CN105415484A - Production technology for manufacturing building plate - Google Patents
Production technology for manufacturing building plate Download PDFInfo
- Publication number
- CN105415484A CN105415484A CN201510853873.1A CN201510853873A CN105415484A CN 105415484 A CN105415484 A CN 105415484A CN 201510853873 A CN201510853873 A CN 201510853873A CN 105415484 A CN105415484 A CN 105415484A
- Authority
- CN
- China
- Prior art keywords
- bed
- sanding
- production technology
- cloth
- template
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
Abstract
The invention discloses a production technology for manufacturing a building plate. The production technology comprises the steps of burdening, roller paving of pulp, automatic cropping, primary curing, secondary curing, trimming/sanding and the like, and automatic production is achieved in all the steps. Dust removers are installed in all devices related to powder. Thus, according to the production technology for manufacturing the building plate, labor intensity of workers can be lowered, production efficiency can be improved, and no threat is caused to the safety of a human body by the production environment.
Description
Technical field
The present invention relates to sheet material and produce treatment process field, particularly relate to a kind of production technology making building board.
Background technology
The production process of existing building sheet material, major part needs manually to complete, and labour intensity is large and production efficiency is low.Meanwhile, also potential safety hazard can be formed, as high temperature, high humidity, dust etc. to the safety of human body for the production of the production environment of building board and raw materials for production.
Thus, be necessary to provide a kind of and automatically can complete all making links, reduce hand labor intensity, enhance productivity and make the production technology that production environment can not threaten to human-body safety.
Summary of the invention
The object of the present invention is to provide a kind of production technology making sheet material, to make sheet material can complete all making links in whole production procedure, and hand labor intensity can be reduced, enhance productivity, production environment can not be threatened to human-body safety.
For achieving the above object, the present invention takes following technical proposals:
Make a production technology for building board, comprising:
Raw material are divided into solid material, powder materials and liquid material by batching; In the first self-poking arrangement, put into solid material, powder materials and liquid material by setting ratio requirement carry out stirring formation bed material; In second self-poking arrangement, put into solid material, powder materials and liquid material by setting ratio requirement carry out stirring formation material; In the 3rd self-poking arrangement, put into the fines of solid material, powder materials and liquid material by setting ratio requirement carry out stirrings formation sanding material;
Roller tiling slurry; The template of coated releasing agent is laid bed material and forms initial bed, the first bed of cloth is laid above initial bed, in laying above the first bed of cloth, the bed of material in material formation, lays the second bed of cloth above the middle bed of material, lays sanding material and form the sanding bed of material above the second bed of cloth; After the described sanding bed of material is laid, initial bed, the first bed of cloth, the middle bed of material, the second bed of cloth and the sanding bed of material are covered molded;
Automatically cutting, being cut covering molded sheet material by setting size by automatic cut-off knife device;
A maintenance, the sheet material after cutting is automatically loaded stacking machine, and described stacking machine enters curing kilns under the traction of once caring the car, and after maintenance completes, kiln discharge, carries out template die separation, obtain structural slab;
Secondary maintenance, the structural slab after template is separated enters secondary curing kilns and carries out secondary maintenance, unloads plate after secondary maintenance by automatically unloading plate stacking machine;
Trimming/sanding, automatically unload plate stacking machine and unloaded by structural slab to the cutting of four cutter sweep places, limit, the structural slab after cutting enters sander and carries out sanding process, forms production board.
Further, after trimming/sanding step, also comprise quality inspection and warehouse-in step, in described quality inspection and warehouse-in step, comprise after production board is carried out deashing, lamination, quality inspection and packaging respectively and putting in storage.
Preferably, after the template die in a described curing step is separated, described template is carried out clearing up and the template after cleaning is moved to automatically the coating release agent place in described roller tiling slurry step.
Preferably, described solid material comprises building waste, gangue, stalk and/or trade waste;
Described powder materials comprises flyash and/or silicon ash.
Preferably, the first bed of cloth comprises the glass-fiber-fabric of the setting number of plies and the non-woven fabrics of the setting number of plies.
Preferably, the second bed of cloth comprises the glass-fiber-fabric of the setting number of plies and the non-woven fabrics of the setting number of plies.
Wherein, the equipment starched in described batching, roller tiling, automatically cut, use in trimming/sanding step installs deduster, and described deduster adsorbs the dust occurred in corresponding steps.
From above technical scheme, the steps such as the production technology of the making building board described in the application comprises batching, roller tiling is starched, automatically cut, a maintenance, secondary maintenance, trimming/sanding, and each step is automated production, and the equipment relating to dust is all provided with deduster, the production technology of the making building board therefore in the application can reduce hand labor intensity, enhances productivity, production environment can not be threatened to human-body safety.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the flow chart of the production technology of making building board according to a preferred embodiment.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, carry out clear, complete description to the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Below the production technology making building board in the application is described in detail.Fig. 1 is the flow chart of the production technology of making building board according to a preferred embodiment.As shown in Figure 1, following flow process is comprised.
S101: batching.
Raw material are divided into solid material, powder materials and liquid material by batching.In the first self-poking arrangement, put into solid material, powder materials and liquid material by setting ratio requirement carry out stirring formation bed material.In second self-poking arrangement, put into solid material, powder materials and liquid material by setting ratio requirement carry out stirring formation material.In the 3rd self-poking arrangement, put into the fines of solid material, powder materials and liquid material by setting ratio requirement carry out stirrings formation sanding material.
Solid material described in the application includes but not limited to building waste, gangue, stalk and trade waste.Solid material can be the particle after any one solids process above-mentioned, the particle formed after also can be above-mentioned many kinds of solids thing mixed processing.
Powder materials described in the application includes but not limited to flyash and/or silicon ash.
S102: roller tiling slurry.
In this step, the template of coated releasing agent lays initial bed, lay the first bed of cloth above initial bed, the bed of material in laying above the first bed of cloth, lays the second bed of cloth, lays the sanding bed of material above the second bed of cloth above the middle bed of material; After the described sanding bed of material is laid, initial bed, the first bed of cloth, the middle bed of material, the second bed of cloth and the sanding bed of material are covered molded.
Preferably, the first bed of cloth comprises the glass-fiber-fabric of the setting number of plies and the non-woven fabrics of the setting number of plies.Second bed of cloth comprises the glass-fiber-fabric of the setting number of plies and the non-woven fabrics of the setting number of plies.
It should be noted that, the number of plies of glass-fiber-fabric in the first bed of cloth in the application is all correspondingly selected according to different production requirements from the number of plies of the glass-fiber-fabric in the number of plies of non-woven fabrics and the second bed of cloth and the number of plies of non-woven fabrics.
S103: automatically cut.
Cut covering molded sheet material by setting size by automatic cut-off knife device.
S104: maintenance.
Sheet material after cutting is automatically loaded stacking machine.Stacking machine enters curing kilns under the traction of once caring the car, and after maintenance completes, kiln discharge, carries out template die separation, obtain structural slab.
S105: secondary maintenance.
Structural slab after template is separated enters secondary curing kilns and carries out secondary maintenance, unloads plate after secondary maintenance by automatically unloading plate stacking machine.
S106: trimming/sanding, automatically unload plate stacking machine and unloaded by structural slab to the cutting of four cutter sweep places, limit, the structural slab after cutting enters sander and carries out sanding process, forms production board.
Further, after trimming/sanding step, also comprise quality inspection and warehouse-in step, in quality inspection and warehouse-in step, comprise after production board is carried out deashing, lamination, quality inspection and packaging respectively and putting in storage.
For making whole Automation of Manufacturing Process, preferably, after the production technology of the application template die in a curing step is separated, template is carried out clearing up and the template after cleaning is moved to automatically the coating release agent place in roller tiling slurry step, so that supply template continuously, template is made to realize recycling.
In the application, batching, roller tiling slurry, automatically cut with the equipment that uses in trimming/sanding step on all deduster is installed, deduster adsorbs the dust occurred in corresponding steps, thus purification production environment.
From above technical scheme, the steps such as the production technology of the making building board described in the application comprises batching, roller tiling is starched, automatically cut, a maintenance, secondary maintenance, trimming/sanding, and each step is automated production, and the equipment relating to dust is all provided with deduster, the production technology of the making building board therefore in the application can reduce hand labor intensity, enhances productivity, production environment can not be threatened to human-body safety.
Those skilled in the art, at consideration description and after putting into practice invention disclosed herein, will easily expect other embodiment of the present invention.The application is intended to contain any modification of the present invention, purposes or adaptations, and these modification, purposes or adaptations are followed general principle of the present invention and comprised the undocumented common practise in the art of the disclosure or conventional techniques means.Description and embodiment are only regarded as exemplary, and true scope of the present invention and spirit are pointed out by claim below.
Should be understood that, the present invention is not limited to precision architecture described above and illustrated in the accompanying drawings, and can carry out various amendment and change not departing from its scope.Scope of the present invention is only limited by appended claim.
Claims (7)
1. make a production technology for building board, it is characterized in that, comprising:
Raw material are divided into solid material, powder materials and liquid material by batching; In the first self-poking arrangement, put into solid material, powder materials and liquid material by setting ratio requirement carry out stirring formation bed material; In second self-poking arrangement, put into solid material, powder materials and liquid material by setting ratio requirement carry out stirring formation material; In the 3rd self-poking arrangement, put into the fines of solid material, powder materials and liquid material by setting ratio requirement carry out stirrings formation sanding material;
Roller tiling slurry; The template of coated releasing agent is laid bed material and forms initial bed, the first bed of cloth is laid above initial bed, in laying above the first bed of cloth, the bed of material in material formation, lays the second bed of cloth above the middle bed of material, lays sanding material and form the sanding bed of material above the second bed of cloth; After the described sanding bed of material is laid, initial bed, the first bed of cloth, the middle bed of material, the second bed of cloth and the sanding bed of material are covered molded;
Automatically cutting, being cut covering molded sheet material by setting size by automatic cut-off knife device;
A maintenance, the sheet material after cutting is automatically loaded stacking machine, and described stacking machine enters curing kilns under the traction of once caring the car, and after maintenance completes, kiln discharge, carries out template die separation, obtain structural slab;
Secondary maintenance, the structural slab after template is separated enters secondary curing kilns and carries out secondary maintenance, unloads plate after secondary maintenance by automatically unloading plate stacking machine;
Trimming/sanding, automatically unload plate stacking machine and unloaded by structural slab to the cutting of four cutter sweep places, limit, the structural slab after cutting enters sander and carries out sanding process, forms production board.
2. production technology according to claim 1, is characterized in that, also comprises quality inspection and warehouse-in step after trimming/sanding step, in described quality inspection and warehouse-in step, comprises after production board is carried out deashing, lamination, quality inspection and packaging respectively and putting in storage.
3. production technology according to claim 1, is characterized in that, after the template die in a described curing step is separated, described template is carried out clearing up and the template after cleaning is moved to automatically the coating release agent place in described roller tiling slurry step.
4. production technology according to claim 1, is characterized in that, described solid material comprises building waste, gangue, stalk and/or trade waste;
Described powder materials comprises flyash and/or silicon ash.
5. according to described production technology arbitrary in Claims 1-4, it is characterized in that, the first bed of cloth comprises the glass-fiber-fabric of the setting number of plies and the non-woven fabrics of the setting number of plies.
6. according to described production technology arbitrary in Claims 1-4, it is characterized in that, the second bed of cloth comprises the glass-fiber-fabric of the setting number of plies and the non-woven fabrics of the setting number of plies.
7. according to described production technology arbitrary in Claims 1-4, it is characterized in that, the equipment starched in described batching, roller tiling, automatically cut, use in trimming/sanding step installs deduster, and described deduster adsorbs the dust occurred in corresponding steps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510853873.1A CN105415484A (en) | 2015-11-27 | 2015-11-27 | Production technology for manufacturing building plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510853873.1A CN105415484A (en) | 2015-11-27 | 2015-11-27 | Production technology for manufacturing building plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105415484A true CN105415484A (en) | 2016-03-23 |
Family
ID=55494239
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510853873.1A Pending CN105415484A (en) | 2015-11-27 | 2015-11-27 | Production technology for manufacturing building plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105415484A (en) |
Citations (10)
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|---|---|---|---|---|
| JP2001341028A (en) * | 2000-05-31 | 2001-12-11 | Toda Constr Co Ltd | Board segregating and dismantling device |
| CN102152501A (en) * | 2010-11-15 | 2011-08-17 | 易科美德（天津）环保建材有限公司 | Baseplate of integral heat-preservation and energy-saving plate and preparation method thereof |
| CN102506730A (en) * | 2011-10-21 | 2012-06-20 | 山东大学 | All-in-one machine for detecting thickness and weight of sheet material online |
| CN102873745A (en) * | 2012-10-10 | 2013-01-16 | 北新集团建材股份有限公司 | High-speed producing and controlling method for plaster plates |
| CN203157184U (en) * | 2013-02-28 | 2013-08-28 | 佛山市森科能源科技开发有限公司 | Automatic spreading machine |
| CN103319929A (en) * | 2013-06-28 | 2013-09-25 | 江苏海田技术有限公司 | Paint spraying method for furniture production |
| CN103862568A (en) * | 2013-08-14 | 2014-06-18 | 徐洪季 | Process for manufacturing fiber reinforced rib-containing composite board by adopting spreading method |
| CN103938827A (en) * | 2014-03-24 | 2014-07-23 | 广东亿健绿色住宅材料工业有限公司 | Water hyacinth fiber environmental protection decorating plate and manufacturing method thereof |
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-
2015
- 2015-11-27 CN CN201510853873.1A patent/CN105415484A/en active Pending
Patent Citations (10)
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| CN102152501A (en) * | 2010-11-15 | 2011-08-17 | 易科美德（天津）环保建材有限公司 | Baseplate of integral heat-preservation and energy-saving plate and preparation method thereof |
| CN102506730A (en) * | 2011-10-21 | 2012-06-20 | 山东大学 | All-in-one machine for detecting thickness and weight of sheet material online |
| CN102873745A (en) * | 2012-10-10 | 2013-01-16 | 北新集团建材股份有限公司 | High-speed producing and controlling method for plaster plates |
| CN203157184U (en) * | 2013-02-28 | 2013-08-28 | 佛山市森科能源科技开发有限公司 | Automatic spreading machine |
| CN103319929A (en) * | 2013-06-28 | 2013-09-25 | 江苏海田技术有限公司 | Paint spraying method for furniture production |
| CN103862568A (en) * | 2013-08-14 | 2014-06-18 | 徐洪季 | Process for manufacturing fiber reinforced rib-containing composite board by adopting spreading method |
| CN103938827A (en) * | 2014-03-24 | 2014-07-23 | 广东亿健绿色住宅材料工业有限公司 | Water hyacinth fiber environmental protection decorating plate and manufacturing method thereof |
| CN104787569A (en) * | 2015-04-20 | 2015-07-22 | 南京我乐家居制造有限公司 | Automatic panel production line |
| CN104828627A (en) * | 2015-04-20 | 2015-08-12 | 南京我乐家居制造有限公司 | Intelligent storehouse inbound device used for sheet material production line and method thereof |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160323 |
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