CN105417237A - Coreless rewinder using airflow for winding and winding method thereof - Google Patents
Coreless rewinder using airflow for winding and winding method thereof Download PDFInfo
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- CN105417237A CN105417237A CN201410458577.7A CN201410458577A CN105417237A CN 105417237 A CN105417237 A CN 105417237A CN 201410458577 A CN201410458577 A CN 201410458577A CN 105417237 A CN105417237 A CN 105417237A
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- roll
- rewinding
- roll set
- paper
- winding
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Abstract
The invention discloses a coreless rewinder using airflow for winding. A winding guide face close to the roller face of an upper rewinding roller is arranged below the upper rewinding roller. A winding channel is formed by a gas between the roller face of the upper rewinding roller and the winding guide face. A blowing pipe is arranged below the upper rewinding roller. The flowing direction of the airflow of the blowing pipe in the winding channel is opposite to the advancing direction of paper in the winding channel. The invention further discloses a winding method of the coreless rewinder. During winding, blowing is conducted towards the winding channel so as to make paper sent successively be stacked in the winding channel, and thus the stacked paper in the winding channel is rubbed to be cores of paper rolls through the rotating upper rewinding roller. According to the coreless rewinder using the airflow for winding and the winding method thereof, the rotation angle of the upper rewinding roller does not to be strictly controlled in the winding process, so that the requirement for the machining technology is reduced and the machine debugging difficulty is lowered.
Description
Technical field
The present invention relates to rewinding machine, especially for the rewinding machine of production coreless rolls.
Background technology
Coreless rolls is a kind of paper roll not having core pipe, and the core of paper roll is directly reeled by the head of paper and forms.In existing coreless rolls rewinding machine, paper head is rolled into the mode of paper roll core, is the roll surface being resisted against rewinding top roll by the movement parts of a band friction face, makes paper head be rubbed and roll set between the friction face and roll surface of this movement parts.This roll set mode needs to arrange hole groove at the roll surface of rewinding top roll, in order to hold the new paper roll core formed, therefore, in the moment that movement parts contacts with roll surface, strictly must control the anglec of rotation of rewinding top roll, make the hole groove of roll surface just rotate to the position relative with the friction face of movement parts, considerably increase control difficulty like this, strict requirement certainly will be had to process technology, add the manufacturing cost of rewinding machine, and add the difficulty of machine debugging.
Summary of the invention
The object of this invention is to provide a kind of centreless rewinding machine utilizing air-flow roll set, to reduce the requirement to process technology, and reduce machine debugging difficulty.
Another object of the present invention is to provide a kind of roll set method of described coreless rolls rewinding machine.
Of the present invention utilize the centreless rewinding machine of air-flow roll set to be achieved in that this coreless rolls rewinding machine comprises rewinding top roll and rewinding lower roll, the roll set guide surface close with the roll surface of rewinding top roll is provided with in the below of rewinding top roll, gap between the roll surface of rewinding top roll and described roll set guide surface forms a roll set passage, gas blow pipe is provided with in the below of rewinding top roll, during roll set, gas blow pipe is blown in roll set passage, and the flow direction of air-flow in roll set passage is contrary with the direct of travel of paper in roll set passage.
As improving further or preferred forms, in the entrance near described roll set passage, described roll set guide surface is fixed with the friction shoe towards described rewinding top roll projection, and friction shoe can drive top to be pressed onto the roll surface of described rewinding top roll by described roll set guide surface.
Of the present invention utilize the roll set method of the centreless rewinding machine of air-flow roll set to be achieved in that described coreless rolls rewinding machine comprises rewinding top roll and rewinding lower roll, the roll set guide surface close with the roll surface of rewinding top roll is provided with in the below of rewinding top roll, gap between the roll surface of rewinding top roll and described roll set guide surface forms a roll set passage, during roll set, blow in roll set passage, the flow direction of air-flow in roll set passage is contrary with the direct of travel of paper in roll set passage, with this, follow-up paper sent here is piled up in roll set passage, and then by the rewinding top roll rotated, the paper of accumulation is rubbed in roll set passage the core of paper roll.
As improving further or preferred forms, in the entrance near described roll set passage, described roll set guide surface is fixed with the friction shoe towards described rewinding top roll projection, before roll set, when the afterbody paper that last coil paper is rolled up not yet disconnects time, utilize described roll set guide surface to drive described friction shoe top to be pressed onto the roll surface of described rewinding top roll, the afterbody paper last coil paper being rolled up with this disconnects.
Advantage of the present invention is, utilize the inverted draft formed in roll set passage, make paper head roll set form the core of paper roll, roll set process is without the need to strictly controlling the anglec of rotation of rewinding top roll, thus reduce the requirement to process technology, and reduce machine debugging difficulty.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention one;
Fig. 2 is the state of rewinding machine shown in Fig. 1 when paper head is just formed;
Fig. 3 is the state of rewinding machine shown in Fig. 1 when starting roll set;
Fig. 4 is the state of rewinding machine shown in Fig. 1 when forming paper roll core;
Fig. 5 is the state that rewinding machine shown in Fig. 1 forms when a new coil paper is rolled up after roll set;
Fig. 6 is the structural representation of the embodiment of the present invention two;
Fig. 7 is the A-A semi-sictional view revolved view of Fig. 6;
Fig. 8 is the structural representation of the embodiment of the present invention three;
Fig. 9 is the state of rewinding machine shown in Fig. 8 when disconnected paper;
Figure 10 is the structural representation of the embodiment of the present invention four;
Figure 11 is the structural representation of the embodiment of the present invention five.
Detailed description of the invention
Embodiment one
See Fig. 1, according to a kind of centreless rewinding machine utilizing air-flow roll set of the present invention, comprise rewinding top roll 1 and rewinding lower roll 2, be provided with the roll set guide surface 3 close with the roll surface of rewinding top roll in the below of rewinding top roll 1.Gap between the roll surface of rewinding top roll 1 and roll set guide surface 3 forms a roll set passage 4.The roll set guide surface 3 of the present embodiment is a curved surface.Be provided with gas blow pipe 5 in the below of rewinding top roll 1, this gas blow pipe 5 is directly opened on the component 15 at roll set guide surface 3 place.During roll set, gas blow pipe 5 is blown in roll set passage 4, and the flow direction of air-flow in roll set passage 4 is contrary with the direct of travel of paper in roll set passage 4.Along the axial direction (namely perpendicular to the direction of drawing) being parallel to rewinding top roll 1, in component 15, be provided with multiple gas blow pipe 5, evenly to blow to paper.
Before roll set, the forming process of paper head as shown in Figure 2, after last coil paper rolls up 6 rewinding to required diameter, by accelerating the modes such as the rotating speed of paper roll 6, makes the paper of this paper roll afterbody disconnect, so define the head 7 of the follow-up paper brought.After paper head 7 is formed, last coil paper volume 6 is just sent rewinding machine.
Paper head 7 shown in Fig. 2 starts roll set process after being formed immediately.As shown in Figure 3, gas blow pipe 5 is blown in roll set passage 4, utilize the inverted draft that gas blow pipe 5 is formed in roll set passage 4, the follow-up paper sent here is piled up in roll set passage 4 form fold 8 and produce accumulation, and then by the rewinding top roll rotated, the paper of accumulation is rubbed into the paper roll core 9 shown in Fig. 4 in roll set passage 4.
After paper roll core 9 is formed, under the rubbing of rewinding top roll 1, paper roll core 9 continues along roll set guide surface 3 rolls forward.Along with the rolling of paper roll core 9, the follow-up paper continuous reeling sent here is on paper roll core 9.Finally, roll large paper roll core and roll into roll gap between rewinding top roll 1 and rewinding lower roll 2 from the exit end of roll set passage 4, form the new paper roll 10 of shown in Fig. 5.Afterwards, the new coil paper volume 10 formed rubs lower continuation rewinding jointly just at rewinding top roll 1 and rewinding lower roll 2, until reach required diameter, completes rewinding process.
Embodiment two
See Fig. 6 and composition graphs 7, the component 15 at roll set guide surface 3 place of the present embodiment is in pectination, along the axial direction (namely perpendicular to the direction of drawing) being parallel to rewinding top roll 1, component 15 is divided into polylith, arranges gas blow pipe 5 in the gap between every two pieces.This pectination of roll set guide surface reduces difficulty of processing, avoids the difficulty of wide area surface processing.
The roll set process of the present embodiment is identical with embodiment one.
Embodiment three
See Fig. 8, the present embodiment, on the basis of embodiment one, roll set guide surface 3 adds friction shoe 11.Friction shoe 11 is fixed on the position of the arrival end of the close roll set passage 4 of roll set guide surface 3, protruding towards rewinding top roll 1.See Fig. 9, after last coil paper rolls up 6 rewinding, drive friction shoe 11 to push up the roll surface being pressed onto rewinding top roll 1 by roll set guide surface 3, utilize the top of the afterbody paper of friction shoe 11 pairs of paper rolls 6 to press, the afterbody paper of paper roll 6 is disconnected, forms new paper head 7.
The roll set process of the present embodiment is identical with embodiment one.
Embodiment four
See Figure 10, the present embodiment is also utilize friction shoe to realize disconnected paper, and friction shoe 11 is fixed on a swivel arm 12 by the present embodiment.During disconnected paper, swivel arm 12 13 rotates around the shaft, friction shoe 11 is rotated the roll surface being pressed onto rewinding top roll 1 to top, and the afterbody paper of the paper roll 6 making rewinding complete with this disconnects.
The component 15 at roll set guide surface 3 place of the present embodiment, and the layout structure of gas blow pipe 5 is identical with embodiment two.Swivel arm 12 passes from the gap that component 15 is split, and can not collide with component 15, also can not collide with gas blow pipe 5.
The roll set process of the present embodiment is identical with embodiment one.
Embodiment five
See Figure 11, the present embodiment is on the basis of embodiment one, multiple air suctiton inlet 14 is added at the roll surface of rewinding top roll 1, these air suctiton inlets 14 are only when rotating the effect just having air-breathing to the scope of angle beta, paper is adsorbed on securely on rewinding top roll 1 in the scope of angle beta, strengthens the tractive force of rewinding top roll 1 pair of paper.
The roll set process of the present embodiment is identical with embodiment one.
Claims (4)
1. utilize the centreless rewinding machine of air-flow roll set, comprise rewinding top roll and rewinding lower roll, the roll set guide surface close with the roll surface of rewinding top roll is provided with in the below of rewinding top roll, gap between the roll surface of rewinding top roll and described roll set guide surface forms a roll set passage, it is characterized in that: be provided with gas blow pipe in the below of rewinding top roll, during roll set, gas blow pipe is blown in roll set passage, and the flow direction of air-flow in roll set passage is contrary with the direct of travel of paper in roll set passage.
2. utilize the centreless rewinding machine of air-flow roll set as claimed in claim 1, it is characterized in that: in the entrance near described roll set passage, described roll set guide surface is fixed with the friction shoe towards described rewinding top roll projection, and friction shoe can drive top to be pressed onto the roll surface of described rewinding top roll by described roll set guide surface.
3. one kind utilizes the roll set method of the centreless rewinding machine of air-flow roll set, described coreless rolls rewinding machine comprises rewinding top roll and rewinding lower roll, the roll set guide surface close with the roll surface of rewinding top roll is provided with in the below of rewinding top roll, gap between the roll surface of rewinding top roll and described roll set guide surface forms a roll set passage, it is characterized in that: during roll set, blow in roll set passage, the flow direction of air-flow in roll set passage is contrary with the direct of travel of paper in roll set passage, with this, follow-up paper sent here is piled up in roll set passage, and then by the rewinding top roll rotated, the paper of accumulation is rubbed in roll set passage the core of paper roll.
4. a kind of roll set method utilizing the centreless rewinding machine of air-flow roll set as claimed in claim 3, it is characterized in that: in the entrance near described roll set passage, described roll set guide surface is fixed with the friction shoe towards described rewinding top roll projection, before roll set, when the afterbody paper that last coil paper is rolled up not yet disconnects time, utilize described roll set guide surface to drive described friction shoe top to be pressed onto the roll surface of described rewinding top roll, the afterbody paper last coil paper being rolled up with this disconnects.
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CN201410458577.7A CN105417237A (en) | 2014-09-11 | 2014-09-11 | Coreless rewinder using airflow for winding and winding method thereof |
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CN201410458577.7A CN105417237A (en) | 2014-09-11 | 2014-09-11 | Coreless rewinder using airflow for winding and winding method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105731135A (en) * | 2016-04-29 | 2016-07-06 | 佛山市宝索机械制造有限公司 | Induced-draft winding starting method and induced-draft winding starting mechanism for rewinding machine |
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US20050031779A1 (en) * | 2001-07-06 | 2005-02-10 | Kimberly Clark Worldwide, Inc. | Wet roll having uniform composition distribution |
CN201338870Y (en) * | 2008-12-08 | 2009-11-04 | 佛山市宝索机械制造有限公司 | Paper cutting and winding mechanism of coreless-paper roll rewinding machine |
CN201506650U (en) * | 2009-09-28 | 2010-06-16 | 佛山市宝索机械制造有限公司 | Paper cutting and winding mechanism of rewinding machine |
CN102180368A (en) * | 2011-04-14 | 2011-09-14 | 佛山市南海区德昌誉机械制造有限公司 | Toilet paper rewinder |
CN103303718A (en) * | 2013-06-08 | 2013-09-18 | 吴兆广 | Full-automatic rewinding machine capable of continuously producing paper scroll with/without core without halt |
CN103407816A (en) * | 2013-07-07 | 2013-11-27 | 吴兆广 | Method for producing paper rolls in area-dividing rewinding forming mode and rewinder |
CN204137973U (en) * | 2014-09-11 | 2015-02-04 | 佛山市宝索机械制造有限公司 | Utilize the centreless rewinding machine of air-flow roll set |
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2014
- 2014-09-11 CN CN201410458577.7A patent/CN105417237A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US20050031779A1 (en) * | 2001-07-06 | 2005-02-10 | Kimberly Clark Worldwide, Inc. | Wet roll having uniform composition distribution |
CN201338870Y (en) * | 2008-12-08 | 2009-11-04 | 佛山市宝索机械制造有限公司 | Paper cutting and winding mechanism of coreless-paper roll rewinding machine |
CN201506650U (en) * | 2009-09-28 | 2010-06-16 | 佛山市宝索机械制造有限公司 | Paper cutting and winding mechanism of rewinding machine |
CN102180368A (en) * | 2011-04-14 | 2011-09-14 | 佛山市南海区德昌誉机械制造有限公司 | Toilet paper rewinder |
CN103303718A (en) * | 2013-06-08 | 2013-09-18 | 吴兆广 | Full-automatic rewinding machine capable of continuously producing paper scroll with/without core without halt |
CN103407816A (en) * | 2013-07-07 | 2013-11-27 | 吴兆广 | Method for producing paper rolls in area-dividing rewinding forming mode and rewinder |
CN204137973U (en) * | 2014-09-11 | 2015-02-04 | 佛山市宝索机械制造有限公司 | Utilize the centreless rewinding machine of air-flow roll set |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105731135A (en) * | 2016-04-29 | 2016-07-06 | 佛山市宝索机械制造有限公司 | Induced-draft winding starting method and induced-draft winding starting mechanism for rewinding machine |
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