CN105414411B - A kind of auxiliary cage processing moulding bed of pile foundation and the auxiliary cage processing method of pile foundation - Google Patents
A kind of auxiliary cage processing moulding bed of pile foundation and the auxiliary cage processing method of pile foundation Download PDFInfo
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- CN105414411B CN105414411B CN201510946057.5A CN201510946057A CN105414411B CN 105414411 B CN105414411 B CN 105414411B CN 201510946057 A CN201510946057 A CN 201510946057A CN 105414411 B CN105414411 B CN 105414411B
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- Prior art keywords
- cage
- auxiliary
- pile foundation
- auxiliary cage
- moulding bed
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F31/00—Making meshed-ring network from wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/06—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby of trestle type
Abstract
The present invention relates to the auxiliary cage manufacture field of bridge construction pile foundation, and in particular to a kind of auxiliary cage processing moulding bed of pile foundation, including:The support at two ends, two pieces of postive stop baffles being connected respectively with two ends support, the support beam for be connected two pieces of postive stop baffles and some positioning strips being fixed in support beam, the postive stop baffle are also associated with controlling the rotary system of its rotation.Swivel bearing is additionally provided between the postive stop baffle and the support.The rotary system includes, and motor and reductor, the motor are connected by reductor with swivel bearing.The auxiliary cage processing moulding bed of a kind of pile foundation of the present invention, by rotating processing mode, takes full advantage of space, has saved place, improve utilization of area rate.
Description
Technical field
The present invention relates to the auxiliary cage manufacture field of bridge construction pile foundation, and in particular to a kind of auxiliary cage processing moulding bed of pile foundation and
The auxiliary cage processing method of pile foundation.
Background technology
Pile foundation is collectively constituted by foundation pile with the cushion cap for being connected in stake top.Pile foundation is substantially divided according to the Force principle on basis
For friction pile and end-bearing pile, it is widely used in bridge construction.Pile foundation is a kind of ancient foundation pattern.Stake work technology experience
The evolution of thousands of years.Either pile foundation material and stake type, or piling machinery and construction method have huge
Development, formd modernization foundation engineering system.The extensive use in science of bridge building with pile foundation, pile foundation reinforcing bar
Processed finished products quality, the efficiency of cage turn into restriction bridge construction progress factor.The auxiliary cage moulding bed of traditional long line method used at present is accounted for
With site area is big, low production efficiency, steel reinforcement cage matching it is low, it is difficult to meet design and construction schedule requirement.
The content of the invention
The main object of the present invention is that there is provided one in order to solve the problem of above-mentioned background technology middle or long line method moulding bed is present
Kind of convenient disassembly, land area is small, production efficiency is high, steel reinforcement cage concentricity high, the pile foundation that can improve steel reinforcement cage matching is auxiliary
Cage processes moulding bed and the auxiliary cage processing method of pile foundation.
The present invention above-mentioned technical purpose technical scheme is that:
A kind of auxiliary cage processing moulding bed of pile foundation, including:The support at two ends, two pieces of limiting blocks being connected respectively with two ends support
Plate, the support beam of two pieces of postive stop baffles of connection and some positioning strips being fixed in support beam, the postive stop baffle are also associated with
To the rotary system for controlling it to rotate.Swivel bearing is additionally provided between the postive stop baffle and the support.The rotation
System includes, and motor and reductor, the motor are connected by reductor with swivel bearing.
Auxiliary cage cage bar is firstly fixed on the postive stop baffle, and then auxiliary cage Reinforced Hoop is placed on the positioning strip,
The perpendicularity of Reinforced Hoop can be ensured in the presence of postive stop baffle, finally auxiliary cage Reinforced Hoop, cage bar are welded, led to during welding
Reinforcing bar cage location can be adjusted at any time by crossing rotary system, to be welded to whole circumference.The auxiliary cage welding of steel reinforcement cage completes inspection
Look into it is qualified after, the Automatic-falling of auxiliary cage finished product is realized by rotary system.
It is additionally provided with positioning head, the positioning head and is provided with for fixed alignment pin on the postive stop baffle, is used to
Strengthen the fixed effect of cage bar.
Preferably, be provided with the postive stop baffle for the positioning head slide chute so that be adapted to it is various not
With the processing of the steel reinforcement cage of diameter.
Preferably, spacing between the positioning strip is 0.5m, 1m or 2m, most of Reinforced Hoop design spacing using 1m as
Least unit, the positioning strip set using above-mentioned spacing is adapted to the steel reinforcement cage of various different spacing Reinforced Hoops.
Preferably, the positioning strip is half-circle-arc shape, the shape to match steel reinforcement cage obtains preferably fixed branch
Support effect.
Preferably, being provided with positioning fixture block on the inside of the positioning strip circular arc, the positioning to aid in cage bar position is prevented
The deflection deformation of cage bar.
Preferably, the postive stop baffle is engraved structure, to mitigate weight, energy consumption when rotating is reduced.
Preferably, the support uses ∠ 100 × 100 × 10mm galvanizing equal leg angle welding structures, the support
Beam and positioning strip use 10# type hot rolling regular troughs welding structures.
A kind of auxiliary cage processing method of pile foundation, processes moulding bed, and comprise the following steps using the above-mentioned auxiliary cage of pile foundation:
1)The auxiliary processing of cage cage bar and installation:Auxiliary cage cage bar is using mechanically connecting, and auxiliary cage cage bar is carried out first with upsetter
Using machine for threading progress thread processing after jumping-up, jumping-up, silk mouthful is checked after the completion of thread, to silk mouthful after passed examination
Termination is polished, and auxiliary cage cage bar is placed on positioning strip successively in order, and cage bar two ends are locked with postive stop baffle, it is ensured that main
Muscle joint is on same section;
2)The auxiliary processing of cage Reinforced Hoop and installation:The auxiliary cage of pile foundation is calculated according to design drawing and strengthens hoop reinforcing steel bar length, blanking,
Reinforcing bar is processed using bending machine, checked, on the positioning strip that auxiliary cage moulding bed is placed to after passed examination;
3)The welding of auxiliary cage reinforcing bar:After the completion of auxiliary cage cage bar and reinforcement hoop reinforcing steel bar positioning, cage bar and reinforcement hoop reinforcing steel bar are entered
Row welding, auxiliary cage location is adjusted in order to reinforcement welding during welding using rotary system;
4)Finished product auxiliary cage comes off:The auxiliary cage welding of steel reinforcement cage is completed after passed examination, and running fix head passes through rotary system
Realize the Automatic-falling of auxiliary cage finished product.
In summary, beneficial effects of the present invention:
1. a kind of auxiliary cage processing moulding bed of pile foundation of the present invention, by rotating processing mode, takes full advantage of sky
Between, place has been saved, utilization of area rate is improved.
2. a kind of auxiliary cage processing moulding bed of pile foundation of the present invention causes cage bar and Reinforced Hoop accurate positioning, steel reinforcement cage
Auxiliary cage matching is high, realizes the auxiliary cage perfection docking of each section.
3. a kind of auxiliary cage of pile foundation of the present invention processes moulding bed so that operative more facilitates.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the dimensional structure diagram of the present invention;
Fig. 3 is the structural representation of rotating mechanism in the present invention.
Embodiment
Specific examples below is only explanation of the invention, and it is not limitation of the present invention, art technology
Personnel can make the modification without creative contribution to the present embodiment as needed after this specification is read, but as long as
All protected in scope of the presently claimed invention by Patent Law.
With embodiment, the present invention is described in detail below in conjunction with the accompanying drawings.
Embodiment 1:
According to Fig. 1, Fig. 2, Fig. 3, a kind of auxiliary cage processing moulding bed of pile foundation, including:The support 1 at two ends, respectively with two
Two pieces of connected postive stop baffles 2 of support 1 are held, the support beam 3 of two pieces of postive stop baffles 2 is connected and is fixed on some in support beam 3
Positioning strip 4, postive stop baffle 2 is also associated with the rotary system 5 for controlling it to rotate.Also set up between postive stop baffle 2 and support 1
There is swivel bearing 6.Rotary system 5 includes, and motor 8 and reductor 7, motor 8 are connected by reductor 7 with swivel bearing 6
Connect.
It is additionally provided with positioning head 21, positioning head 21 and is provided with for fixed alignment pin, to strengthen on postive stop baffle 2
The fixed effect of cage bar.The chute 22 slided for positioning head 21 is provided with postive stop baffle 2, so as to be adapted to various different-diameters
Steel reinforcement cage processing, the spacing between positioning strip 4 is 0.5m, 1m or 2m, and most of Reinforced Hoop designs spacing using 1m to be minimum
Unit, the positioning strip 4 set using above-mentioned spacing is adapted to the steel reinforcement cage of various different spacing Reinforced Hoops.Positioning strip 4 is half
Circular shape, the shape to match steel reinforcement cage obtains preferably fixed support effect.It is fixed to be provided with the inside of the circular arc of positioning strip 4
Position fixture block 41, the positioning to aid in cage bar position prevents the deflection deformation of cage bar.Postive stop baffle 2 is engraved structure, to subtract
Light weight, reduces energy consumption when rotating.Support 1 uses ∠ 100 × 100 × 10mm galvanizing equal leg angle welding structures, support
Beam 3 and positioning strip 4 use 10# type hot rolling regular troughs welding structures.
Auxiliary cage cage bar is firstly fixed on postive stop baffle 2, then auxiliary cage Reinforced Hoop is placed on positioning strip 4, spacing
The perpendicularity of Reinforced Hoop can be ensured in the presence of baffle plate 2, finally auxiliary cage Reinforced Hoop, cage bar are welded, pass through rotation during welding
Reinforcing bar cage location can be adjusted at any time by transfering from one department to another system, to be welded to whole circumference.The auxiliary cage welding of steel reinforcement cage, which completes to check, closes
After lattice, the Automatic-falling of auxiliary cage finished product is realized by rotary system 5.
A kind of auxiliary cage processing method of pile foundation, processes moulding bed, and wrap using the auxiliary cage of pile foundation described in the claims
Include following steps:
1)The auxiliary processing of cage cage bar and installation:Auxiliary cage cage bar is using mechanically connecting, and auxiliary cage cage bar is carried out first with upsetter
Using machine for threading progress thread processing after jumping-up, jumping-up, silk mouthful is checked after the completion of thread, to silk mouthful after passed examination
Termination is polished, and auxiliary cage cage bar is placed on positioning strip 4 successively in order, cage bar two ends and postive stop baffle(2)Locking, is protected
Cage bar joint is demonstrate,proved on same section;
2)The auxiliary processing of cage Reinforced Hoop and installation:The auxiliary cage of pile foundation is calculated according to design drawing and strengthens hoop reinforcing steel bar length, blanking,
Reinforcing bar is processed using bending machine, checked, on the positioning strip 4 that auxiliary cage moulding bed is placed to after passed examination;
3)The welding of auxiliary cage reinforcing bar:After the completion of auxiliary cage cage bar and reinforcement hoop reinforcing steel bar positioning, cage bar and reinforcement hoop reinforcing steel bar are entered
Row welding, auxiliary cage location is adjusted in order to reinforcement welding during welding using rotary system 5;
4)Finished product auxiliary cage comes off:The auxiliary cage welding of steel reinforcement cage is completed after passed examination, and running fix first 21 is by rotating
System 5 realizes the Automatic-falling of auxiliary cage finished product.
Claims (10)
1. a kind of auxiliary cage processing moulding bed of pile foundation, it is characterised in that including:The support at two ends(1), respectively with two ends support(1)
Two pieces of connected postive stop baffles(2), connection two pieces of postive stop baffles(2)Support beam(3)Be fixed on support beam(3)On it is some
Positioning strip(4), the postive stop baffle(2)It is also associated with controlling the rotary system of auxiliary cage finished product Automatic-falling(5).
2. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 1, it is characterised in that the postive stop baffle(2)On
It is additionally provided with positioning head(21), the positioning head(21)On be provided with for fixed alignment pin.
3. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 2, it is characterised in that the postive stop baffle(2)On
It is provided with for the positioning head(21)The chute of slip(22).
4. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 3, it is characterised in that the positioning strip(4)Between
Spacing be 0.5m, 1m or 2m.
5. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 4, it is characterised in that the positioning strip(4)For half
Circular shape.
6. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 5, it is characterised in that the positioning strip(4)Circular arc
Inner side is provided with positioning fixture block(41).
7. the auxiliary cage processing moulding bed of a kind of pile foundation according to claim 1-6 any one, it is characterised in that described spacing
Baffle plate(2)With the support(1)Between be additionally provided with swivel bearing(6).
8. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 7, it is characterised in that the rotary system(5)Bag
Include, motor(8)And reductor(7), the motor(8)Pass through reductor(7)With swivel bearing(6)It is connected.
9. a kind of auxiliary cage processing moulding bed of pile foundation according to claim 8, it is characterised in that the postive stop baffle(2)For
Engraved structure.
10. a kind of auxiliary cage processing method of pile foundation, it is characterised in that use the pile foundation as described in claim any one of 1-9
Auxiliary cage processes moulding bed, and processing method comprises the following steps:
1) the auxiliary processing of cage cage bar and installation:Auxiliary cage cage bar is using mechanically connecting, and simultaneously thread is handled auxiliary cage cage bar jumping-up, by auxiliary cage master
Muscle is placed to positioning strip successively in order(4)On, cage bar two ends and postive stop baffle(2)Locking, it is ensured that cage bar joint is same
On section;
2) the auxiliary processing of cage Reinforced Hoop and installation:Calculate the auxiliary cage of pile foundation and strengthen hoop reinforcing steel bar length and blanking, using bending machine to reinforcing bar
It is processed, checks, the positioning strip of the auxiliary cage moulding bed is placed to after passed examination(4)On;
3) welding of auxiliary cage reinforcing bar:After the completion of auxiliary cage cage bar and reinforcement hoop reinforcing steel bar positioning, cage bar and reinforcement hoop reinforcing steel bar are welded
Connect, rotary system is utilized during welding(5)Auxiliary cage location is adjusted in order to reinforcement welding;
4) finished product auxiliary cage comes off:The auxiliary cage welding of steel reinforcement cage is completed after passed examination, running fix head(21), pass through rotary system
(5)Realize the Automatic-falling of auxiliary cage finished product.
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CN201510946057.5A CN105414411B (en) | 2015-12-17 | 2015-12-17 | A kind of auxiliary cage processing moulding bed of pile foundation and the auxiliary cage processing method of pile foundation |
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CN201510946057.5A CN105414411B (en) | 2015-12-17 | 2015-12-17 | A kind of auxiliary cage processing moulding bed of pile foundation and the auxiliary cage processing method of pile foundation |
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CN105414411A CN105414411A (en) | 2016-03-23 |
CN105414411B true CN105414411B (en) | 2017-10-03 |
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Families Citing this family (3)
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CN107119673B (en) * | 2017-05-18 | 2019-04-05 | 荆门创佳机械科技有限公司 | A kind of steel reinforcement cage support device being applicable in piles with different diameter |
CN108797567B (en) * | 2018-06-22 | 2021-05-14 | 中铁四局集团第三建设有限公司 | Large-diameter reinforcement cage framework forming machine and method |
CN109807510B (en) * | 2019-01-30 | 2020-09-29 | 山东建筑大学 | Framework forming and discharging device |
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ITBO20080118A1 (en) * | 2008-02-21 | 2009-08-22 | Gricor Impianti S R L | BAR SUPPORT DEVICE FOR MACHINES TO CARRY OUT METALLIC CAGES |
CN203817240U (en) * | 2014-05-20 | 2014-09-10 | 洛阳沃尔塔曼森机械设备有限公司 | Device used for rotating reinforcement cage |
CN203900346U (en) * | 2014-06-25 | 2014-10-29 | 中铁十局集团西北工程有限公司 | Bracket device for manufacturing reinforcement cage |
CN104532829B (en) * | 2014-12-11 | 2016-03-30 | 贵州新联爆破工程集团有限公司 | A kind of pile foundation reinforcement cage preparation method |
CN205363817U (en) * | 2015-12-17 | 2016-07-06 | 中铁十六局集团第三工程有限公司 | Cage processing bed -jig is assisted to pile foundation |
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