CN105421782A - Concrete flow divider - Google Patents
Concrete flow divider Download PDFInfo
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- CN105421782A CN105421782A CN201510782238.9A CN201510782238A CN105421782A CN 105421782 A CN105421782 A CN 105421782A CN 201510782238 A CN201510782238 A CN 201510782238A CN 105421782 A CN105421782 A CN 105421782A
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- current divider
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- 238000007789 sealing Methods 0.000 claims description 11
- 238000005086 pumping Methods 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 abstract description 10
- 239000002699 waste material Substances 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
- E04G21/0418—Devices for both conveying and distributing with distribution hose
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
本发明公开一种混凝土分流器。包括一上细下粗的圆台状固定套环,固定套环下端连接有分流漏斗,分流漏斗下端连接一个竖直主导向方管,竖直主导向方管上端内壁上固设有减流网、下端对称连接两个斜向分支导向圆管并且两个斜向分支导向圆管的上端相邻侧相衔接,两个斜向分支导向圆管的下端各固定连接一个竖直分支导向圆管,两个竖直分支导向圆管再各固定连接一根橡胶管;竖直主导向方管底端对称设有两个调节阀,所述调节阀由上固定板、下固定板和第一调节板组成,调节板向里一端垂直设有触块,两个斜向分支导向圆管相衔接处顶端则设有与触块相适配的挡块。本发明分流器不仅能使达到墙体内部的混凝土按比例分流,而且能减缓混凝土流速,减少资源浪费。
The invention discloses a concrete splitter. It includes a circular table-shaped fixed collar with a thinner upper part and a thicker lower part. The lower end of the fixed collar is connected with a diverter funnel, and the lower end of the diverter funnel is connected with a vertical main direction square pipe. The lower end is symmetrically connected to two oblique branch guide tubes and the upper ends of the two oblique branch guide tubes are connected to each other. The lower ends of the two oblique branch guide tubes are each fixedly connected to a vertical branch guide tube. Two vertical branch guide tubes are fixedly connected with a rubber tube; the bottom of the vertical main guide square tube is symmetrically provided with two regulating valves, and the regulating valves are composed of an upper fixing plate, a lower fixing plate and a first adjusting plate. A contact block is vertically provided at the inward end of the adjustment plate, and a stopper matching the contact block is provided at the top where the two oblique branch guide tubes join. The diverter of the invention can not only divert the concrete reaching the inside of the wall in proportion, but also slow down the flow velocity of the concrete and reduce the waste of resources.
Description
技术领域 technical field
本发明属于建筑工程施工设备技术领域,具体涉及一种混凝土分流器。 The invention belongs to the technical field of building engineering construction equipment, and in particular relates to a concrete flow divider.
背景技术 Background technique
目前,在CL建筑体系施工过程中混凝土的浇筑存在不易操作、浪费人工、浪费材料、工程质量可控难度大的缺陷。混凝土浇筑过程中由于混凝土工程作业量大,混凝土从泵送管中流出后流速快、冲击力大,致使混凝土浪费严重,需要分配更多的人工进行混凝土维护和混凝土后期清理,混凝土浇筑进墙体后,内部EPS板由于受到混凝土液面高低差过大而致使EPS板碎裂,对建筑结构带来安全隐患,影响工程质量。 At present, in the construction process of the CL building system, the pouring of concrete has the defects of difficult operation, waste of labor, waste of materials, and difficulty in controlling the quality of the project. During the concrete pouring process, due to the large amount of concrete engineering work, the concrete flows out of the pumping pipe with a fast flow rate and a large impact force, resulting in serious waste of concrete. More labor is required for concrete maintenance and post-concrete cleaning. The concrete is poured into the wall Finally, the internal EPS board is broken due to the excessive difference in the level of the concrete liquid level, which brings safety hazards to the building structure and affects the quality of the project.
发明内容 Contents of the invention
为了克服混凝土流速过快直接冲击墙体内部EPS板和保证两侧混凝土高差在一定范围内减少材料浪费等问题,本发明的目的在于提供一种混凝土分流器。 In order to overcome the problems that the concrete flow velocity directly impacts the EPS board inside the wall and ensure that the concrete height difference on both sides is within a certain range to reduce material waste, the purpose of the present invention is to provide a concrete flow divider.
为实现上述目的,本发明采取的技术方案如下: In order to achieve the above object, the technical scheme that the present invention takes is as follows:
一种混凝土分流器:包括一上细下粗的圆台状固定套环,固定套环下端连接有分流漏斗,固定套环上端与混凝土泵送管相适配、下端与分流漏斗上端相适配,分流漏斗下端连接一个竖直主导向方管,竖直主导向方管上端内壁上固设有减流网、下端对称连接两个斜向分支导向圆管并且两个斜向分支导向圆管的上端相邻侧相衔接,两个斜向分支导向圆管的下端各固定连接一个竖直分支导向圆管,两个竖直分支导向圆管再各固定连接一根橡胶管;竖直主导向方管底端对称设有两个调节阀,所述调节阀由上固定板、下固定板和第一调节板组成,上固定板、下固定板分别固定在竖直主导向方管底端外侧,第一调节板则插设在上固定板、下固定板之间并穿过竖直主导向方管,第一调节板向里一端垂直设有触块,两个斜向分支导向圆管相衔接处顶端则设有与触块相适配的挡块。 A concrete flow divider: including a circular platform-shaped fixed collar with a thin upper part and a thicker lower part, the lower end of the fixed collar is connected with a diverter funnel, the upper end of the fixed collar is adapted to the concrete pumping pipe, and the lower end is adapted to the upper end of the diverter funnel, The lower end of the diverter funnel is connected to a vertical main guiding square tube, the inner wall of the upper end of the vertical main guiding square tube is fixed with a flow reducing net, and the lower end is symmetrically connected to two oblique branch guiding round tubes and the upper end of the two oblique branch guiding round tubes The adjacent sides are connected, the lower ends of the two oblique branch guide tubes are fixedly connected to a vertical branch guide tube, and the two vertical branch guide tubes are fixedly connected to a rubber tube; the vertical main guide tube The bottom end is symmetrically provided with two regulating valves, and the regulating valve is composed of an upper fixing plate, a lower fixing plate and a first regulating plate, and the upper fixing plate and the lower fixing plate are respectively fixed on the outside of the bottom end of the vertical main direction square pipe, and the second An adjusting plate is inserted between the upper fixing plate and the lower fixing plate and passes through the vertical main guiding square tube. The inward end of the first adjusting plate is vertically provided with a contact block. The top is provided with a stopper suitable for the contact block.
当使用调节阀不能快速调节分流比例时,优选增设如下调节分流装置:竖直主导向方管上设有弧形滑槽,弧形滑槽上、下两端各固设一密封垫,且两密封垫相交;挡块顶端铰接有第二调节板,第二调节板上端可沿弧形滑槽之间的两密封垫的相交弧形曲线来回滑动,第二调节板上端在竖直主导向方管外边固设一把手。其中,两密封垫相交处于合拢状态,可以有效避免混凝土外溅;当需要调节分流比例时,只需推动把手,进而带动第二调节板上端剥开两密封垫的相交弧形曲线,沿其来回滑动,直至合适的位置,固定好把手即可。 When the diversion ratio cannot be quickly adjusted by using the regulating valve, it is preferable to add the following regulating diversion device: an arc-shaped chute is arranged on the vertical main direction square pipe, a sealing gasket is fixed at the upper and lower ends of the arc-shaped chute, and two The sealing pads intersect; the top of the stopper is hinged with a second adjusting plate, the upper end of the second adjusting plate can slide back and forth along the intersecting arc curve of the two sealing pads between the arc-shaped chute, and the upper end of the second adjusting plate is in the vertical main direction. A handle is fixed outside the tube. Among them, the two gaskets intersect and are in a closed state, which can effectively avoid concrete splashing; when it is necessary to adjust the split ratio, just push the handle, and then drive the top of the second adjustment plate to peel off the intersecting arc curve of the two gaskets, and go back and forth along it Slide it until it is in the right position, and fix the handle.
竖直主导向方管与两个斜向分支导向圆的连接方式优选为:竖直主导向方管下端内壁上固设有折形板,两个斜向分支导向圆管通过该折形板对称连接在竖直主导向方管下端。 The connection mode between the vertical main guiding square tube and the two oblique branch guiding circles is preferably as follows: a folding plate is fixed on the inner wall of the lower end of the vertical main guiding square tube, and the two oblique branch guiding circular tubes pass through the folding plate symmetrically. Connected to the lower end of the vertical main direction square pipe.
较好地,为快速兼紧密固定本发明分流器与混凝土泵送管,固定套环上端优选为扣环,这样直接将混凝土泵送管插入固定套环,然后用螺钉固定住扣环即可。 Preferably, in order to quickly and tightly fix the diverter of the present invention and the concrete pumping pipe, the upper end of the fixing collar is preferably a buckle, so that the concrete pumping pipe can be directly inserted into the fixing collar, and then the buckle can be fixed with screws.
较好地,固定套环上端与下端之间外侧壁上均匀固设有多个加强筋。 Preferably, a plurality of reinforcing ribs are evenly fixed on the outer wall between the upper end and the lower end of the fixing collar.
较好地,竖直分支导向圆管与橡胶管之间通过快拆工具固定连接。 Preferably, the vertical branch guide tube and the rubber tube are fixedly connected by a quick release tool.
较好地,所述快拆工具为卡箍。 Preferably, the quick release tool is a clamp.
本发明分流器不仅能使达到墙体内部的混凝土按比例分流,而且能减缓混凝土流速,减少混凝土资源浪费,提高工作效率。 The diverter of the invention can not only divert the concrete reaching the inside of the wall in proportion, but also slow down the flow velocity of the concrete, reduce waste of concrete resources and improve work efficiency.
附图说明 Description of drawings
图1:混凝土分流器的主视结构示意图; Figure 1: Schematic diagram of the main structure of the concrete divider;
图2:混凝土分流器的竖剖结构示意图; Figure 2: Schematic diagram of the vertical section of the concrete divider;
图3:固定套环的俯视结构示意图; Figure 3: Schematic diagram of the top view structure of the fixed collar;
图4:减流网的俯视结构示意图; Figure 4: Schematic diagram of the top view structure of the flow reduction net;
图5:图1的A-A向视图。 Figure 5: A-A view of Figure 1.
具体实施方式 detailed description
实施例1 Example 1
如图1-5所示,一种混凝土分流器:包括一上细下粗的圆台状固定套环1,固定套环1下端焊接有分流漏斗2,固定套环1上端为扣环与混凝土泵送管相适配、下端与分流漏斗2上端相适配,固定套环1上端与下端之间外侧壁上均匀焊接有八个加强筋3(圆钢),分流漏斗2下端焊接一个竖直主导向方管4,竖直主导向方管4上端内壁上先焊接两个支撑块5,两个支撑块5上端再焊接有减流网6,竖直主导向方管4下端内壁上焊接有折形板7,竖直主导向方管4下端通过折形板7再对称焊接两个斜向分支导向圆管8并且两个斜向分支导向圆管8的上端相邻侧相衔接,两个斜向分支导向圆管8的下端各焊接一个竖直分支导向圆管9,两个竖直分支导向圆管9再通过卡箍10各固定连接一根橡胶管11;竖直主导向方管4底端对称设有两个调节阀12,所述调节阀12由上固定板121、下固定板122和第一调节板123组成,上固定板121、下固定板122分别焊接固定在竖直主导向方管4底端外侧,第一调节板123则插设在上固定板121、下固定板122之间并穿过竖直主导向方管4,第一调节板123向里一端与其一体垂直成型有触块124,两个斜向分支导向圆管8相衔接处顶端则焊接有与触块124相适配的挡块13;竖直主导向方管4上开设有弧形滑槽14,弧形滑槽14上、下两端各固设一密封橡胶垫15,且两密封橡胶垫15相交;挡块13顶端铰接有第二调节板16,第二调节板16上端可沿弧形滑槽14之间的两密封橡胶垫15的相交弧形曲线来回滑动,第二调节板16上端通过螺栓在竖直主导向方管4外边固设一把手17。 As shown in Figure 1-5, a concrete diverter: includes a circular platform-shaped fixed collar 1 that is thinner at the top and thicker at the bottom. The lower end of the fixed collar 1 is welded with a diverter funnel 2. The delivery pipe is matched, the lower end is matched with the upper end of the diverting funnel 2, eight reinforcing ribs 3 (round steel) are uniformly welded on the outer wall between the upper end and the lower end of the fixed collar 1, and a vertical leading rib is welded at the lower end of the diverting funnel 2 To the square tube 4, two support blocks 5 are welded on the inner wall of the upper end of the vertical main guide square tube 4, and the upper ends of the two support blocks 5 are welded with a flow reducing net 6, and the lower end inner wall of the vertical main guide square tube 4 is welded with a fold Shaped plate 7, the lower end of the vertical main guide square tube 4 is symmetrically welded to two oblique branch guide tubes 8 through the folded plate 7 and the adjacent sides of the upper ends of the two oblique branch guide tubes 8 are connected. A vertical branch guide tube 9 is respectively welded to the lower end of the branch guide tube 8, and the two vertical branch guide tubes 9 are fixedly connected to a rubber tube 11 through a clamp 10; the bottom of the vertical main guide square tube 4 There are two regulating valves 12 symmetrically arranged at the end, and the regulating valve 12 is composed of an upper fixing plate 121, a lower fixing plate 122 and a first adjusting plate 123, and the upper fixing plate 121 and the lower fixing plate 122 are welded and fixed on the vertical main guide respectively. On the outer side of the bottom of the square tube 4, the first adjusting plate 123 is inserted between the upper fixing plate 121 and the lower fixing plate 122 and passes through the vertical main direction square tube 4, and the inward end of the first adjusting plate 123 is vertically formed integrally with it. There is a contact block 124, and a stopper 13 matching the contact block 124 is welded at the top of the junction of the two oblique branch guide tubes 8; an arc-shaped chute 14 is provided on the vertical main guide square tube 4, and the arc chute 14 A sealing rubber pad 15 is fixed at both ends of the upper and lower ends of the shaped chute 14, and the two sealing rubber pads 15 intersect; the top of the block 13 is hinged with a second adjusting plate 16, and the upper end of the second adjusting plate 16 can be moved along the curved chute. The intersecting arc curves of the two sealing rubber pads 15 between 14 slide back and forth, and the second adjustment plate 16 upper end fixes a handle 17 outside the vertical main direction square tube 4 by bolts.
使用时,首先将混凝土泵送管插入固定套环1,用螺钉固定住扣环,然后将两根橡胶管11分别直接插入EPS板两侧的墙体内,混凝土从混凝土泵送管内流出后,流经分流漏斗2,通过减流网6后不会对墙体脆性EPS板造成直接冲击;根据不同分流要求,左右来回推动两个调节板123,可以随意控制两侧的混凝土流量,实现按比例分流;分流后达到控制液面高差保证工程质量的目的,使混凝土不会外流,两根橡胶管11可一人操作,达到节约材料人工的目的。操作过程中:减流速度可通过控制减流网6的网格大小来调节;两密封橡胶垫15相交处于合拢状态,可以有效避免混凝土外溅,但当仅使用调节阀12不能快速调节分流比例时,根据分流要求,推动把手17进而带动第二调节板16剥开两个密封橡胶垫15之间的相交线即图中箭头曲线来回滑动,直至合适位置后,固定把手17实现辅助性分流调节。 When in use, first insert the concrete pumping pipe into the fixing collar 1, fix the buckle with screws, and then insert the two rubber pipes 11 directly into the walls on both sides of the EPS board, after the concrete flows out of the concrete pumping pipe, After passing through the diversion funnel 2, it will not directly impact the brittle EPS board of the wall after passing through the flow reducing net 6; according to different diversion requirements, push the two adjustment plates 123 back and forth to control the concrete flow on both sides at will, and realize proportional Diverting: After diverting, the purpose of controlling the height difference of the liquid level and ensuring the quality of the project is achieved, so that the concrete will not flow out, and the two rubber tubes 11 can be operated by one person, achieving the purpose of saving materials and labor. During operation: the flow reduction speed can be adjusted by controlling the grid size of the flow reduction net 6; the two sealing rubber pads 15 intersect and are in a closed state, which can effectively avoid concrete splashing, but when only the regulating valve 12 is used, the split flow ratio cannot be quickly adjusted At this time, according to the diversion requirements, push the handle 17 and then drive the second adjustment plate 16 to peel off the intersection line between the two sealing rubber pads 15, that is, the arrow curve in the figure slides back and forth until the appropriate position, and then fix the handle 17 to realize auxiliary diversion adjustment .
Claims (7)
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CN111502282A (en) * | 2020-04-30 | 2020-08-07 | 三一汽车制造有限公司 | Flow distribution assembly, pumping equipment, and control method and system of pumping equipment |
CN111561157A (en) * | 2020-04-30 | 2020-08-21 | 中国五冶集团有限公司 | Structure and method for pouring concrete into grouting hole of high-altitude steel column |
CN113653329A (en) * | 2021-07-28 | 2021-11-16 | 中铁四局集团有限公司 | Concrete height difference control pouring device for stiffened steel plate shear wall |
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CN113653329A (en) * | 2021-07-28 | 2021-11-16 | 中铁四局集团有限公司 | Concrete height difference control pouring device for stiffened steel plate shear wall |
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Effective date of registration: 20200515 Address after: 046200 500 meters east of the intersection of East Taiyue street and East Outer Ring Road, Changzhi City, Shanxi Province (east of beishantou community) Patentee after: Shanxi Huayi Zhongcheng building materials Co., Ltd Address before: 463000, Kaiyuan Road, Yicheng District, Henan, Zhumadian 6 Patentee before: HUANGHUAI University |