CN105420710A - 一种用于铝型材表面处理的金色无铬钝化液 - Google Patents
一种用于铝型材表面处理的金色无铬钝化液 Download PDFInfo
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- 238000002161 passivation Methods 0.000 title claims abstract description 53
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 43
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 43
- 238000004381 surface treatment Methods 0.000 title abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- 238000000034 method Methods 0.000 claims abstract description 37
- 230000008569 process Effects 0.000 claims abstract description 36
- 150000007524 organic acids Chemical class 0.000 claims abstract description 24
- 150000001875 compounds Chemical class 0.000 claims abstract description 19
- 239000002253 acid Substances 0.000 claims description 48
- 239000004411 aluminium Substances 0.000 claims description 39
- 229910052684 Cerium Inorganic materials 0.000 claims description 38
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims description 38
- 239000007788 liquid Substances 0.000 claims description 32
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 27
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 26
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 23
- 239000011707 mineral Substances 0.000 claims description 23
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 18
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 18
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 16
- -1 polyoxyethylene sodium sulfate Polymers 0.000 claims description 15
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 14
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 14
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 14
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims description 14
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 13
- 235000019253 formic acid Nutrition 0.000 claims description 13
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 12
- 239000013543 active substance Substances 0.000 claims description 12
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical group [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 12
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 12
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 11
- 239000004141 Sodium laurylsulphate Substances 0.000 claims description 11
- 229910017604 nitric acid Inorganic materials 0.000 claims description 11
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 11
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 11
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 10
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 9
- 239000011737 fluorine Substances 0.000 claims description 9
- 229910052731 fluorine Inorganic materials 0.000 claims description 9
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 7
- FZIZEIAMIREUTN-UHFFFAOYSA-N azane;cerium(3+) Chemical compound N.[Ce+3] FZIZEIAMIREUTN-UHFFFAOYSA-N 0.000 claims description 7
- 125000000217 alkyl group Chemical group 0.000 claims description 6
- 235000006408 oxalic acid Nutrition 0.000 claims description 6
- ZMZNLKYXLARXFY-UHFFFAOYSA-H cerium(3+);oxalate Chemical compound [Ce+3].[Ce+3].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O ZMZNLKYXLARXFY-UHFFFAOYSA-H 0.000 claims description 4
- MMXSKTNPRXHINM-UHFFFAOYSA-N cerium(3+);trisulfide Chemical compound [S-2].[S-2].[S-2].[Ce+3].[Ce+3] MMXSKTNPRXHINM-UHFFFAOYSA-N 0.000 claims description 4
- 229910000333 cerium(III) sulfate Inorganic materials 0.000 claims description 4
- MOOUSOJAOQPDEH-UHFFFAOYSA-K cerium(iii) bromide Chemical compound [Br-].[Br-].[Br-].[Ce+3] MOOUSOJAOQPDEH-UHFFFAOYSA-K 0.000 claims description 4
- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical compound O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 claims description 4
- ATZQZZAXOPPAAQ-UHFFFAOYSA-M caesium formate Chemical compound [Cs+].[O-]C=O ATZQZZAXOPPAAQ-UHFFFAOYSA-M 0.000 claims description 3
- VGBWDOLBWVJTRZ-UHFFFAOYSA-K cerium(3+);triacetate Chemical compound [Ce+3].CC([O-])=O.CC([O-])=O.CC([O-])=O VGBWDOLBWVJTRZ-UHFFFAOYSA-K 0.000 claims description 3
- QCCDYNYSHILRDG-UHFFFAOYSA-K cerium(3+);trifluoride Chemical compound [F-].[F-].[F-].[Ce+3] QCCDYNYSHILRDG-UHFFFAOYSA-K 0.000 claims description 3
- ZEDZJUDTPVFRNB-UHFFFAOYSA-K cerium(3+);triiodide Chemical compound I[Ce](I)I ZEDZJUDTPVFRNB-UHFFFAOYSA-K 0.000 claims description 3
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 claims description 3
- OZECDDHOAMNMQI-UHFFFAOYSA-H cerium(3+);trisulfate Chemical compound [Ce+3].[Ce+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O OZECDDHOAMNMQI-UHFFFAOYSA-H 0.000 claims description 3
- FXNONNRUNQPNLF-UHFFFAOYSA-N cerium;2-ethylhexanoic acid Chemical compound [Ce].CCCCC(CC)C(O)=O.CCCCC(CC)C(O)=O.CCCCC(CC)C(O)=O FXNONNRUNQPNLF-UHFFFAOYSA-N 0.000 claims description 3
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 2
- TYAVIWGEVOBWDZ-UHFFFAOYSA-K cerium(3+);phosphate Chemical compound [Ce+3].[O-]P([O-])([O-])=O TYAVIWGEVOBWDZ-UHFFFAOYSA-K 0.000 claims description 2
- GHLITDDQOMIBFS-UHFFFAOYSA-H cerium(3+);tricarbonate Chemical compound [Ce+3].[Ce+3].[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O GHLITDDQOMIBFS-UHFFFAOYSA-H 0.000 claims description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims 2
- 235000011054 acetic acid Nutrition 0.000 claims 1
- 239000001361 adipic acid Substances 0.000 claims 1
- 235000011037 adipic acid Nutrition 0.000 claims 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 abstract description 13
- 239000004094 surface-active agent Substances 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 150000007522 mineralic acids Chemical class 0.000 abstract 1
- 238000012372 quality testing Methods 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 48
- 238000005507 spraying Methods 0.000 description 18
- 239000003973 paint Substances 0.000 description 17
- 150000001242 acetic acid derivatives Chemical class 0.000 description 16
- 238000009835 boiling Methods 0.000 description 16
- 230000005587 bubbling Effects 0.000 description 16
- 238000002474 experimental method Methods 0.000 description 16
- 239000003595 mist Substances 0.000 description 16
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 8
- 229910052708 sodium Inorganic materials 0.000 description 8
- 239000011734 sodium Substances 0.000 description 8
- MZSDGDXXBZSFTG-UHFFFAOYSA-M sodium;benzenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C1=CC=CC=C1 MZSDGDXXBZSFTG-UHFFFAOYSA-M 0.000 description 8
- 230000009849 deactivation Effects 0.000 description 4
- 238000002203 pretreatment Methods 0.000 description 4
- 239000001384 succinic acid Substances 0.000 description 4
- 239000011651 chromium Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000002421 anti-septic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/46—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing oxalates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
- C23C22/56—Treatment of aluminium or alloys based thereon
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- Metallurgy (AREA)
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Abstract
本发明公开一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物、无机酸、有机酸和表面活性剂混合而成。本发明在取代了污染严重的六价铬钝化的同时,保留了钝化膜的金色属性,使铝型材工厂的生产和质检都更加方便,进一步推动中国的无铬钝化替代六价铬钝化的进程。
Description
技术领域
本发明属于铝型材的表面处理领域,涉及一种金色无铬钝化液,具体是由水,含铈化合物,无机酸,有机酸,表面活性剂混合而成。
背景技术
铝型材在制造过程中,喷漆或者喷粉末涂料之前,必须进行表面处理(通常称之为前处理),以增加附着力和防腐性能。
具体的前处理流程如下:
铝型材的前处理会产生废水。铝型材前处理的传统工艺的钝化是六价铬(Cr6+)钝化,但是六价铬作为剧毒化学品,对生产操作人员和生态环境都有巨大的污染。中国在六价铬钝化的废水处理中明确规定,六价铬的含量不能超过0.5ppm。欧美发达国家则在2007年禁止使用六价铬钝化铝制品。中国国家环保总局也在2008年把六价铬钝化列入双高(高污染,高环境风险)的淘汰名录。发达国家更是禁止使用和进口铬钝化的制品。很多国家和地区开始研发使用无铬钝化产品和工艺,德国企业凯密特尔和汉高在这一领域处于领先地位。
然而,六价铬钝化的一大优势是可见性,钝化以后,铝型材表面形成肉眼可见的金色钝化膜,工人和技术人员很容易区分钝化前后的铝型材产品以及钝化膜的完整性,确保产品的质量。而无铬钝化的钝化膜是无色透明的,没有可见性,只能用专用的指示剂滴定,检测困难,容易发生镀膜不完全,影响钝化效果。
发明内容
本发明的目的是一种用于铝型材表面处理的金色无铬钝化液。其特点是取代污染严重的六价铬钝化的同时,保留了钝化膜的金色属性,使铝型材工厂的生产和质检都更加方便,进一步推动中国的无铬钝化替代六价铬钝化的进程。
为实现上述目的,本发明可通过以下技术方案予以实现:
本发明的一种用于铝型材表面处理的金色无铬钝化液,所述钝化液由水、含铈化合物、无机酸、有机酸和表面活性剂混合而成。
作为优选的技术方案:
本发明所述的一种用于铝型材表面处理的金色无铬钝化液,所述含铈化合物的质量百分比为0.01-1%,所述无机酸的质量百分比为0.5-20%,所述有机酸的质量百分比为0.5-10%,所述表面活性剂的质量百分比为0.5-5%,所述水的质量百分比为74-98.49%。
本发明所述的一种用于铝型材表面处理的金色无铬钝化液,所述含铈化合物是六硝酸合含铈化合物,为铈铵盐,硼化铈,氟化铈,硫化铈,溴化铈,碘化铈,硫酸铈,硝酸铈,磷酸铈,碳酸铈,草酸铈,辛酸铈,甲酸铈,乙酸铈,偏硅酸铈中的一种或几种。
本发明所述的一种用于铝型材表面处理的金色无铬钝化液,所述无机酸是氟锆酸,硝酸,盐酸,硫酸,磷酸,氢氟酸,氟钛酸中的一种或几种。
本发明所述的一种用于铝型材表面处理的金色无铬钝化液,所述有机酸是甲酸,乙酸,己二酸,丁二酸,草酸,对苯二甲酸中的一种或几种。
本发明所述的一种用于铝型材表面处理的金色无铬钝化液,所述表面活性剂是十二烷基苯磺酸钠,十二烷基硫酸钠,脂肪醇聚氧乙烯醚,烷基聚氧乙烯硫酸钠中的一种或几种。
有益效果
由于采用以上技术方案,本发明的一种用于铝型材表面处理的金色无铬钝化液,取代污染严重的六价铬钝化的同时,保留了钝化膜的金色属性,使铝型材工厂的生产和质检都更加方便,进一步推动中国的无铬钝化替代六价铬钝化的进程。
具体实施方式
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。
实施例1
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物铈铵盐、无机酸氟锆酸、有机酸甲酸和表面活性剂十二烷基苯磺酸钠混合而成,铈铵盐的质量百分比为0.01%,氟锆酸的质量百分比为0.5%,甲酸的质量百分比为0.5%,十二烷基苯磺酸钠的质量百分比为0.5%,水的质量百分比为98.49%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例2
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物硼化铈、无机酸硝酸、有机酸乙酸和表面活性剂十二烷基硫酸钠混合而成,硼化铈的质量百分比为1%,硝酸的质量百分比为10%,乙酸的质量百分比为10%,十二烷基硫酸钠的质量百分比为5%,水的质量百分比为74%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例3
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物氟化铈、无机酸盐酸、有机酸己二酸和表面活性剂脂肪醇聚氧乙烯醚混合而成,氟化铈的质量百分比为0.02%,盐酸的质量百分比为20%,己二酸的质量百分比为0.5%,脂肪醇聚氧乙烯醚的质量百分比为0.5%,水的质量百分比为79.48%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例4
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物硫化铈、无机酸硫酸、有机酸丁二酸和表面活性剂烷基聚氧乙烯硫酸钠混合而成,硫化铈的质量百分比为0.05%,硫酸的质量百分比为5%,丁二酸的质量百分比为5%,烷基聚氧乙烯硫酸钠的质量百分比为0.6%,水的质量百分比为89.35%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例5
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物溴化铈、无机酸磷酸、有机酸草酸和表面活性剂十二烷基苯磺酸钠混合而成,溴化铈的质量百分比为0.02%,磷酸的质量百分比为8%,草酸的质量百分比为0.9%,十二烷基苯磺酸钠的质量百分比为2%,水的质量百分比为89.08%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例6
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物碘化铈、无机酸氢氟酸、有机酸对苯二甲酸和表面活性剂十二烷基硫酸钠混合而成,碘化铈的质量百分比为0.06%,氢氟酸的质量百分比为6%,对苯二甲酸的质量百分比为8%,十二烷基硫酸钠的质量百分比为0.8%,水的质量百分比为85.14%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例7
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物硫酸铈、无机酸氟钛酸、有机酸甲酸和表面活性剂脂肪醇聚氧乙烯醚混合而成,硫酸铈的质量百分比为0.05%,氟钛酸的质量百分比为15%,甲酸的质量百分比为1%,脂肪醇聚氧乙烯醚的质量百分比为0.5%,水的质量百分比为83.45%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例8
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物硝酸铈、无机酸氟锆酸、有机酸乙酸和表面活性剂脂肪醇聚氧乙烯醚混合而成,硝酸铈的质量百分比为0.09%,氟锆酸的质量百分比为3%,乙酸的质量百分比为2%,脂肪醇聚氧乙烯醚的质量百分比为0.8%,水的质量百分比为94.11%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例9
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物磷酸铈、无机酸硝酸、有机酸己二酸和表面活性剂十二烷基苯磺酸钠混合而成,含铈化合物的质量百分比为0.05%,硝酸的质量百分比为12%,己二酸的质量百分比为6%,十二烷基苯磺酸钠的质量百分比为2%,水的质量百分比为79.95%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例10
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物碳酸铈、无机酸盐酸、有机酸丁二酸和表面活性剂十二烷基硫酸钠混合而成,含铈化合物的质量百分比为1%,盐酸的质量百分比为0.8%,丁二酸的质量百分比为8%,十二烷基硫酸钠的质量百分比为4%,水的质量百分比为86.2%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例11
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物草酸铈、无机酸氟锆酸和硝酸、有机酸甲酸和表面活性剂烷基聚氧乙烯硫酸钠混合而成,其中氟锆酸和硝酸的质量比为1∶1,草酸铈的质量百分比为0.06%,氟锆酸和硝酸的质量百分比为12%,甲酸的质量百分比为4%,烷基聚氧乙烯硫酸钠的质量百分比为2%,水的质量百分比为81.94%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例12
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物辛酸铈、无机酸硫酸和磷酸、有机酸甲酸和乙酸,及表面活性剂十二烷基苯磺酸钠混合而成,其中硫酸和磷酸的质量比为2∶1,甲酸和乙酸的质量比为1∶2,辛酸铈的质量百分比为0.07%,硫酸和磷酸的质量百分比为13%,甲酸和乙酸的质量百分比为6%,十二烷基苯磺酸钠的质量百分比为1%,水的质量百分比为79.93%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例13
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物甲酸铈、无机酸硫酸、有机酸对苯二甲酸和表面活性剂十二烷基苯磺酸钠和十二烷基硫酸钠混合而成,其中十二烷基苯磺酸钠和十二烷基硫酸钠的质量比为1∶1,甲酸铈的质量百分比为0.07%,硫酸的质量百分比为6%,对苯二甲酸的质量百分比为5%,十二烷基苯磺酸钠和十二烷基硫酸钠的质量百分比为3%,水的质量百分比为85.93%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例14
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物乙酸铈、无机酸氟钛酸、有机酸对苯二甲酸和表面活性剂十二烷基苯磺酸钠,十二烷基硫酸钠和脂肪醇聚氧乙烯醚混合而成,其中十二烷基苯磺酸钠,十二烷基硫酸钠和脂肪醇聚氧乙烯醚的质量比为1∶1∶2,乙酸铈的质量百分比为1%,氟钛酸的质量百分比为14%,对苯二甲酸的质量百分比为6%,十二烷基苯磺酸钠,十二烷基硫酸钠和脂肪醇聚氧乙烯醚的质量百分比为5%,水的质量百分比为74%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例15
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物偏硅酸铈、无机酸氢氟酸和氟钛酸、有机酸草酸和表面活性剂十二烷基苯磺酸钠混合而成,其中,氢氟酸和氟钛酸的质量比为2∶1,偏硅酸铈的质量百分比为0.05%,氢氟酸和氟钛酸的质量百分比为16%,草酸的质量百分比为3%,十二烷基苯磺酸钠的质量百分比为2%,水的质量百分比为78.95%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
实施例16
一种用于铝型材表面处理的金色无铬钝化液,钝化液由水、含铈化合物铈铵盐和硼化铈、无机酸氟钛酸、有机酸甲酸和表面活性剂十二烷基苯磺酸钠混合而成,其中,铈铵盐和硼化铈的质量比为2∶1,铈铵盐和硼化铈的质量百分比为1%,氟钛酸的质量百分比为18%,甲酸的质量百分比为0.6%,十二烷基苯磺酸钠的质量百分比为2%,水的质量百分比为78.4%。经实验测定,样品裸膜盐雾试验大于48h,喷漆后样品醋酸盐雾实验大于1000小时,百格测试无脱落,沸水测试无起泡无脱落。
Claims (6)
1.一种用于铝型材表面处理的金色无铬钝化液,其特征是:所述钝化液由水、含铈化合物、无机酸、有机酸和表面活性剂混合而成。
2.根据权利要求1所述的一种用于铝型材表面处理的金色无铬钝化液,其特征在于:所述含铈化合物的质量百分比为0.01-1%,所述无机酸的质量百分比为0.5-20%,所述有机酸的质量百分比为0.5-10%,所述表面活性剂的质量百分比为0.5-5%,所述水的质量百分比为74-98.49%。
3.根据权利要求1所述的一种用于铝型材表面处理的金色无铬钝化液,其特征在于:所述含铈化合物是六硝酸合含铈化合物,为铈铵盐,硼化铈,氟化铈,硫化铈,溴化铈,碘化铈,硫酸铈,硝酸铈,磷酸铈,碳酸铈,草酸铈,辛酸铈,甲酸铈,乙酸铈,偏硅酸铈中的一种或几种。
4.根据权利要求1所述一种用于铝型材表面处理的金色无铬钝化液,其特征在于:所述无机酸是氟锆酸,硝酸,盐酸,硫酸,磷酸,氢氟酸,氟钛酸中的一种或几种。
5.根据权利要求1所述的一种用于铝型材表面处理的金色无铬钝化液,其特征在于:所述有机酸是甲酸,乙酸,已二酸,丁二酸,草酸,对苯二甲酸中的一种或几种。
6.根据权利要求1所述的一种用于铝型材表面处理的金色无铬钝化液,其特征在于:所述表面活性剂是十二烷基苯磺酸钠,十二烷基硫酸钠,脂肪醇聚氧乙烯醚,烷基聚氧乙烯硫酸钠中的一种或几种。
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CN109609944B (zh) * | 2018-12-30 | 2021-01-12 | 临沂金湖彩涂铝业有限公司 | 一种铝合金本色无铬钝化处理剂及其制备方法 |
CN116695107A (zh) * | 2023-05-29 | 2023-09-05 | 中山市壹桥环保科技有限公司 | 一种无铬钝化剂及其制备方法、金属表面防腐方法 |
CN116695107B (zh) * | 2023-05-29 | 2024-02-06 | 中山市壹桥环保科技有限公司 | 一种无铬钝化剂及其制备方法、金属表面防腐方法 |
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