CN105417074A - Automatic oil feeder for assembly line and hook head assembly line containing same - Google Patents
Automatic oil feeder for assembly line and hook head assembly line containing same Download PDFInfo
- Publication number
- CN105417074A CN105417074A CN201510920558.6A CN201510920558A CN105417074A CN 105417074 A CN105417074 A CN 105417074A CN 201510920558 A CN201510920558 A CN 201510920558A CN 105417074 A CN105417074 A CN 105417074A
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- China
- Prior art keywords
- assembly line
- conveyor line
- oil
- oil feeder
- fuel tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/02—Lubricating devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Loading And Unloading Of Fuel Tanks Or Ships (AREA)
- Chain Conveyers (AREA)
Abstract
The invention relates to an automatic oil feeder for an assembly line and the hook head assembly line containing the same. The automatic oil feeder for the assembly line comprises a support and an oil tank, wherein the oil tank is fixed to the support, an oil injection opening is formed in the top of the oil tank, an oil outlet pipeline is arranged on the bottom of the oil tank, and the support is provided with a control switch used for opening or closing the oil outlet pipeline in time. The hook head assembly line comprises a power device, a main drive sprocket, a guide rail and a bearing table, wherein the tail end of the bearing table is connected with the automatic oil feeder for the assembly line or the automatic oil feeder for the assembly line is fixedly arranged on the outer side edge of the rail. The automatic oil feeder for the assembly line and the hook head assembly line containing the same have the beneficial effects that lubrication and maintenance can be carried out on the assembly line automatically, artificial control is not needed, the labor cost is lowered, and the service life of equipment on the assembly line is prolonged; according to the operation condition of the assembly line, lubrication and maintenance are carried out selectively, lubricating grease is prevented from being used for a long time and at large amount, and the production cost is saved.
Description
Technical field
The invention belongs to lubricating utensil field, be specifically related to a kind of conveyor line self-oil feeder and the gib head conveyor line containing this oil feeder.
Background technology
Gib head conveyor line is one of important repair assembly line in one, car inspection and maintenance workshop.Mainly bear the decomposition of freight car coupler, maintenance and assembly working, the normal operation of conveyor line, to guaranteeing that completing smoothly of car inspection and maintenance task plays most important effect.The groundwork flow process of gib head conveyor line is, is placed on laying rack by the hitch after disassembling, and along with sprocket for main drive rotates, drives chain, cushion cap is travelled forward along track, realizes streamlined operation.
Conveyor line often breaks down in routine duties, causes outage, badly influences the normal operation between overhaul process.Higher the having of rate of breakdown: axis wheel fracture, track deformation, sprocket wheel crumble, wherein, axis wheel fracture accounts for 70% of fault sum.After axis wheel et out of order, the axis wheel on track will produce catching phenomenon, and actuating device continues to draw, and axis wheel and track generation extruding mutually, cause axis wheel to rupture and track abrades, is out of shape, and causes sprocket wheel fault even further.If axis wheel is stuck in track, need to cut with oxygen; If not stuck, directly remove, the cushion cap removed or set square cannot use, therefore, and the not only normal work of impact, and higher service expenditure can be there is.
Summary of the invention
In order to solve the problems referred to above that prior art exists, the invention provides a kind of conveyor line self-oil feeder and the gib head conveyor line containing this oil feeder.
The technical solution adopted in the present invention is:
A kind of conveyor line self-oil feeder, comprise support and fuel tank, described fuel tank is fixing on the bracket, and the top of described fuel tank offers pouring orifice, the bottom of described fuel tank is provided with outlet line, described support is provided with the master cock in order to outlet line described in good time opening and closing.
Optionally, described outlet line comprises oil outlet pipe and fuel-displaced valve, and one end of described oil outlet pipe is arranged in the bottom of described fuel tank, and the other end of described oil outlet pipe is connected with described fuel-displaced valve, and described fuel-displaced valve is electrically connected with described master cock.
Optionally, described master cock is the one in inductive switch, trigger switch or proximity switch.
Further, also comprise travel mechanism, described travel mechanism comprises crossbeam, and the bottom of described support is fixed on described crossbeam, and the two ends of described crossbeam are separately installed with to be erected at the cushion block in conveyor line guide rail.
Optionally, the material that described cushion block adopts is sponge, and the oil outlet pipe of described outlet line extends to described sponge place.
Optionally, the two ends of described crossbeam are also separately installed with brush sweeper, and described brush sweeper and described sponge side by side front and back are arranged.
A kind of gib head conveyor line, comprises power plant, sprocket for main drive, guide rail and cushion cap, and the tail end of described cushion cap is connected with the lateral border that described conveyor line self-oil feeder or described conveyor line self-oil feeder are fixedly installed on described track.
Contriver investigates discovery, and on gib head conveyor line, the fracture of axis wheel is because axis wheel clamping stagnation causes, and causes the reason of axis wheel clamping stagnation: 1. track and axis wheel lack of lubrication; 2., when clearing up gib head operation, the foreign material on gib head and iron filings drop in orbit.If contriver's pipeline every day carries out cleaning and oil supply, so during each corrective maintenance all need conveyor line to stop, under three people coordinate, within 3 hours consuming time, just can fulfil assignment, and conveyor line is opposing seal, cannot accomplish comprehensive oil supply.Therefore, need a kind of automatic oil feed equipment of invention badly, can lubricate timely and clean conveyor line comprehensively.
The present invention's design comprises fuel tank and outlet line, is reached the object of in good time opening and closing outlet line by master cock.When the comparatively big bang detected or sense on conveyor line (due to interference and the lack of lubrication of foreign material, the friction between track and axis wheel and vibrations can constantly increase), master cock opens oil circuit, cleans whole conveyor line, lubricates; When conveyor line and each parts operate steadily, master cock closes oil circuit, and lubrication task completes.So-called in good time, namely without the need under the prerequisite of manual control, the present invention can realize the operating condition according to conveyor line, automatically lubricates.
Beneficial effect of the present invention is: can carry out automatic lubrication maintenance by pipeline, without the need to manual control, decrease cost of labor, extend the service life of each equipment on conveyor line; According to the operating condition of conveyor line, optionally lubricating maintenance, avoid long-time, a large amount of use lubricating greases, saved productive costs; Effective reduction gib head pipeline stall rate, reduces the downtime, reduces maintenance cost, avoids affecting workshop normal operation, improve work efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of oil feeder of the present invention;
Fig. 2 is the structural representation of gib head conveyor line of the present invention.
In figure: 1, fuel tank; 2, support; 3, crossbeam; 4, cushion block; 5, power plant; 6, sprocket for main drive; 7, guide rail; 8, cushion cap; 11, pouring orifice; 21, master cock; 22, circuit card.
Detailed description of the invention
As shown in Figure 1, the invention provides a kind of conveyor line self-oil feeder, comprise support 2 and fuel tank 1, fuel tank 1 is fixed on support 2, the top of fuel tank 1 offers pouring orifice 11, and the bottom of fuel tank 1 is provided with outlet line, support 2 is provided with the master cock 21 in order in good time opening and closing outlet line.Fuel tank only plays the object of savings lubricating grease, its material can use corrosion-resistant steel, 45# steel plate or other materials, in order to better observe oil mass situation in fuel tank 1, can offer a transparent watch window on oil box, and corresponding scale is set, to supplement when needing.The material of support can select angle steel or channel-section steel, is Q235 material, carbon structural steel, yield limit 226MPa both this, and tensile strength is about 375 ~ 460MPa; Because carbon containing is moderate, Combination property is better, and the performances such as intensity, plasticity and welding are better coordinated; Good welding performance.
When detecting or sense the comparatively big bang on conveyor line, master cock 21 opens oil circuit, cleans whole conveyor line, lubricates; When conveyor line and each parts operate steadily, master cock 21 closes oil circuit, and lubrication task completes.As an embodiment of the invention, master cock can select the one in inductive switch, trigger switch or proximity switch.To select inductive switch, be also called shock sensor, be namely delivered to circuit arrangement the large young pathbreaker's induced junction fruit of induction shaking force, and make the electronic switch of circuit start work,
Wherein, outlet line comprises oil outlet pipe and fuel-displaced valve, and the bottom that one end of oil outlet pipe is arranged in fuel tank is used for being communicated with fuel tank, and the other end of oil outlet pipe is connected with fuel-displaced valve, and fuel-displaced valve is electrically connected with master cock.In order to better coordinate with inductive switch, select electromagnetic valve as fuel-displaced valve, and be equipped with the circuit card 22 of designed, designed, when the vibrations of inductive switch induced flow waterline, circuit card 22 conducted signal, electromagnetic valve is opened, and starts lubrication flow waterline.The material of oil outlet pipe can select copper oil pipe or plastic tubing.The intensity that copper oil pipe is stronger, not cracky, and not yielding aesthetic property is strong; Plastic tubing has excellent oil resistant, heat-resisting, ageing-resistant performance, bearing pressure high (operation pressure 70-100MPa), and pulse behaviors is superior, and body is soft, and it is convenient to change, and has excellent resistance to circumnutating property and fatigue durability.
According to different conveyor lines, the present invention can realize fixed type lubrication and Mobile lubrication two kinds of modes.When selecting fixed type, only need support be directly installed on conveyor line, oil outlet pipe be exported in respective carter and adapts to position, utilize the continuous movement of capillary principle and axis wheel, complete the maintenance to whole piece conveyor line.When selecting movable type, also need to install travel mechanism additional, travel mechanism comprises crossbeam 3, and the width of crossbeam can across guide rail, and the bottom of support is fixed on crossbeam 3, and the two ends of crossbeam 3 are separately installed with the cushion block 4 be erected in conveyor line guide rail.
The material that cushion block of the present invention adopts is sponge.During installation, only oil outlet pipe need be extended to sponge place, and be packed in sponge, namely lubricating grease by oil outlet pipe dipping sponge, reaches the effect of lubrication by sponge movement in orbit.It should be noted that it not only can slide along track, and the iron filings, impurity etc. put aside in track can be fallen by effective cleaning while of slip.In order to reach the object of more clean impurity, the two ends of crossbeam are also separately installed with brush sweeper, and brush sweeper and sponge side by side front and back are arranged, and can realize cleaning, while lubrication.
Conveyor line self-oil feeder of the present invention can be applicable to various types of conveyor line.As shown in Figure 2, as an embodiment, be applied on a kind of gib head conveyor line by this oil feeder.Gib head conveyor line comprises power plant 5, sprocket for main drive 6, guide rail 7 and cushion cap 8, power plant 5 drives main driving wheel 6 to rotate, the bottom of cushion cap 8 is provided with and sprocket for main drive 6 gears in mesh, and when after electric power starting, namely cushion cap 8 moves along guide rail 7 under the drive of sprocket for main drive 6.This conveyor line can be installed the oil feeder of fixed type or movable type.During the installation of fixed type oil feeder, the fuel tank holding lubricant is fixed near conveyor line sprocket for main drive, oil outlet pipe is placed on guide rail, utilizes touch-switch to control.Portable oil feeder is tail end oil feeder being arranged on cushion cap, and sponge (cushion block) is set up on the guide rail on both sides, pulls oil feeder and move together when cushion cap moves, and according to the in good time oil supply of track shock conditions of monitoring.
The present invention is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present invention; no matter but any change is done in its shape or structure; every have identical with the application or akin technical scheme, all drops within protection scope of the present invention.
Claims (7)
1. a conveyor line self-oil feeder, it is characterized in that: comprise support and fuel tank, described fuel tank is fixing on the bracket, the top of described fuel tank offers pouring orifice, the bottom of described fuel tank is provided with outlet line, described support is provided with the master cock in order to outlet line described in good time opening and closing.
2. conveyor line self-oil feeder according to claim 1, it is characterized in that: described outlet line comprises oil outlet pipe and fuel-displaced valve, one end of described oil outlet pipe is arranged in the bottom of described fuel tank, the other end of described oil outlet pipe is connected with described fuel-displaced valve, and described fuel-displaced valve is electrically connected with described master cock.
3. conveyor line self-oil feeder according to claim 2, is characterized in that: described master cock is the one in inductive switch, trigger switch or proximity switch.
4. the conveyor line self-oil feeder according to any one of claims 1 to 3, it is characterized in that: also comprise travel mechanism, described travel mechanism comprises crossbeam, the bottom of described support is fixed on described crossbeam, and the two ends of described crossbeam are separately installed with to be erected at the cushion block in conveyor line guide rail.
5. conveyor line self-oil feeder according to claim 4, is characterized in that: the material that described cushion block adopts is sponge, and the exit end of described outlet line extends to described sponge place.
6. conveyor line self-oil feeder according to claim 5, is characterized in that: the two ends of described crossbeam are also separately installed with brush sweeper, and described brush sweeper and described sponge side by side front and back are arranged.
7. the gib head conveyor line containing the conveyor line self-oil feeder described in any one of claim 1 ~ 6, comprise power plant, sprocket for main drive, guide rail and cushion cap, it is characterized in that: the tail end of described cushion cap is connected with the lateral border that described conveyor line self-oil feeder or described conveyor line self-oil feeder are fixedly installed on described track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510920558.6A CN105417074B (en) | 2015-12-11 | 2015-12-11 | Streamline self-oil feeder and the gib head streamline containing the oil feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510920558.6A CN105417074B (en) | 2015-12-11 | 2015-12-11 | Streamline self-oil feeder and the gib head streamline containing the oil feeder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105417074A true CN105417074A (en) | 2016-03-23 |
| CN105417074B CN105417074B (en) | 2018-04-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510920558.6A Expired - Fee Related CN105417074B (en) | 2015-12-11 | 2015-12-11 | Streamline self-oil feeder and the gib head streamline containing the oil feeder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105417074B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107127628A (en) * | 2017-07-12 | 2017-09-05 | 重庆帅能机床制造有限公司 | A kind of intelligent machine tool with toothed belt transmission |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59149818U (en) * | 1983-03-28 | 1984-10-06 | スズキ株式会社 | Rail cleaning device for trolley conveyor |
| US6478115B1 (en) * | 2000-05-26 | 2002-11-12 | Oil-Rite Corporation | Overhead conveyor lubrication apparatus and method |
| CN102116408A (en) * | 2010-11-19 | 2011-07-06 | 上海师范大学 | Automatic lubricating method for bearings based on vibration and relevant electrical device control system |
| CN202252742U (en) * | 2011-10-10 | 2012-05-30 | 华蓥川煤水泥有限责任公司 | Oil dropping device of rake walking wheel for cement production |
| CN204358401U (en) * | 2014-11-25 | 2015-05-27 | 南京钢铁股份有限公司 | The online oil-filling device of a kind of output strip line flat bed delivery chain |
| CN205366962U (en) * | 2015-12-11 | 2016-07-06 | 周德 | Assembly line self -oil feeder and gib head assembly line that contains this oiler |
-
2015
- 2015-12-11 CN CN201510920558.6A patent/CN105417074B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59149818U (en) * | 1983-03-28 | 1984-10-06 | スズキ株式会社 | Rail cleaning device for trolley conveyor |
| US6478115B1 (en) * | 2000-05-26 | 2002-11-12 | Oil-Rite Corporation | Overhead conveyor lubrication apparatus and method |
| CN102116408A (en) * | 2010-11-19 | 2011-07-06 | 上海师范大学 | Automatic lubricating method for bearings based on vibration and relevant electrical device control system |
| CN202252742U (en) * | 2011-10-10 | 2012-05-30 | 华蓥川煤水泥有限责任公司 | Oil dropping device of rake walking wheel for cement production |
| CN204358401U (en) * | 2014-11-25 | 2015-05-27 | 南京钢铁股份有限公司 | The online oil-filling device of a kind of output strip line flat bed delivery chain |
| CN205366962U (en) * | 2015-12-11 | 2016-07-06 | 周德 | Assembly line self -oil feeder and gib head assembly line that contains this oiler |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107127628A (en) * | 2017-07-12 | 2017-09-05 | 重庆帅能机床制造有限公司 | A kind of intelligent machine tool with toothed belt transmission |
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| Publication number | Publication date |
|---|---|
| CN105417074B (en) | 2018-04-10 |
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| CF01 | Termination of patent right due to non-payment of annual fee |