CN105417201A - Coal containerization boxing system - Google Patents
Coal containerization boxing system Download PDFInfo
- Publication number
- CN105417201A CN105417201A CN201510856395.XA CN201510856395A CN105417201A CN 105417201 A CN105417201 A CN 105417201A CN 201510856395 A CN201510856395 A CN 201510856395A CN 105417201 A CN105417201 A CN 105417201A
- Authority
- CN
- China
- Prior art keywords
- coal
- container
- hopper
- turnover board
- containerization
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/42—Devices for emptying otherwise than from the top using belt or chain conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/02—Filling storage spaces as completely as possible, e.g. application of vibrators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/185—Preventing escape of dust by means of non-sealed systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
- B65G2201/042—Granular material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2812/00—Indexing codes relating to the kind or type of conveyors
- B65G2812/02—Belt or chain conveyors
- B65G2812/02128—Belt conveyors
- B65G2812/02138—Common features for belt conveyors
- B65G2812/02158—Means preventing dust penetration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2814/00—Indexing codes relating to loading or unloading articles or bulk materials
- B65G2814/03—Loading or unloading means
- B65G2814/0301—General arrangements
- B65G2814/0326—General arrangements for moving bulk material upwards or horizontally
- B65G2814/0328—Picking-up means
- B65G2814/0331—Belt or chain conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention discloses a coal containerization boxing system which comprises a discharging hopper, a belt conveyer and a container overturning machine. The feeding end of the belt conveyer is arranged below a discharging port of the discharging hopper, and the discharging end of the belt conveyor is arranged above the container overturning machine. The coal containerization boxing system has the beneficial effects that the whole boxing system is safe and reliable in work and easy and convenient to operate, and an operation table basically achieves automation; the operation efficiency is high; block coal enters a container through the belt conveyer at the uniform speed, the impact of cargos to a container body is relieved, damage to the container body is effectively relieved, meanwhile, cargo losses can be reduced, and the container body can be protected; a vibration compacting control system controls a hydraulic cylinder to drive the container to do reciprocating motion within a certain angle range, so that the boxed coal is more compact, and the problem of tonnage deficiency caused when the container is used for loading the block coal is effectively solved; a dust suppression cover is additionally installed at the discharging end of the belt conveyer, and raised dust pollution is effectively reduced; and the various indexes such as safety, efficiency, benefits and environment protection can be all considered, and standardization of coal loading operation is achieved.
Description
Technical field:
The present invention relates to a kind of coal containerization packaging system, belong to coal loading field.
Background technology:
Containerization traffic is a kind of transportation mode that railway main office advocates energetically under national economic development new normality situation, has the advantages such as safe, convenient, environmental protection.Coal containerzation transport is that Container Transport does not have environmental protection pressure than one of the advantage of Traditional Transportation approach, because freight container adopts fully enclosed Ways of coal haulage, can not cause dust pollution to environment; On the other hand, general Bulk Transport & its loss accounts for the 3-5% of total amount, and freight container does not exist the puzzlement of transport loss; Three is that boat walked by freight container, essentially no stagnant port phenomenon.
Current system-wide coal stuffing lacks unified standard, just there are melt pit, metering silo, turnover machine formula three kinds of mode of operation with regard to exhaling with regard to drawn game.Owing to lacking corresponding technical director, all there is different problems in above-mentioned mode of operation.
Ground pit type: one is that stuffing is difficult to control, and during vanning, coal is comparatively large to casing impulsive force, easily causes casing to destroy.According to freight container company information feedback, utilize which to case and cause container maintenance ratio up to 7%, at increase cost simultaneously, the potential safety hazard spilt from container floor after also there is lump coal vanning; Two is that vanning coal cinder is difficult to control, and owing to using loader vanning, cannot control the size of coal cinder from machinery, easily uneven because loading when having a coarse coal cartonning, causes unbalance loading; Three is produce a large amount of dust due to during vanning, comparatively large to ambient contamination, does not meet the requirement of current efforts at environmental protection.
Silo-type: cost is high, up-front investment is more than up to ten million.Owing to adopting the mode of the automobile back of the body case during vanning, in operation process, personnel's cooperation requires that degree is high, requires higher to field staff's operating skill.
Turnover machine formula: owing to utilizing belt conveyor to transmit, coal is cartonning at the uniform velocity, in case, coal gap is comparatively large, easily produces missing-ton.Lack supporting dustproof facilities, easily cause environmental pollution.
Summary of the invention:
The object of the present invention is to provide one can take into account the many indexs such as safety, efficiency, benefit, environmental protection, realize coal stuffing standardized coal containerization packaging system.
The present invention is implemented by following technical scheme: coal containerization packaging system, it comprises hopper, band conveyor, container rotation machine, described band conveyor material loading end is placed in below the discharging opening of described hopper, and described band conveyor throw-off end is placed in above described container rotation machine.
Described hopper comprises the bracing frame, pedestal, adjustable stand column, thrust baring, the hopper that are made up of four supporting legs; Wherein, described in every root, supporting leg top is provided with pedestal; On each described pedestal, vertical sliding plug has a described adjustable stand column, the bottom of described adjustable stand column is placed in described supporting leg, be provided with thrust baring on described adjustable stand column top, described adjustable stand column is fixedly connected with described feed hopper bottom by described thrust baring.
Described container rotation machine comprises firm banking, roll-over table and hydraulic ram, turning support is provided with in described firm banking both sides, described roll-over table is flexibly connected with described turning support by S. A., cylinder body and the described firm banking of described hydraulic ram are movably hinged, and piston rod top and the described roll-over table of described hydraulic ram are movably hinged.
Described roll-over table comprises turnover board, turnover bracket is fixed with in described turnover board both sides, described turnover bracket is provided with described S. A., is vertically provided with fixing frame plate in described turnover board one end, between described fixing frame plate both sides and two described turnover brackets, be respectively equipped with strength beam; The solid bar of bolt is fixed with respectively in corner, described turnover board top; Be provided with operation bucket at the described turnover board other end, the pedal bottom plate of described operation bucket is vertical with described turnover board to be arranged; Bottom described turnover board, be provided with climbing ladder, described climbing ladder one end, through described pedal bottom plate, is placed in described operation bucket; The described turnover board end face of described operation bucket both sides is provided with chamber door of container pole.
It goes back the closely knit control system of involving vibrations, described vibratory compaction control system comprises LOAD CELLS, comparator, implementation controller, described LOAD CELLS is arranged on bottom the feet of described firm banking, described LOAD CELLS is electrically connected with described comparator, and described comparator is electrically connected with described implementation controller, and described implementation controller is electrically connected with described hydraulic ram.
Advantage of the present invention: whole packaging system is safe and reliable, simple to operation, and operator's station realizes automation substantially.Operating efficiency is high.Stuffing consuming time 7 points 40 seconds, closes about 5 minutes consuming time of the less important works such as chamber door, namely altogether consuming time about 12 points 40 seconds, comparatively alternate manner saves the time greatly.Lump coal, by band conveyor at the uniform velocity cartonning, reduces goods to the impact of container body, effectively reduces the damage to container body, can reduce goods damage simultaneously, protection container body.Vibratory compaction control system hydraulic control cylinder drives the crank motion of freight container within the scope of certain angle, makes vanning coal more closely knit, effectively solves pallet loading lump coal missing-ton problem.Install dust suppression cover additional at band conveyor discharge end, effectively reduce dust pollution.The many indexs such as safety, efficiency, benefit, environmental protection can be taken into account, realize coal stuffing normalisation.
Accompanying drawing illustrates:
Fig. 1 is the overall schematic of embodiment 1.
Fig. 2 is the front view of hopper.
Fig. 3 is the schematic perspective view of hopper.
Fig. 4 is the front view of embodiment 1 container rotation machine.
Fig. 5 is the upset schematic diagram of embodiment 1 container rotation machine.
Fig. 6 is the use schematic diagram of embodiment 1 container rotation machine.
Fig. 7 is the part A enlarged diagram of Fig. 6.
Fig. 8 is the upset schematic diagram of container rotation machine in embodiment 2.
Fig. 9 is the connection diagram of vibratory compaction control system.
Hopper 1, supporting leg 101, bracing frame 102, pedestal 103, adjustable stand column 104, thrust baring 105, hopper 106, band conveyor 2, dust suppression cover 201, container rotation machine 3, firm banking 301, roll-over table 302, hydraulic ram 303, turnover board 304, turnover bracket 305, S. A. 306, fixing frame plate 307, strength beam 308, the solid bar 309 of bolt, operation bucket 310, pedal bottom plate 311, climbing ladder 312, chamber door of container pole 313, turning support 314, freight container 4, chamber door 401, vibratory compaction control system 5, LOAD CELLS 501, comparator 502, implementation controller 503.
Detailed description of the invention:
Embodiment 1: as shown in Figures 1 to 5, coal containerization packaging system, it comprises hopper 1, band conveyor 2 and container rotation machine 3; Band conveyor 2 material loading end is placed in below the discharging opening of hopper 1, hopper 1 limits material and falls within band conveyor 2 more uniformly, band conveyor 2 throw-off end is placed in above container rotation machine 3, the transfer transport of material is responsible for by band conveyor 2, by the mass transport in hopper to freight container 4, container tipping machine 3 is platforms of bearing container 4, can control freight container and overturn between 0 ° ~ 90 °; Wherein, hopper 1 comprises the bracing frame 102, pedestal 103, adjustable stand column 104, thrust baring 105, the hopper 106 that are made up of four supporting legs 101; Wherein, pedestal 103 is provided with on every root supporting leg 101 top; On each pedestal 103, vertical sliding plug has an adjustable stand column 104, the bottom of adjustable stand column 104 is placed in supporting leg 101, be provided with thrust baring 105 on adjustable stand column 104 top, adjustable stand column 104 is fixedly connected with bottom hopper 106 by thrust baring 105; Install dust suppression cover 201 additional at band conveyor 2 throw-off end, effectively reduce dust pollution; Container rotation machine 3 comprises firm banking 301, roll-over table 302 and hydraulic ram 303, roll-over table 302 comprises turnover board 304, turnover bracket 305 is fixed with in turnover board 304 both sides, turnover bracket 305 is provided with S. A. 306, vertically be provided with fixing frame plate 307 in turnover board 304 one end, fix and be respectively equipped with strength beam 308 between frame plate 307 both sides and two turnover brackets 305; The solid bar 309 of bolt is fixed with respectively in corner, turnover board 304 top; Be provided with operation bucket 310 at turnover board 304 other end, the pedal bottom plate 311 of operation bucket 310 is vertical with turnover board 304 to be arranged; Bottom turnover board 304, be provided with climbing ladder 312, climbing ladder 312 one end, through pedal bottom plate 311, is placed in operation bucket 310; Turnover board 304 end face of operation bucket 310 both sides is provided with chamber door of container pole 313; Turning support 314 is provided with in firm banking 301 both sides, roll-over table 302 is flexibly connected with turning support 314 by S. A. 306, cylinder body and the firm banking 301 of hydraulic ram 303 are movably hinged, and piston rod top and the roll-over table 302 of hydraulic ram 303 are movably hinged.
Band conveyor 2 material loading end is placed in below the discharging opening of hopper 1, and band conveyor 2 throw-off end is placed in above container rotation machine 3.
Job description:
The first step: as shown in Figure 6 and Figure 7, is placed on empty container 4 on container rotation machine 3; Corner fittings bottom freight container 4 is sleeved on the solid bar 309 of bolt; Open the chamber door 401 of freight container 4;
Second step: hydraulic ram 303 stretches out promotion roll-over table 302 and rotates to 90 degree; Make freight container 4 upright, upward, during rotation, the chamber door 401 of freight container 4, by chamber door of container 401 pole 313 support limit, prevents the chamber door 401 of freight container 4 from fitting with the sidewall of freight container 4 to the chamber door 401 opened;
3rd step: open band conveyor 2, coal is sent into hopper 1 by loader, starts vanning;
4th step: after freight container is filled, close band conveyor, operating personal, by climbing ladder 312, enters operation bucket 310, closedown, locked chamber door 401;
5th step: hydraulic ram 303 is regained and driven roll-over table 302 to overturn falling; Casing is set level;
6th step: remove the fixing of freight container, the freight container filled is taken off.
Embodiment 2: the coal containerization packaging system that a kind of integral structure is identical with embodiment 1, its difference is, it goes back the closely knit control system 5 of involving vibrations, and vibratory compaction control system 5 comprises LOAD CELLS 501, comparator 502, implementation controller 503; As shown in Figure 8, LOAD CELLS 501 is arranged on bottom the feet of firm banking; As shown in Figure 9, LOAD CELLS 501 is electrically connected with comparator 502, and comparator 502 is electrically connected with implementation controller 503, and implementation controller 503 is electrically connected with hydraulic ram 303.
In freight container 4 binning process, after the coal in freight container 4 is filled, open vibratory compaction control system 5, LOAD CELLS 501 gathers the weight parameter of freight container 4 and is sent to comparator 502, when oxed weight reaches the vibratory compaction startup setting value arranged in comparator 502, comparator 502 sends signal to implementation controller 503, by implementation controller 503 controller hydraulic control oil cylinder 303 drive freight container between 90 degree to 75 degree crank motion once more than, make vanning coal more closely knit, in freight container 4, vacate redundant space; Close vibratory compaction control system 5, continue to case to freight container 4, after the coal in freight container 4 is filled, again open vibratory compaction control system 5, so repeatedly, until after oxed weight reaches the vanning setting value arranged in comparator 502, by operating personal by climbing ladder 312, enter operation bucket 310, closedown, locked chamber door 401; Realize the coal vibratory compaction function of vanning in freight container 4, effectively solve pallet loading lump coal missing-ton problem; Lower than vanning setting value when vibratory compaction wherein in comparator 502 starts setting value.
Claims (5)
1. coal containerization packaging system, it is characterized in that, it comprises hopper, band conveyor, container rotation machine, and described band conveyor material loading end is placed in below the discharging opening of described hopper, and described band conveyor throw-off end is placed in above described container rotation machine.
2. coal containerization packaging system according to claim 1, is characterized in that, described hopper comprises the bracing frame, pedestal, adjustable stand column, thrust baring, the hopper that are made up of four supporting legs; Wherein, described in every root, supporting leg top is provided with pedestal; On each described pedestal, vertical sliding plug has a described adjustable stand column, the bottom of described adjustable stand column is placed in described supporting leg, be provided with thrust baring on described adjustable stand column top, described adjustable stand column is fixedly connected with described feed hopper bottom by described thrust baring.
3. according to the arbitrary described coal containerization packaging system of claim 1 or 2, it is characterized in that, described container rotation machine comprises firm banking, roll-over table and hydraulic ram, turning support is provided with in described firm banking both sides, described roll-over table is flexibly connected with described turning support by S. A., cylinder body and the described firm banking of described hydraulic ram are movably hinged, and piston rod top and the described roll-over table of described hydraulic ram are movably hinged.
4. coal containerization packaging system according to claim 3, it is characterized in that, described roll-over table comprises turnover board, turnover bracket is fixed with in described turnover board both sides, described turnover bracket is provided with described S. A., vertically be provided with fixing frame plate in described turnover board one end, between described fixing frame plate both sides and two described turnover brackets, be respectively equipped with strength beam; The solid bar of bolt is fixed with respectively in corner, described turnover board top; Be provided with operation bucket at the described turnover board other end, the pedal bottom plate of described operation bucket is vertical with described turnover board to be arranged; Bottom described turnover board, be provided with climbing ladder, described climbing ladder one end, through described pedal bottom plate, is placed in described operation bucket; The described turnover board end face of described operation bucket both sides is provided with chamber door of container pole.
5. coal containerization packaging system according to claim 4, it is characterized in that, it goes back the closely knit control system of involving vibrations, described vibratory compaction control system comprises LOAD CELLS, comparator, implementation controller, described LOAD CELLS is arranged on bottom the feet of described firm banking, described LOAD CELLS is electrically connected with described comparator, and described comparator is electrically connected with described implementation controller, and described implementation controller is electrically connected with described hydraulic ram.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510856395.XA CN105417201A (en) | 2015-11-27 | 2015-11-27 | Coal containerization boxing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510856395.XA CN105417201A (en) | 2015-11-27 | 2015-11-27 | Coal containerization boxing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105417201A true CN105417201A (en) | 2016-03-23 |
Family
ID=55495829
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510856395.XA Pending CN105417201A (en) | 2015-11-27 | 2015-11-27 | Coal containerization boxing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105417201A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105775793A (en) * | 2016-04-13 | 2016-07-20 | 乌鲁木齐市金狮液压气动制造有限公司 | Bulk grain container loading machine |
| CN108313769A (en) * | 2018-04-08 | 2018-07-24 | 大连华锐重工集团股份有限公司 | A kind of turnover machine of piggyback service open top container |
| CN112061803A (en) * | 2020-08-10 | 2020-12-11 | 鄂尔多斯市鑫聚源供应链管理有限责任公司 | Centralized control system for container packing equipment |
| CN114644243A (en) * | 2020-12-21 | 2022-06-21 | 开原市凯峰机械有限公司 | Container vibration overturning platform |
| CN115140527A (en) * | 2022-07-20 | 2022-10-04 | 王亚楠 | Automatic food production device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105775793A (en) * | 2016-04-13 | 2016-07-20 | 乌鲁木齐市金狮液压气动制造有限公司 | Bulk grain container loading machine |
| CN108313769A (en) * | 2018-04-08 | 2018-07-24 | 大连华锐重工集团股份有限公司 | A kind of turnover machine of piggyback service open top container |
| CN108313769B (en) * | 2018-04-08 | 2023-08-22 | 大连华锐重工集团股份有限公司 | Box turning machine for railway flatcar transportation top-open container |
| CN112061803A (en) * | 2020-08-10 | 2020-12-11 | 鄂尔多斯市鑫聚源供应链管理有限责任公司 | Centralized control system for container packing equipment |
| CN114644243A (en) * | 2020-12-21 | 2022-06-21 | 开原市凯峰机械有限公司 | Container vibration overturning platform |
| CN115140527A (en) * | 2022-07-20 | 2022-10-04 | 王亚楠 | Automatic food production device |
| CN115140527B (en) * | 2022-07-20 | 2023-08-15 | 王亚楠 | Automatic food production device |
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Application publication date: 20160323 |