Heavy steel plate storehouse spins up molding manufacturing system
Technical field
The present invention relates to the steel plate storehouse that spins up molding, especially relate to heavy steel plate storehouse and to spin up molding manufacturing system.
Background technology
The steel plate storehouse that spins up molding is widely used in the fields such as cement, flyash, grain processing, chemical industry wine brewing, environmental protection, harbour, light industry, electric power.Along with the development and application of steel plate storehouse in each field that spin up molding, the steel plate storehouse demand that spins up molding of large volume, super thick degree (steel plate thickness is greater than 5mm) is strong.But, when the steel plate width used when the steel plate storehouse that spins up molding reaches 750mm, thickness at more than 5mm, because steel strength increase, extension property reduce, steel plate is made to spin up molding in manufacture process, edge joint close difficulty after the bending at the upper and lower edge of steel plate and adjacent steel plate bending increases greatly, and the manufacturing system in the steel plate storehouse that makes to spin up molding at present can not meet bending, the joint close quality of above-mentioned parameter steel plate.
Summary of the invention
The object of the invention is to provide a kind of heavy steel plate storehouse to spin up molding manufacturing system.
For achieving the above object, the present invention takes following technical proposals:
Described heavy steel plate storehouse of the present invention spins up molding manufacturing system, comprises the multiple columns being spaced setting according to circumferencial direction, and being connected as a single entity by framework between adjacent upright posts forms circular support frame; In described circular support frame, be disposed with seven road benders and seven road linking machines according to circular arc direction, the side being positioned at first bender is provided with roll of steel plate feed table;
Described first bender is arranged and the active and passive axle be in transmission connection by gear pair to the 7th road bender by: perpendicular separation, with the motor be in transmission connection by chain and described driving shaft, and the upper bending roller being arranged on corresponding position, described active and passive axle upper and lower is secondary and lower bending roller pair formed;
First, second and third road linking machine structure is identical, comprise the driving shaft be connected with motor-driven by chain, with be arranged on the driven axle be in transmission connection by bevel gear pair and driving shaft below described driving shaft and form, the end of described active and passive axle is respectively arranged with the upper pressure wheel and lower pressure wheel that cooperatively interact, the monolithic construction of described upper pressure wheel for being made up of with the Rotary-table be fixed on the described Rotary-table of falling truncated cone minor diameter end face the Rotary-table of falling truncated cone, the diameter of described Rotary-table is greater than the maximum gauge of the Rotary-table of falling truncated cone; Described lower pressure wheel is for by truncated cone Rotary-table be fixed on the monolithic construction that the cylinder on described truncated cone Rotary-table major diameter end face forms, and described cylindrical diameter is less than the maximum gauge of truncated cone Rotary-table; Side frame being positioned at upper and lower pinch roller fit clearance is provided with vertical running roller;
Five, six, seven road linking machine structures are identical, comprise the rolling stand be arranged in frame, transversely be arranged on the active and passive axle in described rolling stand, described driven axle is positioned at below described driving shaft, active and passive axle is in transmission connection by bevel gear pair, and driving shaft is connected with motor-driven by chain; The end of described active and passive axle is respectively arranged with upper pressure wheel and the lower pressure wheel of mutual matched in clearance, the monolithic construction of described upper pressure wheel for being made up of with the Rotary-table be fixed on the described Rotary-table of falling truncated cone minor diameter end face the Rotary-table of falling truncated cone, the diameter of described Rotary-table is greater than the maximum gauge of the Rotary-table of falling truncated cone; Described lower pressure wheel is for by truncated cone Rotary-table be fixed on the monolithic construction that the circular bosses on described truncated cone Rotary-table minor diameter end face forms, and the diameter of described circular bosses is greater than the minimum diameter of truncated cone Rotary-table; Side frame being positioned at upper and lower pinch roller fit clearance is provided with vertical running roller;
4th road linking machine comprises the rolling stand be arranged on by the movement of linkage level of control in frame, is arranged on the roller in described rolling stand, and the wheel shaft upper/lower terminal of described roller is rotatably assorted with rolling stand respectively; Described roller is by truncated cone Rotary-table and be fixed on the monolithic construction that the Rotary-table on described truncated cone Rotary-table minor diameter end face forms, the tapering of described truncated cone Rotary-table is 110 ° ~ 130 °, and the diameter of described Rotary-table is greater than the minimum diameter of described truncated cone Rotary-table; Side frame being positioned at roller is provided with vertical running roller.
The upper bending roller of first and second road bender described is secondary identical with lower bending roller auxiliary structure, described upper bending roller pair is: the upper roller of driving shaft is made up of the truncated cone and cylinder from top to bottom, and the upper roller of driven axle is from top to bottom by the truncated cone and cylinder are formed; Described lower bending roller pair is: the bottom roller of driving shaft is for being made up of upper cylinder, the truncated cone and lower cylinder from top to bottom, and the bottom roller of driven axle is for be made up of upper cylinder, the truncated cone and lower cylinder from top to bottom;
The upper bending roller pair of the 3rd road bender is made up of a pair cylinder roller being arranged on matched in clearance on active and passive axle, is positioned at above the cylinder roller on driving shaft and is provided with pinch roller; Lower bending roller pair is: the bottom roller of driving shaft is made up of upper cylinder, the truncated cone and lower cylinder from top to bottom, and the bottom roller of driven axle is for be made up of upper cylinder, the truncated cone and lower cylinder from top to bottom;
The upper bending roller pair of the 4th road bender is: the upper roller of driving shaft is second order Rotary-table structure, and the upper round platform diameter of this second order Rotary-table is less than lower round platform diameter, and the upper roller of driven axle is from top to bottom by the truncated cone and cylinder are formed; Described lower bending roller pair is: the bottom roller of driving shaft is second order Rotary-table structure, the upper round platform diameter of this second order Rotary-table is greater than lower round platform diameter, the bottom roller of driven axle is second order Rotary-table structure, and the upper round platform diameter of this second order Rotary-table is less than lower round platform diameter;
The upper bending roller pair of the 5th road bender is: the upper roller of driving shaft is second order Rotary-table structure, and the upper round platform diameter of this second order Rotary-table is less than lower round platform diameter, and the upper roller of driven axle is from top to bottom by the truncated cone and cylinder are formed; Lower bending roller pair is: the bottom roller of driving shaft is for be made up of second order Rotary-table and the truncated cone from top to bottom, the upper round platform diameter of this second order Rotary-table is greater than lower round platform diameter, the bottom roller of driven axle is made up of quadravalence Rotary-table, the second-order round platform diameter of this quadravalence Rotary-table is greater than the 3rd rank round platform diameter, and the 3rd rank round platform diameter is greater than first, the round platform diameter of quadravalence;
The upper bending roller pair of the 6th road bender is: the upper roller of active and passive axle is second order Rotary-table structure, the upper round platform diameter of two second order Rotary-tables is all less than corresponding lower round platform diameter, lower round platform thickness on driving shaft is less than the lower round platform thickness of driven axle, is provided with pinch roller above the lower round platform being positioned at driving shaft; Lower bending roller pair is: the bottom roller of driving shaft is for be made up of second order Rotary-table and the truncated cone from top to bottom, the upper round platform diameter of this second order Rotary-table is greater than lower round platform diameter, the bottom roller of driven axle is made up of quadravalence Rotary-table, the second-order round platform diameter of this quadravalence Rotary-table is greater than the first rank round platform diameter, and the first rank round platform diameter is greater than the 3rd, the round platform diameter of quadravalence;
The upper bending roller pair of the 7th road bender is: the upper roller of active and passive axle is second order Rotary-table structure, the upper round platform diameter of two second order Rotary-tables is all less than corresponding lower round platform diameter, and the lower round platform thickness on driving shaft is less than the lower round platform thickness of driven axle; Lower bending roller pair is: the bottom roller of driving shaft is three rank Rotary-table structures, the equal diameters of the first rank, the 3rd rank round platform, the diameter of second-order round platform is less than the first rank round platform diameter, the bottom roller of driven axle is three rank Rotary-table structures, the diameter of second-order round platform is greater than the diameter of the first rank round platform, and the diameter of the first rank round platform is greater than the diameter of the 3rd rank round platform.
The frame of the 5th road bender, the 6th bender driven axle side, road is arranged at intervals with the identical support roller of multiple diameter all from top to bottom, and multiple support roller is coaxially set, and the axis of multiple support roller is between the axis of active and passive axle.
To the invention has the advantages that for steel plate width at more than 750mm, thickness in the steel plate storehouse and designing of spinning up molding of more than 5mm.In the large-scale steel plate storehouse manufacture process that spins up molding when carrying out bending, joint close to the upper and lower edge of steel plate, because the width of used steel plate, gauge are larger, therefore, the present invention is by seven road continuous bendings, the seven continuous joint closes in road, ensure that the bending in the large-scale steel plate storehouse that spins up molding, joint close quality, substantially increase the operating efficiency of the manufacturing simultaneously.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2-Fig. 7 is the structural representation of first of the present invention to the 7th road bender.
Fig. 8 is the structural representation of first of the present invention to the 3rd road linking machine.
Fig. 9 is the A portion structure for amplifying schematic diagram of Fig. 8.
Figure 10 is the structural representation of the 4th road linking machine of the present invention.
Figure 11 is the B portion structure for amplifying schematic diagram of Figure 10.
Figure 12 is the structural representation of the 5th road of the present invention to the 7th road linking machine.
Figure 13 is the C portion structure for amplifying schematic diagram of Figure 12.
Detailed description of the invention
As shown in Figure 1, described heavy steel plate storehouse of the present invention spins up molding manufacturing system, comprises the multiple columns 1 being spaced setting according to circumferencial direction, and being connected as a single entity by framework 2 between adjacent upright posts 1 forms circular support frame; In described circular support frame, be disposed with seven road bender 3.1,3.2,3.3,3.4,3.5,3.6,3.7 and seven road linking machines 4.1,4.2,4.3,4.4,4.5,4.6,4.7 according to circular arc direction, the side being positioned at first bender 3.1 is provided with roll of steel plate feed table 5;
As shown in Figure 2, described first bender 3.1, second bender 3.2 structure are identical, arranged by perpendicular separation and the active and passive axle 6,7 be in transmission connection by gear pair, with the motor 8 be in transmission connection by chain and described driving shaft 6, and the upper bending roller being arranged on described active and passive axle 6,7 corresponding position, upper and lower is secondary and lower bending roller pair formed; Described upper bending roller pair is: the upper roller of driving shaft 6 is made up of the truncated cone 9 and cylinder 10 from top to bottom, and the upper roller of driven axle 7 is from top to bottom by the truncated cone 11 and cylinder 12 are formed; Described lower bending roller pair is: the bottom roller of driving shaft 6 is for being made up of upper cylinder 13, the truncated cone 14 and lower cylinder 15 from top to bottom, and the bottom roller of driven axle 7 is for be made up of upper cylinder 16, the truncated cone 17 and lower cylinder 18 from top to bottom;
As shown in Figure 3, described 3rd road bender 3.3 is arranged by perpendicular separation and the active and passive axle 19,20 be in transmission connection by gear pair, with the motor 21 be in transmission connection by chain and described driving shaft 19, and the upper bending roller being arranged on described active and passive axle 19,20 corresponding position, upper and lower is secondary and lower bending roller pair formed; Described upper bending roller pair is: a pair cylinder roller 22,23 be arranged on active and passive axle 19,20 is formed, and is positioned at above the cylinder roller 22 on driving shaft 19 and is provided with pinch roller 24; Lower bending roller pair is: the bottom roller of driving shaft 19 is made up of upper cylinder 25, the truncated cone 26 and lower cylinder 27 from top to bottom, and the bottom roller of driven axle 20 is for be made up of upper cylinder 28, the truncated cone 29 and lower cylinder 30 from top to bottom;
As shown in Figure 4, described 4th road bender 3.4 is arranged by perpendicular separation and the active and passive axle 31,32 be in transmission connection by gear pair, with the motor 33 be in transmission connection by chain and described driving shaft 31, and the upper bending roller being arranged on described active and passive axle 31,32 corresponding position, upper and lower is secondary and lower bending roller pair formed; Described upper bending roller pair is: the upper roller of driving shaft 31 is second order Rotary-table structure, and upper round platform 34 diameter of this second order Rotary-table is less than lower round platform 35 diameter, and the upper roller of driven axle 32 is from top to bottom by the truncated cone 36 and cylinder 37 are formed; Described lower bending roller pair is: the bottom roller of driving shaft 31 is second order Rotary-table structure, upper round platform 38 diameter of this second order Rotary-table is greater than lower round platform 39 diameter, the bottom roller of driven axle 32 is second order Rotary-table structure, and upper round platform 40 diameter of this second order Rotary-table is less than lower round platform 41 diameter;
As shown in Figure 5, described 5th road bender 3.5 is arranged by perpendicular separation and the active and passive axle 42,43 be in transmission connection by gear pair, with the motor 44 be in transmission connection by chain and described driving shaft 42, and the upper bending roller being arranged on described active and passive axle 42,43 corresponding position, upper and lower is secondary and lower bending roller pair formed; Described upper bending roller pair is: the upper roller of driving shaft 42 is second order Rotary-table structure, and upper round platform 45 diameter of this second order Rotary-table is less than lower round platform 46 diameter, and the upper roller of driven axle 43 is from top to bottom by the truncated cone 47 and cylinder 48 are formed; Lower bending roller pair is: the bottom roller of driving shaft 42 is for be made up of second order Rotary-table and the truncated cone 49 from top to bottom, upper round platform 50 diameter of this second order Rotary-table is greater than lower round platform 51 diameter, the bottom roller of driven axle 43 is made up of quadravalence Rotary-table, second-order round platform 52 diameter of this quadravalence Rotary-table is greater than the 3rd rank round platform 53 diameter, and the 3rd rank round platform 53 diameter is greater than the diameter of the first rank round platform 54, quadravalence round platform 55; For when preventing work, steel plate is heaved, the frame 56 of driven axle 43 side is arranged at intervals with the identical support roller of multiple diameter 57 from top to bottom, described multiple support roller 57 is coaxially set, and the axis of multiple support roller 57 is between the axis of active and passive axle 42,43.
As shown in Figure 6, described 6th road bender 3.6 is arranged by perpendicular separation and the active and passive axle 58,59 be in transmission connection by gear pair, with the motor 60 be in transmission connection by chain and described driving shaft 58, and the upper bending roller being arranged on described active and passive axle 58,59 corresponding position, upper and lower is secondary and lower bending roller pair formed; Upper bending roller pair is: the upper roller of active and passive axle 58,59 is second order Rotary-table structure, upper round platform 61,62 diameter of described two second order Rotary-tables is all less than corresponding lower round platform 63,64 diameter, lower round platform 63 thickness on driving shaft 58 is less than lower round platform 64 thickness of driven axle 59, is provided with pinch roller 65 above the lower round platform 63 being positioned at driving shaft 58; Lower bending roller pair is: the bottom roller of driving shaft 58 is for be made up of second order Rotary-table and the truncated cone 66 from top to bottom, upper round platform 67 diameter of this second order Rotary-table is greater than lower round platform 68 diameter, the bottom roller of driven axle 59 is made up of quadravalence Rotary-table, second-order round platform 69 diameter of this quadravalence Rotary-table is greater than the first rank round platform 70 diameter, and the first rank round platform 70 diameter is greater than the diameter of the 3rd rank round platform 71, quadravalence round platform 72; For when preventing work, steel plate is heaved, the frame 73 of driven axle 59 side is arranged at intervals with the identical support roller of multiple diameter 74 from top to bottom, described multiple support roller 74 is coaxially set, and the axis of multiple support roller 74 is between the axis of active and passive axle 58,59.
As shown in Figure 7, described 7th road bender 3.7 is arranged by perpendicular separation and the active and passive axle 75,76 be in transmission connection by gear pair, with the motor 77 be in transmission connection by chain and described driving shaft 75, and the upper bending roller being arranged on described active and passive axle 75,76 corresponding position, upper and lower is secondary and lower bending roller pair formed; Upper bending roller pair is: the upper roller of active and passive axle 75,76 is second order Rotary-table structure, upper round platform 78,79 diameter of described two second order Rotary-tables is all less than corresponding lower round platform 80,81 diameter, and lower round platform 80 thickness on driving shaft 75 is less than lower round platform 81 thickness of driven axle 76; Lower bending roller pair is: the bottom roller of driving shaft 75 is three rank Rotary-table structures, the equal diameters of the first rank round platform 82, the 3rd rank round platform 83, the diameter of second-order round platform 84 is less than the first rank round platform 82 diameter, the bottom roller of driven axle 76 is three rank Rotary-table structures, the diameter of second-order round platform 85 is greater than the diameter of the first rank round platform 86, and the diameter of the first rank round platform 86 is greater than the diameter of the 3rd rank round platform 87.
As shown in Figure 8, Figure 9, described first, second and third, road linking machine structure is identical, comprise the driving shaft 89 be in transmission connection by chain and motor 88, and be arranged on the driven axle 91 be in transmission connection by bevel gear pair 90 and driving shaft 89 below described driving shaft 89 and form; The end of described active and passive axle 89,91 is respectively arranged with the upper pressure wheel and lower pressure wheel that cooperatively interact, the monolithic construction of described upper pressure wheel for being made up of with the round platform 93 be fixed on the described round platform of falling truncated cone 92 minor diameter end face the round platform of falling truncated cone 92, the diameter of described round platform 93 is greater than the maximum gauge of the round platform of falling truncated cone 92; Described lower pressure wheel is for by truncated cone round platform 94 be fixed on the monolithic construction that the cylinder 95 on described truncated cone round platform 94 major diameter end face forms, and the diameter of described cylinder 95 is less than the maximum gauge of truncated cone round platform 94; Side frame 96 being positioned at upper and lower pinch roller fit clearance is provided with vertical running roller 97;
As shown in Figure 10, Figure 11, described 4th road linking machine comprises the rolling stand 100 be arranged on by the movement of linkage 99 level of control in frame 98, be arranged on the roller in described rolling stand 100, the wheel shaft upper/lower terminal of described roller is rotatably assorted with rolling stand 100 respectively; Described roller is by truncated cone round platform 101 and be fixed on the monolithic construction that the round platform 102 on described truncated cone round platform 101 minor diameter end face forms, the tapering of described truncated cone round platform 101 is 120 °, and the diameter of described round platform 102 is greater than the minimum diameter of described truncated cone round platform 101; Side frame 98 being positioned at roller is provided with vertical running roller 103.
As shown in Figure 12 and Figure 13, described 5th, six, seven road linking machine structures are identical, comprise the rolling stand 105 be arranged in frame 104, transversely be arranged on the active and passive axle 106,107 in described rolling stand 105, described driven axle 107 is positioned at below described driving shaft 106, active and passive axle 106,107 is in transmission connection by bevel gear pair 108, and driving shaft 106 is in transmission connection by chain and motor 109; The end of described active and passive axle 106,107 is respectively arranged with upper pressure wheel and the lower pressure wheel of mutual matched in clearance, the monolithic construction of described upper pressure wheel for being made up of with the round platform 111 be fixed on the described round platform of falling truncated cone 110 minor diameter end face the round platform of falling truncated cone 110, the diameter of described round platform 111 is greater than the maximum gauge of the round platform of falling truncated cone 110; Described lower pressure wheel is for by truncated cone round platform 112 be fixed on the monolithic construction that the circular bosses 113 on described truncated cone round platform 112 minor diameter end face forms, and the diameter of described circular bosses 113 is greater than the minimum diameter of truncated cone round platform 112; Side frame 104 being positioned at upper and lower pinch roller fit clearance is provided with vertical running roller 114.