CN105414592A - Efficient automation pipe fitting processing system and technology - Google Patents
Efficient automation pipe fitting processing system and technology Download PDFInfo
- Publication number
- CN105414592A CN105414592A CN201610002052.1A CN201610002052A CN105414592A CN 105414592 A CN105414592 A CN 105414592A CN 201610002052 A CN201610002052 A CN 201610002052A CN 105414592 A CN105414592 A CN 105414592A
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- China
- Prior art keywords
- automatic
- pipe fitting
- equipment
- processing
- transporting rail
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/16—Drilling machines with a plurality of working-spindles; Drilling automatons
- B23B39/161—Drilling machines with a plurality of working-spindles; Drilling automatons with parallel work spindles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
Abstract
The invention provides an efficient automation pipe fitting processing system and a technology. The processing system comprises a steel pipe raw material frame and an automatic straightening device. The front end of the automatic straightening device is connected with the steel pipe raw material frame through a transmission track, and the rear end is connected with an automatic chamfering device and an automatic necking device through the transmission track. A short transmission track is between the automatic chamfering device and the automatic necking device. The automatic necking device is connected with an automatic hole-drilling system through the transmission track. The automatic hole-drilling system is provided with a plurality of drilling devices which can operate at the same time. A steel pipe drilled with holes is transmitted to a packaging station through the transmission track. The pipe fitting processing system and the technology integrate a plurality of dispersive processing steps in a conventional processing technology, and realize automatic processing of pipe fittings, and little manpower participation is needed, and processing efficiency is greatly improved, and production cost of a company is greatly reduced.
Description
Technical field
The present invention relates to pipe fitting processing and fabricating technical field, the pipe fitting system of processing that particularly a kind of production efficiency is high and technique.
Background technology
Current large-size pipe material is applied to a lot of field as installation or fixed support, such as the mounting bracket of photovoltaic generating system, be used for fixed light photovoltaic cell components, cabling etc. are installed, and the battery component making to be installed on it that can be connected with tracking system is followed moving of the sun and carries out rotating to improve generating efficiency.This tube material could use as mounting bracket after needing to carry out a series of processing to steel pipe raw material, such as aligning, reducing, chamfering, auger shell silk fixing hole etc., this pipe fitting often has certain length and heavier, in addition, due to a usual installation support tubes needing to install multiple photovoltaic cell component simultaneously, therefore, need the locating hole boring multiple different size on pipe fitting, traditional system of processing mainly adopts manual operations, be dispersed into several different processing step to have come, working (machining) efficiency is lower, particularly bore process, general needs seven, eight workmans operate simultaneously, even so, pipe fitting processing production capacity is also subject to serious restriction, add processing cost, also counteracts that the fast development of producer simultaneously and the demand in market can not be met.
Summary of the invention
In view of above-mentioned the problems of the prior art, the object of this invention is to provide a kind of pipe fitting system of processing and technique efficiently, it can realize the automation processing of pipe fitting and drastically increases production efficiency and significantly reduce human cost.
To achieve the object of the present invention, one of the present invention efficient automation pipe fitting system of processing comprises steel pipe raw material bin, automatic flattening equipment, automatic chamfering equipment, automatic reducing equipment, automatic drilling system and multiple package position; Wherein said automatic flattening front equipment end is connected with steel pipe raw material bin by transporting rail, its rear end is connected to automatic chamfering equipment and automatic reducing equipment by transporting rail, between described automatic chamfering equipment and automatic reducing equipment, there is short transmission track, described automatic reducing equipment is connected to automatic drilling system by transporting rail, described automatic drilling system has can multiple rigs of simultaneously operation, and the steel pipe after boring transfers to multiple package position by transporting rail.
Preferably, the transporting rail between described automatic flattening equipment and automatic chamfering equipment comprise change pipe fitting transmission direction turn to roller.
Preferred again, the rig of described automatic drilling system possesses multiple drill bit, can bore diverse location simultaneously, the locating hole of different size.
Preferred again, described automatic chamfering equipment, automatically reducing equipment, automatic drilling system and multiple package position are arranged in pairs, and the both sides being respectively in steel pipe raw material bin and equipment for straightening and transporting rail thereof are that two-wire is arranged symmetrically with.
According to another object of the present invention, one of the present invention efficient automation pipe fitting processing technology comprises the steps:
Steel pipe raw material is delivered to automatic flattening equipment from bin by transporting rail;
Pipe fitting is aligned by automatic flattening equipment;
Pipe fitting after aligning is delivered to automatic chamfering equipment by transporting rail;
Pipe fitting carries out chamfering by automatic chamfering equipment;
Pipe fitting after chamfering is delivered to automatic reducing equipment by transporting rail;
Pipe fitting carries out reducing by automatic reducing equipment;
Pipe fitting after reducing is delivered to automatic drilling system by transporting rail;
Pipe fitting carries out the boring of multiple locating hole simultaneously by automatic drilling system;
The pipe fitting of having holed is delivered to multiple package position packing by transporting rail.
Preferably, the step changing pipe fitting transmission direction is also comprised when described pipe fitting is from automatic flattening device transmission to described automatic chamfering equipment.
Pipe fitting system of processing of the present invention and technique, be integrated with the processing step of multiple dispersion in conventional machining process, pipe fitting automation processing can be realized, only need few manpower to participate in, working (machining) efficiency is greatly improved, and significantly reduces the production cost of enterprise simultaneously.
Accompanying drawing explanation
By the detailed description below in conjunction with accompanying drawing, aforesaid and other object, the feature and advantage of the present invention will become apparent.Wherein:
Figure 1 shows that the composition schematic layout pattern of the efficient automation pipe fitting system of processing of one embodiment of the invention;
Figure 2 shows that the composition schematic layout pattern of the efficient automation pipe fitting system of processing of another embodiment of the present invention;
Figure 3 shows that the structural representation of the automatic drilling system of efficient automation pipe fitting system of processing of the present invention.
Detailed description of the invention
By feature of the present invention and advantage, details are as follows by reference to the accompanying drawings:
With reference to the composition schematic layout pattern of the efficient automation pipe fitting system of processing of the one embodiment of the invention shown in Fig. 1, described efficient automation pipe fitting system of processing comprises steel pipe raw material bin 100, automatic flattening equipment 10, the front end of automatic flattening equipment 10 is connected with steel pipe raw material bin 100 by transporting rail 50, its rear end is connected to automatic chamfering equipment 20 and automatic reducing equipment 30 by transporting rail 50, there is between described automatic chamfering equipment 20 and automatic reducing equipment 30 the short transmission track that pipe fitting laterally passes, described automatic reducing equipment 30 is connected to automatic drilling system 40 by transporting rail 50 ', described automatic drilling system 40 has can multiple rigs 42 of simultaneously operation, 44 (see Fig. 3), steel pipe after boring transfers to multiple package position 200 by transporting rail.
The processing step adopting the efficient automation pipe fitting system of processing of the present embodiment to carry out the processing of pipe fitting finished product is as follows:
Steel pipe raw material and steel pipe semi-finished product are unpacked from bin and is delivered to automatic flattening equipment by transporting rail;
Pipe fitting is aligned by automatic flattening equipment;
Pipe fitting after aligning is delivered to automatic chamfering equipment by transporting rail;
Pipe fitting carries out chamfering by automatic chamfering equipment;
Pipe fitting after chamfering is delivered to automatic reducing equipment by transporting rail;
Pipe fitting carries out reducing by automatic reducing equipment;
Pipe fitting after reducing is delivered to automatic drilling system by transporting rail;
Pipe fitting carries out the boring of multiple locating hole simultaneously by automatic drilling system;
The pipe fitting of having holed is delivered to multiple package position packing by transporting rail.
One preferred embodiment in, also comprise the step changing pipe fitting transmission direction when described pipe fitting is from automatic flattening device transmission to described automatic chamfering equipment.
One preferred embodiment in, produce that line is rationally distributed utilizes hall space to optimize, namely pipe fitting is sent to chamfering station by turning to roller to change transmission direction by described pipe fitting after automatic flattening equipment aligning sends leveling station by transporting rail, the chamfering operation of pipe fitting end is carried out by automatic chamfering equipment, described automatic chamfering equipment and automatic reducing equipment are for being set up in parallel, pipe fitting after chamfering operation completes directly is delivered to reducing station through shorter transporting rail and is carried out reducing operation, the pipe fitting that reducing completes is delivered to automatic drilling station through transporting rail and is holed by automatic drilling system.
In order to provide operating efficiency, one preferred embodiment in, as shown in Figure 3, described automatic drilling system comprises multiple stage rig, comprise end rig 42 and multiple central bore equipment 44, described rig can arrange multiple drill bit, carry out diverse location simultaneously, the bore operation of the locating hole of different size.
With reference to the composition schematic layout pattern of the efficient automation pipe fitting system of processing of the another embodiment of the present invention shown in Fig. 2, in order to the reasonably optimizing having taken into account equipment and plant area uses and the lifting of production capacity simultaneously, automatic chamfering equipment 20, automatic reducing equipment 30, automatic drilling system 40 and the multiple package position 200 of described pipe fitting system of processing are arranged in pairs, the both sides being respectively in bin 100, automatic flattening equipment 10 and transporting rail thereof are that two-wire is arranged symmetrically with, so, the allocation optimum of efficiency and equipment cost can be reached.
Use automation pipe fitting system of processing of the present invention, the raw-material unloading of steel pipe from the beginning enters station to be processed, through pipe fitting aligning successively, end-beveling, end reducing, positioning hole drilling is until last multiple package position is packed, transmission between the station all being carried out pipe fitting by transporting rail, and be equipped with automatically processing device, abandon original dispersion primarily of each procedure of processing manually-operated, greatly improve pipe fitting working (machining) efficiency, the production capacity that pipe fitting is processed improves several times, meet the increasing market demand, strong has promoted the development of company.
The present invention is not limited to described embodiment, and those skilled in the art, not departing from spirit of the present invention namely openly in scope, still can do some and revise or change, therefore the scope that the scope of the present invention limits with claims is as the criterion.
Claims (6)
1. an efficient automation pipe fitting system of processing, is characterized in that, described system of processing comprises steel pipe raw material bin, automatic flattening equipment, automatic chamfering equipment, automatic reducing equipment, automatic drilling system and multiple package position; Wherein said automatic flattening front equipment end is connected with steel pipe raw material bin by transporting rail, its rear end is connected to automatic chamfering equipment and automatic reducing equipment by transporting rail, between described automatic chamfering equipment and automatic reducing equipment, there is short transmission track, described automatic reducing equipment is connected to automatic drilling system by transporting rail, described automatic drilling system has can multiple rigs of simultaneously operation, and the steel pipe after boring transfers to multiple package position by transporting rail.
2. automation pipe fitting system of processing efficiently as claimed in claim 1 a kind of, is characterized in that, the transporting rail between described automatic flattening equipment and automatic chamfering equipment comprise change pipe fitting transmission direction turn to roller.
3. a kind of automation pipe fitting system of processing efficiently as claimed in claim 1, it is characterized in that, described automatic drilling system possesses multiple drill bit, can bore diverse location simultaneously, the locating hole of different size.
4. a kind of automation pipe fitting system of processing efficiently as claimed in claim 1, it is characterized in that, described automatic chamfering equipment, automatically reducing equipment, automatic drilling system and multiple package position are arranged in pairs, and the both sides being respectively in equipment for straightening and transporting rail thereof are that two-wire is arranged symmetrically with.
5. efficient automation pipe fitting system of processing according to claim 1 carries out a technique for pipe fitting processing, and it comprises the steps:
Steel pipe raw material is delivered to automatic flattening equipment from bin by transporting rail;
Pipe fitting is aligned by automatic flattening equipment;
Pipe fitting after aligning is delivered to automatic chamfering equipment by transporting rail;
Pipe fitting carries out chamfering by automatic chamfering equipment;
Pipe fitting after chamfering is delivered to automatic reducing equipment by transporting rail;
Pipe fitting carries out reducing by automatic reducing equipment;
Pipe fitting after reducing is delivered to automatic drilling system by transporting rail;
Pipe fitting carries out the boring of multiple locating hole simultaneously by automatic drilling system;
The pipe fitting of having holed is delivered to multiple package position packing by transporting rail.
6. a kind of pipe fitting processing technology as claimed in claim 5, is characterized in that, also comprises the step changing pipe fitting transmission direction when described pipe fitting is from automatic flattening device transmission to described automatic chamfering equipment.
Priority Applications (1)
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CN201610002052.1A CN105414592A (en) | 2016-01-01 | 2016-01-01 | Efficient automation pipe fitting processing system and technology |
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CN201610002052.1A CN105414592A (en) | 2016-01-01 | 2016-01-01 | Efficient automation pipe fitting processing system and technology |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108340128A (en) * | 2018-02-28 | 2018-07-31 | 宣汉县阳光道路设施有限公司 | A kind of tubing string blocks and drilling technology |
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