CN205330787U - High stability aluminium soldering radiator with improved generation curb plate - Google Patents
High stability aluminium soldering radiator with improved generation curb plate Download PDFInfo
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- CN205330787U CN205330787U CN201521037557.9U CN201521037557U CN205330787U CN 205330787 U CN205330787 U CN 205330787U CN 201521037557 U CN201521037557 U CN 201521037557U CN 205330787 U CN205330787 U CN 205330787U
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- radiator
- side plate
- high stability
- modified model
- aluminium soldering
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Abstract
The utility model relates to a high stability aluminium soldering radiator with improved generation curb plate, the radiator be the pipe belt type radiator, including two main leaf (3), two curb plate (6) to and in the radiator core that dispels the heat area (4) and cooling tube (5) interval arrangement and be formed by connecting, two main leaf (3) be connected with radiator core both ends respectively, two curb plate (6) connect in radiator core both sides respectively, curb plate (6) hold (62) including main part (61) with the clamping orient that the integration set up at main part (61) two, clamping orient end (62) width be less than main part (61) width, each curb plate (6) be connected with main leaf (3) through clamping orient end (62) respectively. Compared with the prior art, the utility model discloses the radiator has stability height, non -deformable, product Assembly success rate height, advantage that the commonality is good, workable.
Description
Technical field
This utility model relates to a kind of pipe rock radiator, especially relates to a kind of high stability aluminium soldering radiator with modified model side plate。
Background technology
Radiator belongs to automobile cooling system, and the radiator in engine water-cooling system for water is made up of three parts such as intake chamber, water-supplying chamber, main leaf and radiator centres。Radiator cooling has arrived at the coolant of high temperature。When being exposed to when the pipe of radiator and fin in air-flow that cooling fan produces and the air-flow that vehicle movement produces, the coolant in radiator turns cold。Automobile radiators is indispensable vitals in automobile water-cooling engine-cooling system, just develops towards light-duty, efficient, economic direction。Automobile radiators structure also constantly adapts to new development。The version of modal automobile radiators can be divided into once-through type and cross-flow type two class。The version of radiator core mainly has pipe type and the big class of corrugated tube type two。Fin and tube core portion is made up of many thin cooling tubes and fin, and cooling tube adopts oblate cross-sectional mostly, to reduce air drag, increases heat transfer area。Pipe rock radiator is to be formed by corrugated fin and cooling tube are welded alternately。Compared with gilled tube radiator, under identical condition, area of dissipation can increase about 12% to pipe rock radiator, additionally has the hole of the similar shutter of rough air on heat-radiation belt, to destroy moving air adhesive layer on heat-radiation belt surface, improve heat-sinking capability。Side plate in fuse and main leaf are not fixed, unstable, bending, obscission easily occur。Thus affecting automobile water-cooling engine-cooling system。
The structure of existing automobile radiators product (is included main leaf (Motherboard) by core body, radiating tube (Tube), heat-radiation belt (FIN) and side plate (SidePlate)), hydroecium (tank) etc. assembles。
Main leaf adopts almag, and after soldering oven soldering, the internal organizational structure of main leaf there occurs lattice variations, can produce crack phenomenon。As shown in accompanying drawing 1~2, during core body assembling, side plate and main leaf do not have location structure, there is spacing d between side plate two and main leaf, enter soldering oven after causing core component assembling, in brazing process, side plate is easy to landing or displacement, not only outward appearance is affected, and core high size can not control, thus affecting the installation dimension of general assembly。Defect is summarized as follows:
1) side plate is in core body assembles, and only contacts with heat-radiation belt, can come off or landing。
2) core body assembling after, need to tie up, then enter soldering oven, in brazing process, core body can reduce, and causes side plate to come off or landing, can not be smooth with heat-radiation belt in core body weld together。
3) core body is after brazing, and side plate meeting angular displacements, core high physical dimension is easy to change, bigger than normal or less than normal, thus affecting the installation dimension after general assembly。
Utility model content
The purpose of this utility model is contemplated to the defect overcoming above-mentioned prior art to exist and the high stability aluminium soldering radiator with modified model side plate providing a kind of Stability Analysis of Structures, highly versatile。
The purpose of this utility model can be achieved through the following technical solutions:
A kind of high stability aluminium soldering radiator with modified model side plate, described radiator is pipe rock radiator, including two main leaves, two side plates, and the radiator core body being spaced by heat-radiation belt and radiating tube and being formed by connecting, two described main leaves are connected with radiator core body two ends respectively, two described side plates are connected with radiator core body both sides respectively, it is characterized in that, described side plate includes main body and the integrated setting positioning and guiding end at main body two, described positioning and guiding end width is less than body width, each described side plate is connected with main leaf respectively through positioning and guiding end。
Described side plate two all assumes a " convex " shape。
The chamfering of described positioning and guiding end end is fillet。
Described side plate dual-side is provided with kink, and described kink is formed by the bending of main body dual-side。
Described kink is towards radiator core external body。
Described kink includes rectangular portion and trapezoidal portion, and two, described trapezoidal portion base length is respectively less than rectangular portion length, and trapezoidal portion connects by its longer base is integrated with rectangular portion。
Described kink place plane is vertical with main body place plane。
Described side plate is connected with heat-radiation belt soldering。
Described side plate is connected with main leaf soldering with inserted mode。
Described radiator also includes the intake chamber and the water-supplying chamber that are connected respectively with two main leaves。
Described intake chamber and water-supplying chamber are connected with main leaf respectively through sealing gasket。
Compared with prior art, this utility model has the advantage that
(1) each side plate is connected with main leaf respectively through positioning and guiding end, connects fastening, so that the radiator core body of radiator is highly stable, it is prevented that radiator core body torsional deformation, it is simple to the installation of radiator。
(2) side plate is in core body assembling process, owing to it is connected with main body, will not come off from heat-radiation belt, thus improving the yield after Product Assembly。
(3) chamfering of positioning and guiding end end is fillet, and main leaf form fit, increases tightness, increases the service life。
(4) side plate dual-side is provided with kink, and kink is formed by the bending of main body dual-side, towards radiator core external body, plays the effect strengthening intensity, improves stability further。
(5) kink includes rectangular portion and trapezoidal portion, two, trapezoidal portion base length is respectively less than rectangular portion length, trapezoidal portion connects by its longer base is integrated with rectangular portion, owing to side plate mid portion is easier to torsional deformation, the design of this shape makes the distortion resistance of side plate mid portion turn further strengthening, and this shaped mold is prone to processing。
(6) side plate is connected with heat-radiation belt soldering, and side plate is connected with main leaf soldering with inserted mode, this welding manner good stability。
(7) side board die processing is simple, highly versatile。
Accompanying drawing explanation
Fig. 1 is existing radiator side plate and main leaf coupling part structural representation;
Fig. 2 is the left view schematic diagram of structure shown in Fig. 1;
Fig. 3 is this utility model radiator overall structure schematic diagram;
Fig. 4 is the main TV structure schematic diagram of this utility model side plate;
Fig. 5 is the left view structural representation of this utility model side plate;
Fig. 6 is this utility model radiator partial structurtes enlarged diagram, and amplifier section is side plate and main leaf connecting portion;
Fig. 7 is the left view schematic diagram of radiator partial structurtes shown in Fig. 4;
Accompanying drawing labelling:
1 is intake chamber;2 is sealing gasket;3 is main leaf;4 is heat-radiation belt;5 is radiating tube;6 is side plate;61 is main body;62 is positioning and guiding end;63 is kink;631 is rectangular portion;632 is trapezoidal portion;7 is water-supplying chamber。
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, this utility model is described in detail。The present embodiment is carried out premised on technical solutions of the utility model, gives detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment。
Embodiment
As shown in Figure 3, a kind of high stability aluminium soldering radiator with modified model side plate, this radiator is pipe rock radiator, including 3, two side plates 6 of two main leaves, and the radiator core body being spaced by heat-radiation belt 4 and radiating tube 5 and being formed by connecting, two main leaves 3 are connected with radiator core body two ends respectively, and two side plates 6 are connected with radiator core body both sides respectively。
As shown in Figure 4, Figure 5, side plate 6 includes main body 61 and the integrated setting positioning and guiding end 62 at main body 61 two, and positioning and guiding end 62 width is less than main body 61 width, and each side plate 6 is connected with main leaf 3 respectively through positioning and guiding end 62。Side plate 6 two all assumes a " convex " shape, and the projection of " convex " shape should be positioning and guiding end 62, and the chamfering of positioning and guiding end 62 end is fillet, and main leaf 3 form fit, increases tightness, and is easily worked。
Side plate 6 dual-side is provided with kink 63, and kink 63 is formed by the bending of main body 61 dual-side。Kink 63 is towards radiator core external body。Kink 63 includes rectangular portion 631 and trapezoidal portion 632, and 632 two, trapezoidal portion base length is respectively less than rectangular portion 631 length, and trapezoidal portion 632 connects by its longer base is integrated with rectangular portion 631。Kink 63 place plane is vertical with main body 61 place plane, and towards radiator core external body。Owing to side plate 6 mid portion is easier to torsional deformation, the design of this shape makes side plate 6 mid portion anti-twisting property turn further strengthening。
Side plate 6 is connected with heat-radiation belt 4 soldering, side plate 6 is connected with main leaf 3 soldering with inserted mode, main leaf 3, heat-radiation belt 4, radiating tube 5 and side plate 6 are respectively adopted 4343,4343,3003 and 3003 alloy materials, and the fusing point of brazing flux is 565 DEG C~572 DEG C, and the fusing point of alusil alloy 4343 is 577 DEG C;The fusing point of almag 3003 is 643 DEG C~654 DEG C。When soldering oven furnace temperature scaling powder at 565 DEG C~572 DEG C time oxidation, then to 577 DEG C, after making 4343 oxidations, flowing goes to make up gap, piles up solder joint。The temperature of soldering is at 595 DEG C~615 DEG C ± 3 DEG C。Soldering is also greatly improved the stability of product。Side plate 6 be connected with main leaf 3 after relative position schematic diagram as shown in Figure 6, Figure 7, owing to side plate 6 is connected with main leaf 3, therefore side plate 6 will not come off from heat-radiation belt 4, thus improving the yield after Product Assembly。Prevent radiator core body torsional deformation, it is simple to the installation of radiator simultaneously。
Radiator also includes the intake chamber 1 and the water-supplying chamber 7 that are connected respectively with two main leaves 3。
Intake chamber 1 and water-supplying chamber 7 are connected with main leaf 3 respectively through sealing gasket 2。
Side plate 6 structure of the present utility model is easily processed, and easily produces, and the versatility of mould is very strong。Not only the versatility of part increases, and largely improves the qualification rate of product。Being changed to by side plate 6 and be connected with main leaf 3, the core being possible not only to control core body is high, more can guarantee that the mounting stability of product, it is to avoid the phenomenon that product deforms。And the concordance of product is fine。
Side plate 6 part is easy to produce, and versatility is very strong, is not only convenient for product development, more can apply to actual production assembling。The structure improved is avoided because of assembling deformation of core distortion。It is big that original structure core height can not control change deviation, and assembly installation dimension can not be installed。Can not normally use, be difficult to revise, can only scrap。New structure improves these defects, largely improves the qualification rate of product。Ensure the stability of product。
Compared with existing product structure, this utility model has the advantage that
Old structure, the first-time qualification rate of product is 30%, and product rejection rate is 35%。
This utility model structure, the first-time qualification rate of product is 99.99%, and product rejection rate is 0.01%。
Can be seen that from the data above, this utility model can be greatly improved product first-time qualification rate, reduces scrappage。
Claims (10)
1. the high stability aluminium soldering radiator with modified model side plate, described radiator is pipe rock radiator, including two main leaves (3), two side plates (6), and the radiator core body being spaced by heat-radiation belt (4) and radiating tube (5) and being formed by connecting, two described main leaves (3) are connected with radiator core body two ends respectively, two described side plates (6) are connected with radiator core body both sides respectively, it is characterized in that, described side plate (6) includes main body (61) and the integrated setting positioning and guiding end (62) at main body (61) two, described positioning and guiding end (62) width is less than main body (61) width, each described side plate (6) is connected with main leaf (3) respectively through positioning and guiding end (62)。
2. a kind of high stability aluminium soldering radiator with modified model side plate according to claim 1, it is characterised in that described side plate (6) two all assumes a " convex " shape。
3. a kind of high stability aluminium soldering radiator with modified model side plate according to claim 1, it is characterised in that the chamfering of described positioning and guiding end (62) end is fillet。
4. a kind of high stability aluminium soldering radiator with modified model side plate according to claim 1, it is characterized in that, described side plate (6) dual-side is provided with kink (63), and described kink (63) is formed by the bending of main body (61) dual-side。
5. a kind of high stability aluminium soldering radiator with modified model side plate according to claim 4, it is characterised in that described kink (63) is towards radiator core external body。
6. a kind of high stability aluminium soldering radiator with modified model side plate according to claim 4, it is characterized in that, described kink (63) includes rectangular portion (631) and trapezoidal portion (632), (632) two, described trapezoidal portion base length is respectively less than rectangular portion (631) length, and trapezoidal portion (632) connect by its longer base is integrated with rectangular portion (631)。
7. a kind of high stability aluminium soldering radiator with modified model side plate according to claim 1, it is characterised in that described side plate (6) is connected with main leaf (3) soldering with inserted mode。
8. a kind of high stability aluminium soldering radiator with modified model side plate according to claim 1, it is characterised in that described side plate (6) is connected with heat-radiation belt (4) soldering。
9. a kind of high stability aluminium soldering radiator with modified model side plate according to claim 1, it is characterised in that described radiator also includes the intake chamber (1) and the water-supplying chamber (7) that are connected respectively with two main leaves (3)。
10. a kind of high stability aluminium soldering radiator with modified model side plate according to claim 9, it is characterized in that, described intake chamber (1) and water-supplying chamber (7) are connected with main leaf (3) respectively through sealing gasket (2)。
Priority Applications (1)
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CN201521037557.9U CN205330787U (en) | 2015-12-14 | 2015-12-14 | High stability aluminium soldering radiator with improved generation curb plate |
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CN201521037557.9U CN205330787U (en) | 2015-12-14 | 2015-12-14 | High stability aluminium soldering radiator with improved generation curb plate |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106762092A (en) * | 2016-12-29 | 2017-05-31 | 江西鑫田车业有限公司 | A kind of side plate of dilly water tank |
CN106870105A (en) * | 2015-12-14 | 2017-06-20 | 上海德朗汽车零部件制造有限公司 | A kind of high stability aluminium soldering radiator with modified side plate |
-
2015
- 2015-12-14 CN CN201521037557.9U patent/CN205330787U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106870105A (en) * | 2015-12-14 | 2017-06-20 | 上海德朗汽车零部件制造有限公司 | A kind of high stability aluminium soldering radiator with modified side plate |
CN106762092A (en) * | 2016-12-29 | 2017-05-31 | 江西鑫田车业有限公司 | A kind of side plate of dilly water tank |
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