博斌
张波
王彬
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Zhejiang Zhuoao Polytron Technologies Inc
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Zhejiang Zhuoao Polytron Technologies Inc
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0256Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults injecting test signals and analyzing monitored process response, e.g. injecting the test signal while interrupting the normal operation of the monitored system; superimposing the test signal onto a control signal during normal operation of the monitored system
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/23Pc programming
    • G05B2219/23452Simulate sequence on display to control program, test functions

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Washing Machine And Dryer (AREA)
  • Accessory Of Washing/Drying Machine, Commercial Washing/Drying Machine, Other Washing/Drying Machine (AREA)

Abstract

The present invention relates to washing machine control panel senile experiment equipment and experimental method, wherein, washing machine control panel senile experiment equipment is characterized in that:Comprising can produce different frequency square-wave signal with for simulate the square wave of washing machine water inner bucket water bit frequency occur module, with the test draining valve of draining valve, the model of water intaking valve and motor and brand all same, test water intaking valve and testing of electric motors, generator and ohmic load in actual washing machine.Compared with prior art, the advantage of the invention is that:Water inlet and the drainage procedure of module simulation washing machine occur using square wave, small generator is driven with simulated machine, generator connects different loads to simulate different motor for washer load again, pass through such mode, reach the effect of aging washing machine control panel without a drop water can, beautify environment simultaneously, save cost.

Description

Washing machine control panel senile experiment equipment and experimental method
Technical field
The present invention relates to a kind of washing machine control panel senile experiment equipment and experimental method.
Background technology
Washing machine control panel senile experiment is identical with washing machine complete machine senile experiment, and exactly washing machine control panel is mounted in and washed In clothing machine complete machine, the wash cycle experiment of 5000 times is carried out.Wherein, judgement of the washing machine control panel to water level height is to pass through frequency For rate come what is perceived, height of water level more high water level frequency is lower, otherwise height of water level more low water level frequency is higher.Water level of washing machine passes Sensor is according to the strong size of hydraulic pressure, produces different induction reactance, and due to the change of induction reactance in stagefrequency shakes loop, and Produce different frequencies, referred to as stagefrequency.Washing machine control panel to the average value of water frequency by being acquired, Ran Houshi Now washing control.One standard laundry requirements of process of washing machine enters water washing 1 time, water inlet rinsing 2 times.If 5 kilograms of laundries Machine full load test, calculated by about 35 liters of each water inlet, the water that a washing machine requirements of process 35*3=105 rises.5000 times, Then need to use water:5000*105=525000 liter=525 ton water.If to 10 washing machines --- 10 sections of washing machine control panels enter Row senile experiment, then whole experiment need more than 5000 tons of water, and which results in serious water resource waste.For using water wisely, everybody Design a lot of ways, water resource recycling system then occur.One kind is being collected into a pond after used water filtration In, then in the cistern of water pump to eminence, then supplied water with natural-drop to washing machine;Another kind is that handle is collected into pond The direct pump of water to washing machine, when washing machine opens water intake valve, the strong step-down of hydraulic pressure, opened when hydraulic pressure is less than lower boundary line by force Dynamic water pump, switches off the pump when hydraulic pressure is higher than upper boundary line by force.The former is general, and water tower is not high (some is placed directly in factory building roof), institute Strong smaller with hydraulic pressure, washing machine water yield is smaller;The latter's starting mode of pump is frequent, and water pump is easily bad.Because water recycles, Easy breed bacteria, water can foul, it is necessary to re-replace cycling use of water after a period of time after.
In order to increase the authenticity of senile experiment, often to increase some don't clothing be put into washing machine, clothing Thing can go bad and rot after prolonged water enchroachment (invasion) foam washing is washed.Rotten cloth adds water pollution simultaneously, does not dry for a long time easily Breed bacteria, so as to accelerate the pollution of water, also accelerate the speed for re-replacing recirculated water.People works in this environment The probability of illness is added, while can also influence corporate image.In people-oriented today's society, it is necessary to cleaner building ring Border;And a clean and tidy environment is also required to for enterprise, to improve corporate image, while can also be cost-effective.Therefore, open Send out water-saving washing machine control panel senile experiment equipment a kind of has realistic meaning very much.
The content of the invention
Primary technical problem to be solved by this invention is to provide one kind by washing machine control panel for above-mentioned prior art Senile experiment spun off from washing machine complete machine senile experiment, without reaching washing for predetermined aging effect with water, and can Clothing machine control panel senile experiment equipment.
Further technical problem to be solved of the invention is to provide one kind for above-mentioned prior art to use above-mentioned laundry The method that machine control panel senile experiment equipment carries out washing machine control panel senile experiment.
Technical scheme is used by the present invention solves above-mentioned primary technical problem:A kind of washing machine control panel senile experiment Equipment, it is characterised in that:Comprising different frequency square-wave signal can be produced with for simulating the side of washing machine water inner bucket water bit frequency Ripple occurs the test draining valve of draining valve, the model of water intaking valve and motor and brand all same in module, with actual washing machine, surveyed Try water intaking valve and testing of electric motors, generator and ohmic load;Wherein, power supply signal input and the city of module occur for the square wave Electrical connection, the stagefrequency signal that module simulation occurs for the square wave are connected with washing machine control panel;Test draining valve and test The power supply signal input Jun Yu cities electrical connection of water intaking valve, the water inlet control terminal for testing draining valve change electricity by the first signal Road occurs module with square wave and is connected, and the electric signal that test draining valve opens or closes is passed into square wave occurs module;Test The draining control terminal of water intaking valve occurs module with square wave by secondary signal change-over circuit and is connected, and test water intaking valve is opened Or the electric signal closed passes to square wave and module occurs;Draining control terminal and test of the washing machine control panel with test draining valve The water inlet control terminal connection of water intaking valve is used for controlling test draining valve and tests opening and the closing of water intaking valve;Testing of electric motors with Washing machine control panel is connected, while testing of electric motors is also connected with the generator, and the generator is connected with ohmic load.
As an improvement, the concrete structure of the secondary signal change-over circuit is:The secondary signal change-over circuit it is specific Structure is:The water inlet control terminal signal of the test water intaking valve connects the positive pole of the first diode, the negative pole of the first diode It is connected with 3rd resistor first end, the positive pole that the end of 3rd resistor second connects photophore in the first optocoupler connects, in the first optocoupler The zero line of the negative pole connection civil power of photophore;The zero line of the positive pole connection civil power of second diode, the negative pole of the second diode connect Connect the second end of 3rd resistor;The first end of receiver is grounded in first optocoupler, the second end connection of receiver in the first optocoupler The first end of second resistance, the second end of second resistance connect the base stage of the first triode, and the emitter stage connection of the first triode+ The first end of 5V voltage-stabilized power supplies, the colelctor electrode of the first triode and the 4th resistance, the second end of the 4th resistance is test water intaking valve Water inlet electric signal and square wave module occur be connected;First end connection+5V the voltage-stabilized power supplies of first resistor, the second of first resistor The base stage of the first triode of end connection, the first end of the 5th resistance is connected with the colelctor electrode of the first triode, and the of the 5th resistance Two ends are grounded, and the first end of the first electric capacity is connected with the colelctor electrode of the first triode, the second end ground connection of the first electric capacity.
Improve again, the concrete structure of first signaling conversion circuit is:The draining control terminal of the test draining valve Signal connects the positive pole of the 3rd diode, and the negative pole of the 3rd diode is connected with the 8th resistance first end, the 8th the second end of resistance The positive pole for connecting photophore in the second optocoupler connects, the zero line of the negative pole connection civil power of photophore in the second optocoupler;Four or two pole The zero line of the positive pole connection civil power of pipe, the negative pole of the 4th diode connect the second end of the 8th resistance;Receiver in second optocoupler First end ground connection, the second end of receiver connects the first end of the 7th resistance in the second optocoupler, and the second end of the 7th resistance connects Connect the base stage of the second triode, the emitter stage connection+5V voltage-stabilized power supplies of the second triode, the colelctor electrode of the second triode and the 9th The first end of resistance, the second end of the 9th resistance occur module with square wave for the draining electric signal of test draining valve and are connected;6th First end connection+5V the voltage-stabilized power supplies of resistance, the second end of the 6th resistance connect the base stage of the second triode, and the of the tenth resistance One end is connected with the colelctor electrode of the second triode, the second end ground connection of the tenth resistance, the first end of the second electric capacity and the two or three pole The colelctor electrode connection of pipe, the second end ground connection of the second electric capacity.
Technical scheme is used by the present invention solves above-mentioned further technical problem:A kind of laundry using said structure The method that machine control panel senile experiment equipment carries out washing machine control panel senile experiment, it is characterised in that:Washing machine control panel leads to Simulation washing process is crossed to realize washing machine control panel senile experiment, is specifically included:Washing machine control panel first controls simulation to intake Valve is opened, and after module, which occurs, for square wave detects simulation water intaking valve opening, starts to simulate water inlet process, module occurs for square wave by water Bit frequency is gradually reduced, while square wave occurs module and gives stagefrequency Real-time Feedback to washing machine control panel;When washing machine controls When plate detects that stagefrequency meets water level frequency, close simulation water intaking valve, when square wave occur module detect simulate into When water valve is closed, square wave occurs module and keeps current level frequency constant, and now, washing machine control panel output control signal is to survey Examination motor starts testing of electric motors, and now testing of electric motors drives the generator being connected with ohmic load, passes through generator and resistance Load to simulate the motor load of washing machine, so as to simulate Actual laundering operation, and wait wash time to finish;Work as wash time After end, washing machine control panel output control signal closes testing of electric motors to testing of electric motors, meanwhile, the control of washing machine control panel Simulate draining valve to open, after module, which occurs, for square wave detects simulation draining valve opening, start to simulate drainage procedure, square wave occurs Module gradually increases stagefrequency, and when stagefrequency reaches the empty barrel frequency pre-set, module occurs for square wave by water level Frequency is fixed on empty barrel frequency;
When washing machine control panel needs to simulate washing process again, aforesaid operations are repeated.
Compared with prior art, the advantage of the invention is that:Water inlet and the row of module simulation washing machine occur using square wave Water process, small generator is driven with simulated machine, generator connects different loads to simulate different motor for washer again Load, by such mode, reach the effect of aging washing machine control panel without a drop water can, while beautified ring Border, cost is saved.
Brief description of the drawings
Fig. 1 is the block diagram of washing machine control panel senile experiment equipment in the embodiment of the present invention.
Fig. 2 is the first signaling conversion circuit schematic diagram in the embodiment of the present invention;
Fig. 3 is secondary signal change-over circuit schematic diagram in the embodiment of the present invention.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing embodiment.
Washing machine control panel senile experiment equipment as shown in Figure 1, it, which is included, is used for simulating washing machine water inner bucket water position frequency The test row of draining valve, the model of water intaking valve and motor and brand all same in module 1, with actual washing machine occurs for the square wave of rate Water valve 2, test water intaking valve 3 and testing of electric motors 4, generator 5 and ohmic load 6;Wherein, the power supply of module 1 occurs for the square wave Signal input part is electrically connected with city, and the stagefrequency signal that module simulation 1 occurs for the square wave is connected with washing machine control panel 7; Test draining valve 2 and test the power supply signal input Jun Yu cities electrical connection of water intaking valve 3;Test the water inlet control terminal of draining valve 2 Son occurs module 1 with square wave by the first signaling conversion circuit 8 and is connected, the electric signal that test draining valve 2 is opened or closed Pass to square wave and module connection occurs;The draining control terminal for testing water intaking valve 3 is sent out by secondary signal change-over circuit 9 and square wave Raw module 1 connects, and the electric signal that test water intaking valve 3 opens or closes is passed into square wave occurs module connection;Washing machine control Making sheet 7 is connected for controlling test to arrange with the draining control terminal for testing draining valve 2 and the water inlet control terminal for testing water intaking valve 3 Water valve 2 and opening and the closing for testing water intaking valve 3;Testing of electric motors 4 is connected with washing machine control panel 7, at the same testing of electric motors 4 also with The generator 5 is connected, and the generator 5 is connected with ohmic load 6.
Water inlet and the drainage procedure of module simulation washing machine occur using square wave, drives generator with simulated machine, generates electricity Machine connects different loads to simulate different motor for washer load again.By such mode, without a drop water can Reach the effect of aging washing machine control panel, while beautified environment, save cost.
The concrete structure of first signaling conversion circuit is:The draining control terminal signal connection of the test draining valve 3rd diode D3 positive pole, the 3rd diode D3 negative pole are connected with the 8th resistance R8 first ends, the 8th the second ends of resistance R8 The positive pole for connecting photophore in the second optocoupler IC2 connects, the zero line of the negative pole connection civil power of photophore in the second optocoupler IC2;The The zero line of four diode D4 positive pole connection civil power, the 4th diode D4 negative pole connect the 8th resistance R8 the second end;Second The first end of receiver is grounded in optocoupler IC2, and the second end of receiver connects the first of the 7th resistance R7 in the second optocoupler IC2 End, the 7th resistance R7 the second end connect the second triode Q3 base stage, the second triode Q3 emitter stage connection+5V voltage stabilizings electricity Source, the second triode Q3 colelctor electrode and the 9th resistance R9 first end, the 9th resistance R9 the second end is test draining valve Draining electric signal occurs module 1 with square wave and is connected;6th resistance R6 first end connection+5V voltage-stabilized power supplies, the 6th resistance R6's Second end connects the second triode Q2 base stage, and the tenth resistance R10 first end is connected with the second triode Q2 colelctor electrode, the Ten resistance R10 the second end ground connection, the second electric capacity C2 first end are connected with the second triode Q2 colelctor electrode, the second electric capacity C2 The second end ground connection, it is shown in Figure 2.
The concrete structure of the secondary signal change-over circuit is:The water inlet control terminal signal connection of the test water intaking valve First diode D1 positive pole, the first diode D1 negative pole are connected with 3rd resistor R3 first ends, the ends of 3rd resistor R3 second The positive pole for connecting photophore in the first optocoupler IC1 connects, the zero line of the negative pole connection civil power of photophore in the first optocoupler IC1;The The zero line of two diode D2 positive pole connection civil power, the second diode D2 negative pole connection 3rd resistor R3 the second end;First The first end of receiver is grounded in optocoupler IC1, the first of the second end connection second resistance R2 of receiver in the first optocoupler IC1 End, second resistance R2 the second end connect the first triode Q1 base stage, the first triode Q1 emitter stage connection+5V voltage stabilizings electricity Source, the first triode Q1 colelctor electrode and the 4th resistance R4 first end, the 4th resistance R4 the second end is test water intaking valve Water inlet electric signal occurs module 1 with square wave and is connected;First resistor R1 first end connection+5V voltage-stabilized power supplies, first resistor R1's Second end connects the first triode Q1 base stage, and the 5th resistance R5 first end is connected with the first triode Q1 colelctor electrode, the Five resistance R5 the second end ground connection, the first electric capacity C1 first end are connected with the colelctor electrode of the first triode, the first electric capacity C1's Second end is grounded, shown in Figure 3.
Use above-mentioned washing machine control panel senile experiment equipment carry out the method for washing machine control panel senile experiment for:Laundry Machine control panel realizes washing machine control panel senile experiment by simulating washing process, specifically includes:Washing machine control panel is first controlled Molding is intended water intaking valve and opened, and after module, which occurs, for square wave detects simulation water intaking valve opening, starts to simulate water inlet process, square wave hair Stagefrequency is gradually reduced by raw module, while square wave occurs module and gives stagefrequency Real-time Feedback to washing machine control panel;When When washing machine control panel detects that stagefrequency meets water level frequency, simulation water intaking valve is closed, is detectd when module occurs for square wave When measuring simulation water intaking valve closing, square wave occurs module and keeps current level frequency constant, now, the output control of washing machine control panel Signal processed starts testing of electric motors to testing of electric motors, and now testing of electric motors drives the generator being connected with ohmic load, passes through hair Motor and ohmic load simulate the motor load of washing machine, so as to simulate Actual laundering operation, and wait wash time to finish; After wash time terminates, washing machine control panel output control signal closes testing of electric motors to testing of electric motors, meanwhile, washing machine Control panel control simulation draining valve is opened, and after square wave generation module, which detects simulation draining valve, to be opened, starts to simulate draining Journey, square wave occur module and gradually increase stagefrequency, and when stagefrequency reaches the empty barrel frequency pre-set, square wave occurs Stagefrequency is fixed on empty barrel frequency by module;
When washing machine control panel needs to simulate washing process again, aforesaid operations are repeated.
As can be seen here, as long as module simulation stagefrequency occurs for one square wave of increase, and according to simulation water intaking valve and simulation The on off state of draining valve changes stagefrequency, it is possible to reaches the effect of real washing machine inflow and draining.

Claims (3)

  1. A kind of 1. washing machine control panel senile experiment equipment, it is characterised in that:Comprising can produce different frequency square-wave signal with Draining valve in module, with actual washing machine, water intaking valve and motor occurs to simulate the square wave of washing machine water inner bucket water bit frequency The test draining valve of model and brand all same, test water intaking valve and testing of electric motors, generator and ohmic load;Wherein, it is described The power supply signal input that module occurs for square wave electrically connects with city, and the stagefrequency signal of module simulation occurs for the square wave with washing Clothing machine control panel connects;Test draining valve and test the power supply signal input Jun Yu cities electrical connection of water intaking valve, test draining valve Water inlet control terminal module is occurred by the first signaling conversion circuit and square wave be connected, draining valve will be tested and opened or closed Electric signal pass to square wave occur module;The draining control terminal of test water intaking valve passes through secondary signal change-over circuit and square wave Generation module connects, and the electric signal that test water intaking valve opens or closes is passed into square wave occurs module;Washing machine control panel With test draining valve draining control terminal and test water intaking valve water inlet control terminal be connected for control test draining valve and Test opening and the closing of water intaking valve;Testing of electric motors is connected with washing machine control panel, at the same testing of electric motors also with the generator Connection, the generator are connected with ohmic load;
    The concrete structure of the secondary signal change-over circuit is:The water inlet control terminal signal connection first of the test water intaking valve The positive pole of diode, the negative pole of the first diode are connected with 3rd resistor first end, and the end of 3rd resistor second connects the first optocoupler The positive pole of middle photophore connects, the zero line of the negative pole connection civil power of photophore in the first optocoupler;The positive pole connection of second diode The zero line of civil power, the second end of the negative pole connection 3rd resistor of the second diode;The first end ground connection of receiver in first optocoupler, The first end of the second end connection second resistance of receiver in first optocoupler, the second end of second resistance connects the first triode The first end of base stage, the emitter stage connection+5V voltage-stabilized power supplies of the first triode, the colelctor electrode of the first triode and the 4th resistance, Second end of the 4th resistance occurs module with square wave for the water inlet electric signal of test water intaking valve and is connected;The first end of first resistor connects + 5V voltage-stabilized power supplies are connect, the second end of first resistor connects the base stage of the first triode, first end and the one or three pole of the 5th resistance The colelctor electrode connection of pipe, the second end ground connection of the 5th resistance, the first end of the first electric capacity are connected with the colelctor electrode of the first triode, The second end ground connection of first electric capacity.
  2. 2. washing machine control panel senile experiment equipment according to claim 1, it is characterised in that:The first signal conversion The concrete structure of circuit is:The positive pole of draining control terminal signal the 3rd diode of connection of the test draining valve, the three or two The negative pole of pole pipe is connected with the 8th resistance first end, and the 8th the second end of resistance connects the positive pole connection of photophore in the second optocoupler, The zero line of the negative pole connection civil power of photophore in second optocoupler;The zero line of the positive pole connection civil power of 4th diode, the four or two pole The negative pole of pipe connects the second end of the 8th resistance;The first end of receiver is grounded in second optocoupler, receiver in the second optocoupler Second end connects the first end of the 7th resistance, and the second end of the 7th resistance connects the base stage of the second triode, the second triode The first end of emitter stage connection+5V voltage-stabilized power supplies, the colelctor electrode of the second triode and the 9th resistance, the second end of the 9th resistance is Test the draining electric signal of draining valve and square wave occurs module and is connected;First end connection+5V the voltage-stabilized power supplies of 6th resistance, the 6th Second end of resistance connects the base stage of the second triode, and the first end of the tenth resistance is connected with the colelctor electrode of the second triode, the The second end ground connection of ten resistance, the first end of the second electric capacity are connected with the colelctor electrode of the second triode, the second end of the second electric capacity Ground connection.
  3. 3. one kind carries out washing machine control panel senile experiment using washing machine control panel senile experiment equipment as claimed in claim 1 Method, it is characterised in that:Washing machine control panel realizes washing machine control panel senile experiment by simulating washing process, specifically Comprising:Washing machine control panel first controls simulation water intaking valve to open, and after module, which occurs, for square wave detects simulation water intaking valve opening, opens Begin simulation water inlet process, and square wave occurs module and is gradually reduced stagefrequency, while square wave generation module is real-time by stagefrequency Feed back to washing machine control panel;When washing machine control panel detects that stagefrequency meets water level frequency, closing simulate into Water valve, when module, which occurs, for square wave detects simulation water intaking valve closing, square wave occurs module and keeps current level frequency constant, this When, washing machine control panel output control signal starts testing of electric motors to testing of electric motors, and now testing of electric motors drives and born with resistance The generator of connection is carried, the motor load of washing machine is simulated by generator and ohmic load, so as to simulate Actual laundering behaviour Make, and wait wash time to finish;After wash time terminates, washing machine control panel output control signal will be surveyed to testing of electric motors Motor is tried to close, meanwhile, washing machine control panel control simulation draining valve is opened, and simulation draining valve is detected when module occurs for square wave After opening, start to simulate drainage procedure, square wave occurs module and gradually increases stagefrequency, pre-sets when stagefrequency reaches Empty barrel frequency when, square wave occur module stagefrequency is fixed on empty barrel frequency;
    When washing machine control panel needs to simulate washing process again, aforesaid operations are repeated.
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CN108398279A (en) * 2018-01-29 2018-08-14 青岛海尔科技有限公司 Washing machine Auto-Test System and method
CN111945378B (en) * 2019-05-17 2023-07-28 青岛海尔洗衣机有限公司 Water level indicating device and method
CN112595538A (en) * 2020-12-31 2021-04-02 重庆隆鑫通航发动机制造有限公司 Performance testing device of mower

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JP2007163301A (en) * 2005-12-14 2007-06-28 Matsushita Electric Ind Co Ltd Burn-in test signal generation circuit and burn-in test method
KR101000882B1 (en) * 2008-11-05 2010-12-13 선테스트코리아 주식회사 Automated Burn-IN Board Cleansing System
CN102654769A (en) * 2012-04-26 2012-09-05 柳州市华航电器有限公司 Aging simulative tester for program controller of washing machine
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