CN105422252A - Double-mainboard assembly provided with reversely punched and flanged upper mainboard and punched and flanged lower mainboard for automobile heat exchanger - Google Patents

Double-mainboard assembly provided with reversely punched and flanged upper mainboard and punched and flanged lower mainboard for automobile heat exchanger Download PDF

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Publication number
CN105422252A
CN105422252A CN201410482001.4A CN201410482001A CN105422252A CN 105422252 A CN105422252 A CN 105422252A CN 201410482001 A CN201410482001 A CN 201410482001A CN 105422252 A CN105422252 A CN 105422252A
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China
Prior art keywords
mainboard
flanging
punched
short tube
piercing
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CN201410482001.4A
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CN105422252B (en
Inventor
周卫平
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Taian Dingxin Cooler Co Ltd
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Taian Dingxin Cooler Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The invention discloses a double-mainboard assembly provided with provided with a reversely punched and flanged upper mainboard and a punched and flanged lower mainboard for an automobile heat exchanger. The upper mainboard protrudes after being punched and flanged, so that short pipes I are formed. The lower mainboard protrudes after being punched and flanged, so that short pipes II are formed. A reinforcing rib which protrudes upwards is arranged between every two adjacent short pipes I of the upper mainboard, wherein the cross section of the reinforcing rib is semicircular. A communication pipe is formed through the short pipes I and the short pipes II after the upper mainboard and the lower mainboard are combined. According to the double-mainboard assembly provided with provided with the reversely punched and flanged upper mainboard and the punched and flanged lower mainboard for the automobile heat exchanger, the welding area of the mainboards and a heat dissipation pipe is increased, the portions, close to the mainboards, of the heat dissipation pipe are locally reinforced, and structural strength is improved.

Description

Automotive heat exchanger uses the two mainboard of piercing and flanging formula under reverse piercing and flanging
Technical field
The present invention relates to a kind of heat-exchanger rig, particularly relate to a kind of two mainboard structure automotive heat exchanger.
Background technique
In automobile normal course of operation, be unable to do without various heat exchanger, be ensure that the engine long time is stabilized in certain temperature range to the radiator of engine water jacket heat radiation, continue normal work continuously, keep the working efficiency of motor the highest.Along with the development of automotive industry, the continuous lifting of HP, hp/litre, the working pressure of engine-cooling system improves constantly, the generally use of turbosupercharger, with the continuous lifting of turbo charge system performance, also there is the trend doubled in this system pressure and temperature, for adapting to the requirement of higher temperature, more high pressure, usual heat exchanger can not meet the demand of more high-engine.All there is a same problem in present heat exchanger mostly, that is exactly that the material wall thickness of mainboard or collector plate and heat dissipating pipe differs greatly, cause due to vibration, thermal shock, pressure change impacts and produce heat exchanger failure, cause motor car engine powerless in work, discharge exceeds standard, oil consumption rising, braking effect are poor, cannot switch situations such as driving in time more, thus impact normally works.Usually can there is the phenomenons such as mainboard distortion, cracking in existing routine techniques, be improve constantly due to intercooler internal system pressure, cause main board material intensity sharply decline and lost efficacy under high temperature, high-pressure situations.
Summary of the invention
The object of the invention is: avoid prior art Problems existing, provide the high automotive heat exchanger of a kind of structural strength to use the two mainboard of piercing and flanging formula under reverse piercing and flanging.
Technological scheme of the present invention is: a kind of automotive heat exchanger uses the two mainboard of piercing and flanging formula under reverse piercing and flanging, comprise the composite structure that mainboard and lower mainboard are combined, lower mainboard has piercing and flanging, upper mainboard has reverse piercing and flanging, short tube I is convexed to form after upper mainboard piercing and flanging, short tube II is convexed to form after lower mainboard piercing and flanging, the stiffening rib of the cross section semicircular in shape that raises up is provided with between the short tube I that upper mainboard two is adjacent, gap is formed between the flange of semicircular stiffening rib and lower mainboard, upper mainboard and the rear short tube I and short tube II of lower mainboard combination form a phase siphunculus.
Further, upper mainboard and the rear short tube II of lower mainboard combination insert a short tube I inside composition phase siphunculus.
Further, upper mainboard and the rear short tube I of lower mainboard combination insert a short tube II inside composition phase siphunculus.Chamfering is provided with inside the lower end mouth of short tube I.
The invention has the beneficial effects as follows: owing to present invention employs the composite structure that upper mainboard and lower mainboard are combined, the structural strength of mainboard self is improved, simultaneously, the surface of contact of mainboard and heat dissipating pipe is increased, improve mainboard and heat dissipating pipe seam area, make local weld strength strengthened, mainboard to heat dissipating pipe carry out part coated after, local strengthening has been carried out to the nearly mainboard position of heat dissipating pipe.While meeting requirements at the higher level motor, owing to there is gap between upper and lower mainboard, decrease materials, reduce cost.Heat exchanger of the present invention the most weakness carries out local strengthening, is optimized design to mainboard local, strengthens key position partial structurtes intensity, heat exchanger overall construction intensity is got a promotion.For intercooler, use the intercooler of structure of the present invention, high temperature resistantly reach more than 260 DEG C, compression resistance can reach more than 2.0MPa, and (mill run is high temperature resistant is 160 DEG C, compression resistance is 1.1MPa), drastically increase resistance to temperature shock and the compression shock of product, the working life of product is enhanced about more than once, use the product of structure of the present invention can be applicable to the applying working condition of multiple harshness.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the first mode of execution of the A-A sectional view of Fig. 1;
Fig. 3 is the first mode of execution of the B-B sectional view of Fig. 1;
Fig. 4 is the second mode of execution of the A-A sectional view of Fig. 1;
Fig. 5 is the second mode of execution of the B-B sectional view of Fig. 1;
Fig. 6 is the third mode of execution of the A-A sectional view of Fig. 1;
Fig. 7 is the third mode of execution of the B-B sectional view of Fig. 1.
Embodiment
As can be seen from the first mode of execution of the B-B sectional view of the first mode of execution of the A-A sectional view of structural representation of the present invention shown in Fig. 1, Fig. 2, Fig. 3, the present invention includes the composite structure that mainboard and lower mainboard are combined, lower mainboard 610 has piercing and flanging, upper mainboard 611 has reverse piercing and flanging, short tube I612 is convexed to form after upper mainboard piercing and flanging, convex to form short tube II613 after lower mainboard 610 piercing and flanging, upper mainboard 611 and lower mainboard 610 combine rear short tube I612 and short tube II613 and form a phase siphunculus.Be provided with the stiffening rib 615 of the cross section semicircular in shape that raises up between the short tube I612 that upper mainboard 611 liang is adjacent, form gap between the flange of semicircular stiffening rib 615 and lower mainboard 610, both saved material, turn improved intensity.
Find out from the second mode of execution of the B-B sectional view of the second mode of execution of the A-A sectional view of structural representation of the present invention shown in Fig. 1, Fig. 4, Fig. 5, upper mainboard 611 and lower mainboard 610 combine rear short tube II613 and insert a short tube I612 inside composition phase siphunculus, form gap between the flange of stiffening rib 615 and lower mainboard 610, the cylindrical of stiffening rib 615 and the outer wall of short tube II613 tangent.
Find out from the third mode of execution of the B-B sectional view of the third mode of execution of the A-A sectional view of structural representation of the present invention shown in Fig. 1, Fig. 6, Fig. 7, upper mainboard 611 and lower mainboard 610 combine rear short tube I612 and insert a short tube II613 inside composition phase siphunculus, gap is formed between the flange of stiffening rib 615 and lower mainboard 610, the inner circle of stiffening rib 615 and the inwall of short tube II613 tangent, be provided with chamfering 614 inside the lower end mouth of short tube I612, be convenient to insert heat dissipating pipe.
The present invention is optimized design to mainboard, enhance the structural strength of key position, improve mainboard and heat dissipating pipe seam area, after in the phase siphunculus of heat dissipating pipe insertion short tube I612 and the short tube II613 formation of automotive heat exchanger, it is coated that mainboard carries out part to heat dissipating pipe, local strengthening is carried out to the nearly mainboard position of heat dissipating pipe, heat exchanger overall construction intensity is got a promotion.
Above-described embodiment also just specific implementation form provided by the present invention, the present invention is not limited to above-mentioned embodiment, and the improvement that all those skilled in the art carry out without creative work and distortion, all belong to protection scope of the present invention.

Claims (4)

1. an automotive heat exchanger uses the two mainboard of piercing and flanging formula under reverse piercing and flanging, it is characterized in that: comprise the composite structure that mainboard and lower mainboard are combined, lower mainboard (610) has piercing and flanging, upper mainboard (611) has reverse piercing and flanging, short tube I(612 is convexed to form) after upper mainboard piercing and flanging, short tube II(613 is convexed to form) after lower mainboard (610) piercing and flanging, the short tube I(612 that upper mainboard (611) two is adjacent) between be provided with the stiffening rib (615) of the cross section semicircular in shape that raises up, gap is formed between the flange of semicircular stiffening rib (615) and lower mainboard (610), upper mainboard (611) and the rear short tube I(612 of lower mainboard (610) combination) and short tube II(613) form a phase siphunculus.
2. automotive heat exchanger according to claim 1 uses the two mainboard of piercing and flanging formula under reverse piercing and flanging, it is characterized in that: short tube II(613 after described upper mainboard (611) and lower mainboard (610) combination) insert short tube I(612) innerly form a phase siphunculus.
3. automotive heat exchanger according to claim 1 uses the two mainboard of piercing and flanging formula under reverse piercing and flanging, it is characterized in that: short tube I(612 after described upper mainboard (611) and lower mainboard (610) combination) insert short tube II(613) innerly form a phase siphunculus.
4. automotive heat exchanger according to claim 3 uses the two mainboard of piercing and flanging formula under reverse piercing and flanging, it is characterized in that: described short tube I(612) lower end mouth inside be provided with chamfering (614).
CN201410482001.4A 2014-09-22 2014-09-22 Automotive heat exchanger uses the double mainboards of piercing and flanging formula under reversed piercing and flanging Active CN105422252B (en)

Priority Applications (1)

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CN201410482001.4A CN105422252B (en) 2014-09-22 2014-09-22 Automotive heat exchanger uses the double mainboards of piercing and flanging formula under reversed piercing and flanging

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CN201410482001.4A CN105422252B (en) 2014-09-22 2014-09-22 Automotive heat exchanger uses the double mainboards of piercing and flanging formula under reversed piercing and flanging

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101046365A (en) * 2006-12-06 2007-10-03 扬州通顺散热器有限公司 Pipe-belt heat sink with reinforcing plate
US20080078540A1 (en) * 2005-01-18 2008-04-03 Behr Gmbh & Co. Kg Heat Exchanger, in Particular a Charge Intercooler or Coolant Cooler for Motor Vehicles
CN201116840Y (en) * 2007-09-29 2008-09-17 郑劲松 Automobile radiator
CN203321667U (en) * 2013-06-13 2013-12-04 浙江银轮机械股份有限公司 Intercooling device with secondary mainboard
CN203702322U (en) * 2013-12-16 2014-07-09 上海德尔福汽车空调系统有限公司 Main board connected with cooling pipes in intercooler
CN204099035U (en) * 2014-09-22 2015-01-14 泰安鼎鑫冷却器有限公司 Automotive heat exchanger uses the two mainboard of piercing and flanging formula under reverse piercing and flanging

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080078540A1 (en) * 2005-01-18 2008-04-03 Behr Gmbh & Co. Kg Heat Exchanger, in Particular a Charge Intercooler or Coolant Cooler for Motor Vehicles
CN101046365A (en) * 2006-12-06 2007-10-03 扬州通顺散热器有限公司 Pipe-belt heat sink with reinforcing plate
CN201116840Y (en) * 2007-09-29 2008-09-17 郑劲松 Automobile radiator
CN203321667U (en) * 2013-06-13 2013-12-04 浙江银轮机械股份有限公司 Intercooling device with secondary mainboard
CN203702322U (en) * 2013-12-16 2014-07-09 上海德尔福汽车空调系统有限公司 Main board connected with cooling pipes in intercooler
CN204099035U (en) * 2014-09-22 2015-01-14 泰安鼎鑫冷却器有限公司 Automotive heat exchanger uses the two mainboard of piercing and flanging formula under reverse piercing and flanging

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