CN105414411B - A kind of auxiliary cage processing moulding bed of pile foundation and the auxiliary cage processing method of pile foundation - Google Patents

A kind of auxiliary cage processing moulding bed of pile foundation and the auxiliary cage processing method of pile foundation Download PDF

Info

Publication number
CN105414411B
CN105414411B CN201510946057.5A CN201510946057A CN105414411B CN 105414411 B CN105414411 B CN 105414411B CN 201510946057 A CN201510946057 A CN 201510946057A CN 105414411 B CN105414411 B CN 105414411B
Authority
CN
China
Prior art keywords
cage
auxiliary
pile foundation
auxiliary cage
moulding bed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510946057.5A
Other languages
Chinese (zh)
Other versions
CN105414411A (en
Inventor
王伟
楼敏
田伟权
王东兴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Third Engineering Co Ltd of China Railway 16th Bureau Group Co Ltd
Original Assignee
Third Engineering Co Ltd of China Railway 16th Bureau Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Third Engineering Co Ltd of China Railway 16th Bureau Group Co Ltd filed Critical Third Engineering Co Ltd of China Railway 16th Bureau Group Co Ltd
Priority to CN201510946057.5A priority Critical patent/CN105414411B/en
Publication of CN105414411A publication Critical patent/CN105414411A/en
Application granted granted Critical
Publication of CN105414411B publication Critical patent/CN105414411B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F31/00Making meshed-ring network from wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H1/00Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
    • B25H1/06Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby of trestle type

Abstract

The present invention relates to the auxiliary cage manufacture field of bridge construction pile foundation, and in particular to a kind of auxiliary cage processing moulding bed of pile foundation, including:The support at two ends, two pieces of postive stop baffles being connected respectively with two ends support, the support beam for be connected two pieces of postive stop baffles and some positioning strips being fixed in support beam, the postive stop baffle are also associated with controlling the rotary system of its rotation.Swivel bearing is additionally provided between the postive stop baffle and the support.The rotary system includes, and motor and reductor, the motor are connected by reductor with swivel bearing.The auxiliary cage processing moulding bed of a kind of pile foundation of the present invention, by rotating processing mode, takes full advantage of space, has saved place, improve utilization of area rate.

Description

A kind of auxiliary cage processing moulding bed of pile foundation and the auxiliary cage processing method of pile foundation
Technical field
The present invention relates to the auxiliary cage manufacture field of bridge construction pile foundation, and in particular to a kind of auxiliary cage processing moulding bed of pile foundation and The auxiliary cage processing method of pile foundation.
Background technology
Pile foundation is collectively constituted by foundation pile with the cushion cap for being connected in stake top.Pile foundation is substantially divided according to the Force principle on basis For friction pile and end-bearing pile, it is widely used in bridge construction.Pile foundation is a kind of ancient foundation pattern.Stake work technology experience The evolution of thousands of years.Either pile foundation material and stake type, or piling machinery and construction method have huge Development, formd modernization foundation engineering system.The extensive use in science of bridge building with pile foundation, pile foundation reinforcing bar Processed finished products quality, the efficiency of cage turn into restriction bridge construction progress factor.The auxiliary cage moulding bed of traditional long line method used at present is accounted for With site area is big, low production efficiency, steel reinforcement cage matching it is low, it is difficult to meet design and construction schedule requirement.
The content of the invention
The main object of the present invention is that there is provided one in order to solve the problem of above-mentioned background technology middle or long line method moulding bed is present Kind of convenient disassembly, land area is small, production efficiency is high, steel reinforcement cage concentricity high, the pile foundation that can improve steel reinforcement cage matching is auxiliary Cage processes moulding bed and the auxiliary cage processing method of pile foundation.
The present invention above-mentioned technical purpose technical scheme is that:
A kind of auxiliary cage processing moulding bed of pile foundation, including:The support at two ends, two pieces of limiting blocks being connected respectively with two ends support Plate, the support beam of two pieces of postive stop baffles of connection and some positioning strips being fixed in support beam, the postive stop baffle are also associated with To the rotary system for controlling it to rotate.Swivel bearing is additionally provided between the postive stop baffle and the support.The rotation System includes, and motor and reductor, the motor are connected by reductor with swivel bearing.
Auxiliary cage cage bar is firstly fixed on the postive stop baffle, and then auxiliary cage Reinforced Hoop is placed on the positioning strip, The perpendicularity of Reinforced Hoop can be ensured in the presence of postive stop baffle, finally auxiliary cage Reinforced Hoop, cage bar are welded, led to during welding Reinforcing bar cage location can be adjusted at any time by crossing rotary system, to be welded to whole circumference.The auxiliary cage welding of steel reinforcement cage completes inspection Look into it is qualified after, the Automatic-falling of auxiliary cage finished product is realized by rotary system.
It is additionally provided with positioning head, the positioning head and is provided with for fixed alignment pin on the postive stop baffle, is used to Strengthen the fixed effect of cage bar.
Preferably, be provided with the postive stop baffle for the positioning head slide chute so that be adapted to it is various not With the processing of the steel reinforcement cage of diameter.
Preferably, spacing between the positioning strip is 0.5m, 1m or 2m, most of Reinforced Hoop design spacing using 1m as Least unit, the positioning strip set using above-mentioned spacing is adapted to the steel reinforcement cage of various different spacing Reinforced Hoops.
Preferably, the positioning strip is half-circle-arc shape, the shape to match steel reinforcement cage obtains preferably fixed branch Support effect.
Preferably, being provided with positioning fixture block on the inside of the positioning strip circular arc, the positioning to aid in cage bar position is prevented The deflection deformation of cage bar.
Preferably, the postive stop baffle is engraved structure, to mitigate weight, energy consumption when rotating is reduced.
Preferably, the support uses ∠ 100 × 100 × 10mm galvanizing equal leg angle welding structures, the support Beam and positioning strip use 10# type hot rolling regular troughs welding structures.
A kind of auxiliary cage processing method of pile foundation, processes moulding bed, and comprise the following steps using the above-mentioned auxiliary cage of pile foundation:
1)The auxiliary processing of cage cage bar and installation:Auxiliary cage cage bar is using mechanically connecting, and auxiliary cage cage bar is carried out first with upsetter Using machine for threading progress thread processing after jumping-up, jumping-up, silk mouthful is checked after the completion of thread, to silk mouthful after passed examination Termination is polished, and auxiliary cage cage bar is placed on positioning strip successively in order, and cage bar two ends are locked with postive stop baffle, it is ensured that main Muscle joint is on same section;
2)The auxiliary processing of cage Reinforced Hoop and installation:The auxiliary cage of pile foundation is calculated according to design drawing and strengthens hoop reinforcing steel bar length, blanking, Reinforcing bar is processed using bending machine, checked, on the positioning strip that auxiliary cage moulding bed is placed to after passed examination;
3)The welding of auxiliary cage reinforcing bar:After the completion of auxiliary cage cage bar and reinforcement hoop reinforcing steel bar positioning, cage bar and reinforcement hoop reinforcing steel bar are entered Row welding, auxiliary cage location is adjusted in order to reinforcement welding during welding using rotary system;
4)Finished product auxiliary cage comes off:The auxiliary cage welding of steel reinforcement cage is completed after passed examination, and running fix head passes through rotary system Realize the Automatic-falling of auxiliary cage finished product.
In summary, beneficial effects of the present invention:
1. a kind of auxiliary cage processing moulding bed of pile foundation of the present invention, by rotating processing mode, takes full advantage of sky Between, place has been saved, utilization of area rate is improved.
2. a kind of auxiliary cage processing moulding bed of pile foundation of the present invention causes cage bar and Reinforced Hoop accurate positioning, steel reinforcement cage Auxiliary cage matching is high, realizes the auxiliary cage perfection docking of each section.
3. a kind of auxiliary cage of pile foundation of the present invention processes moulding bed so that operative more facilitates.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the dimensional structure diagram of the present invention;
Fig. 3 is the structural representation of rotating mechanism in the present invention.
Embodiment
Specific examples below is only explanation of the invention, and it is not limitation of the present invention, art technology Personnel can make the modification without creative contribution to the present embodiment as needed after this specification is read, but as long as All protected in scope of the presently claimed invention by Patent Law.
With embodiment, the present invention is described in detail below in conjunction with the accompanying drawings.
Embodiment 1:
According to Fig. 1, Fig. 2, Fig. 3, a kind of auxiliary cage processing moulding bed of pile foundation, including:The support 1 at two ends, respectively with two Two pieces of connected postive stop baffles 2 of support 1 are held, the support beam 3 of two pieces of postive stop baffles 2 is connected and is fixed on some in support beam 3 Positioning strip 4, postive stop baffle 2 is also associated with the rotary system 5 for controlling it to rotate.Also set up between postive stop baffle 2 and support 1 There is swivel bearing 6.Rotary system 5 includes, and motor 8 and reductor 7, motor 8 are connected by reductor 7 with swivel bearing 6 Connect.
It is additionally provided with positioning head 21, positioning head 21 and is provided with for fixed alignment pin, to strengthen on postive stop baffle 2 The fixed effect of cage bar.The chute 22 slided for positioning head 21 is provided with postive stop baffle 2, so as to be adapted to various different-diameters Steel reinforcement cage processing, the spacing between positioning strip 4 is 0.5m, 1m or 2m, and most of Reinforced Hoop designs spacing using 1m to be minimum Unit, the positioning strip 4 set using above-mentioned spacing is adapted to the steel reinforcement cage of various different spacing Reinforced Hoops.Positioning strip 4 is half Circular shape, the shape to match steel reinforcement cage obtains preferably fixed support effect.It is fixed to be provided with the inside of the circular arc of positioning strip 4 Position fixture block 41, the positioning to aid in cage bar position prevents the deflection deformation of cage bar.Postive stop baffle 2 is engraved structure, to subtract Light weight, reduces energy consumption when rotating.Support 1 uses ∠ 100 × 100 × 10mm galvanizing equal leg angle welding structures, support Beam 3 and positioning strip 4 use 10# type hot rolling regular troughs welding structures.
Auxiliary cage cage bar is firstly fixed on postive stop baffle 2, then auxiliary cage Reinforced Hoop is placed on positioning strip 4, spacing The perpendicularity of Reinforced Hoop can be ensured in the presence of baffle plate 2, finally auxiliary cage Reinforced Hoop, cage bar are welded, pass through rotation during welding Reinforcing bar cage location can be adjusted at any time by transfering from one department to another system, to be welded to whole circumference.The auxiliary cage welding of steel reinforcement cage, which completes to check, closes After lattice, the Automatic-falling of auxiliary cage finished product is realized by rotary system 5.
A kind of auxiliary cage processing method of pile foundation, processes moulding bed, and wrap using the auxiliary cage of pile foundation described in the claims Include following steps:
1)The auxiliary processing of cage cage bar and installation:Auxiliary cage cage bar is using mechanically connecting, and auxiliary cage cage bar is carried out first with upsetter Using machine for threading progress thread processing after jumping-up, jumping-up, silk mouthful is checked after the completion of thread, to silk mouthful after passed examination Termination is polished, and auxiliary cage cage bar is placed on positioning strip 4 successively in order, cage bar two ends and postive stop baffle(2)Locking, is protected Cage bar joint is demonstrate,proved on same section;
2)The auxiliary processing of cage Reinforced Hoop and installation:The auxiliary cage of pile foundation is calculated according to design drawing and strengthens hoop reinforcing steel bar length, blanking, Reinforcing bar is processed using bending machine, checked, on the positioning strip 4 that auxiliary cage moulding bed is placed to after passed examination;
3)The welding of auxiliary cage reinforcing bar:After the completion of auxiliary cage cage bar and reinforcement hoop reinforcing steel bar positioning, cage bar and reinforcement hoop reinforcing steel bar are entered Row welding, auxiliary cage location is adjusted in order to reinforcement welding during welding using rotary system 5;
4)Finished product auxiliary cage comes off:The auxiliary cage welding of steel reinforcement cage is completed after passed examination, and running fix first 21 is by rotating System 5 realizes the Automatic-falling of auxiliary cage finished product.

Claims (10)

1. a kind of auxiliary cage processing moulding bed of pile foundation, it is characterised in that including:The support at two ends(1), respectively with two ends support(1) Two pieces of connected postive stop baffles(2), connection two pieces of postive stop baffles(2)Support beam(3)Be fixed on support beam(3)On it is some Positioning strip(4), the postive stop baffle(2)It is also associated with controlling the rotary system of auxiliary cage finished product Automatic-falling(5).
2. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 1, it is characterised in that the postive stop baffle(2)On It is additionally provided with positioning head(21), the positioning head(21)On be provided with for fixed alignment pin.
3. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 2, it is characterised in that the postive stop baffle(2)On It is provided with for the positioning head(21)The chute of slip(22).
4. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 3, it is characterised in that the positioning strip(4)Between Spacing be 0.5m, 1m or 2m.
5. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 4, it is characterised in that the positioning strip(4)For half Circular shape.
6. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 5, it is characterised in that the positioning strip(4)Circular arc Inner side is provided with positioning fixture block(41).
7. the auxiliary cage processing moulding bed of a kind of pile foundation according to claim 1-6 any one, it is characterised in that described spacing Baffle plate(2)With the support(1)Between be additionally provided with swivel bearing(6).
8. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 7, it is characterised in that the rotary system(5)Bag Include, motor(8)And reductor(7), the motor(8)Pass through reductor(7)With swivel bearing(6)It is connected.
9. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 8, it is characterised in that the postive stop baffle(2)For Engraved structure.
10. a kind of auxiliary cage processing method of pile foundation, it is characterised in that use the pile foundation as described in claim any one of 1-9 Auxiliary cage processes moulding bed, and processing method comprises the following steps:
1) the auxiliary processing of cage cage bar and installation:Auxiliary cage cage bar is using mechanically connecting, and simultaneously thread is handled auxiliary cage cage bar jumping-up, by auxiliary cage master Muscle is placed to positioning strip successively in order(4)On, cage bar two ends and postive stop baffle(2)Locking, it is ensured that cage bar joint is same On section;
2) the auxiliary processing of cage Reinforced Hoop and installation:Calculate the auxiliary cage of pile foundation and strengthen hoop reinforcing steel bar length and blanking, using bending machine to reinforcing bar It is processed, checks, the positioning strip of the auxiliary cage moulding bed is placed to after passed examination(4)On;
3) welding of auxiliary cage reinforcing bar:After the completion of auxiliary cage cage bar and reinforcement hoop reinforcing steel bar positioning, cage bar and reinforcement hoop reinforcing steel bar are welded Connect, rotary system is utilized during welding(5)Auxiliary cage location is adjusted in order to reinforcement welding;
4) finished product auxiliary cage comes off:The auxiliary cage welding of steel reinforcement cage is completed after passed examination, running fix head(21), pass through rotary system (5)Realize the Automatic-falling of auxiliary cage finished product.
CN201510946057.5A 2015-12-17 2015-12-17 A kind of auxiliary cage processing moulding bed of pile foundation and the auxiliary cage processing method of pile foundation Active CN105414411B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510946057.5A CN105414411B (en) 2015-12-17 2015-12-17 A kind of auxiliary cage processing moulding bed of pile foundation and the auxiliary cage processing method of pile foundation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510946057.5A CN105414411B (en) 2015-12-17 2015-12-17 A kind of auxiliary cage processing moulding bed of pile foundation and the auxiliary cage processing method of pile foundation

Publications (2)

Publication Number Publication Date
CN105414411A CN105414411A (en) 2016-03-23
CN105414411B true CN105414411B (en) 2017-10-03

Family

ID=55493195

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510946057.5A Active CN105414411B (en) 2015-12-17 2015-12-17 A kind of auxiliary cage processing moulding bed of pile foundation and the auxiliary cage processing method of pile foundation

Country Status (1)

Country Link
CN (1) CN105414411B (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107119673B (en) * 2017-05-18 2019-04-05 荆门创佳机械科技有限公司 A kind of steel reinforcement cage support device being applicable in piles with different diameter
CN108797567B (en) * 2018-06-22 2021-05-14 中铁四局集团第三建设有限公司 Large-diameter reinforcement cage framework forming machine and method
CN109807510B (en) * 2019-01-30 2020-09-29 山东建筑大学 Framework forming and discharging device

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITBO20080118A1 (en) * 2008-02-21 2009-08-22 Gricor Impianti S R L BAR SUPPORT DEVICE FOR MACHINES TO CARRY OUT METALLIC CAGES
CN203817240U (en) * 2014-05-20 2014-09-10 洛阳沃尔塔曼森机械设备有限公司 Device used for rotating reinforcement cage
CN203900346U (en) * 2014-06-25 2014-10-29 中铁十局集团西北工程有限公司 Bracket device for manufacturing reinforcement cage
CN104532829B (en) * 2014-12-11 2016-03-30 贵州新联爆破工程集团有限公司 A kind of pile foundation reinforcement cage preparation method
CN205363817U (en) * 2015-12-17 2016-07-06 中铁十六局集团第三工程有限公司 Cage processing bed -jig is assisted to pile foundation

Also Published As

Publication number Publication date
CN105414411A (en) 2016-03-23

Similar Documents

Publication Publication Date Title
CN105414411B (en) A kind of auxiliary cage processing moulding bed of pile foundation and the auxiliary cage processing method of pile foundation
CN201896456U (en) Straight screw sleeve connection mold for main reinforcement of filling pipe reinforcing cage
CN106012811B (en) Vase type pier pier shaft steel bar overall binding construction method for hanging
CN105544396B (en) Steel arc distributive girder structure of rod type bracket for cast-in-place arch bridge and construction method
CN205206298U (en) Adjustable curvature plank sheathing
CN205236871U (en) Wire spiral former
CN107083853A (en) Modularization multi-storied garage and its installation method
CN203795311U (en) Multi-leg high pier and slip form construction device
CN102094417B (en) Method for producing steel reinforcement cage by using setting die
CN101288894A (en) Spiral square hoop forming apparatus and its forming method
CN205363817U (en) Cage processing bed -jig is assisted to pile foundation
CN202247907U (en) Supporting structure of urban track traffic super-large section cut-and-cover section tunnel
CN204657348U (en) A kind of spiral square hoop forming apparatus
CN104148455B (en) Heavy steel plate storehouse spins up molding manufacturing system
CN206397138U (en) A kind of bracing means of column beam joint column cap template
CN206286363U (en) A kind of section bar rolls circular arc clamp
CN202479408U (en) Rolling mould for processing steel reinforcement cage frames
CN104790656B (en) Superelevation abnormity water conservancy project structure corner formwork support structure and construction method thereof
CN104266482B (en) A kind of method of docking support for cylinder of rotary kiln in the air
CN207296454U (en) Edge protection system
CN204486660U (en) A kind of processing unit (plant) of drilled pile reinforcing cage tie hoop
CN208152561U (en) A kind of simple plank sheathing of concrete circular column
CN106284824B (en) Concrete reinforcement cushion cap production method for construction site
CN206318632U (en) A kind of bridge crane large span supporting mechanism
CN206435687U (en) A kind of railway T-beam bar bending numerical control machine

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant