CN105411328A - Method for manufacturing cup mat by virtue of waste clothes - Google Patents

Method for manufacturing cup mat by virtue of waste clothes Download PDF

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Publication number
CN105411328A
CN105411328A CN201510793945.8A CN201510793945A CN105411328A CN 105411328 A CN105411328 A CN 105411328A CN 201510793945 A CN201510793945 A CN 201510793945A CN 105411328 A CN105411328 A CN 105411328A
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CN
China
Prior art keywords
plate mat
waste
old clothing
cup mat
processing time
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510793945.8A
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Chinese (zh)
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CN105411328B (en
Inventor
张继金
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beihai Ke Ke Qi Electronic Technology Co Ltd
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Individual
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Priority to CN201510793945.8A priority Critical patent/CN105411328B/en
Publication of CN105411328A publication Critical patent/CN105411328A/en
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Publication of CN105411328B publication Critical patent/CN105411328B/en
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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G23/00Other table equipment
    • A47G23/03Underlays for glasses or drinking-vessels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/08Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres

Landscapes

  • Treatment Of Fiber Materials (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Processing Of Solid Wastes (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

The invention provides a method for manufacturing a cup mat by virtue of waste clothes. The method comprises the following steps: sequentially conducting pretreatment, disinfecting, primary crushing and foreign matter treatment on dry waste clothes so as to obtain primary fibers; sequentially conducting secondary crushing, carding, cutting and mixing on the primary fibers so as to obtain final short fibers; laying final short fiber layers, and additionally laying a non-woven fabric layer between every two final short fiber layers, so that a fiber net is prepared; puncturing the fiber net by virtue of a spun-lacing machine, and then performing hot-pressing, so that a cup mat raw material is prepared; cutting the cup mat raw material so as to obtain a cup mat blank, attaching a layer of plastic thin film to the cup mat blank and folding the edge of the plastic thin film downwards, attaching a rubber strip to the edge of the cup mat blank by a circle and making the rubber strip extend upwards, so that a drum-shaped structure is formed, wherein a plurality of through holes are formed in the bottom of the drum-shaped structure; and sticking the cup mat blank on a bottom lining, so that the cup mat is manufactured. The method disclosed by the invention, which manufactures the cup mat by virtue of the waste clothes, is simple in process; and the method achieves the recycling of the waste clothes, so that the use value of the waste clothes is increased.

Description

Waste and old clothing is utilized to make the method for plate mat
Technical field
The invention belongs to plate mat and make field, particularly a kind of method utilizing waste and old clothing to make plate mat.
Background technology
Along with the raising of people's living standard, increasing waste and old clothing can not get effective reasonably process, although there are some can donate to Poor Mountainous Area, but still have and cannot be treated as textile rubbish greatly, both the wasting of resources of individual had been caused, cause again the difficulty of recycling, annual all can have the waste and old clothing of 3,000 ten thousand tons to produce nearly, therefore need to design and develop out and utilize waste and old clothing to carry out industrial technique, and then realize waste reclamation, realize its maximum value.
Summary of the invention
For solving the problem, the invention provides a kind of method utilizing waste and old clothing to make plate mat, it comprises:
By the waste and old clothing of drying successively obtained primary filament after pretreatment, sterilization, slubbing pulverizing, foreign matter process;
By final short fiber obtained after primary filament successively, combing broken through reground grain, cut-out, mixing;
Lay final short fiber layers, the thickness of every layer of described final short fiber layers is 0.7-1.1mm, is also equipped with one deck non-weaving cloth between every two-layer final short fiber layers, obtained fleece;
Use spun-laced machine to puncture to fleece, carry out hot pressing 8-15min under be 83-91 DEG C of pressure being 0.8-1.3Mpa condition in temperature afterwards and obtain plate mat raw material;
Cut described plate mat raw material and obtain plate mat base, described plate mat base attaches layer of plastic film, plastic sheeting can waterproof, and then can plate mat be protected, in addition because the transparency of plastic sheeting also can ensure the attractive in appearance of plate mat, and the edge of plastic sheeting bends downwards, the edge of described plate mat base attaches a circle rubber strip, plastic sheeting is fixed on plate mat by rubber strip, and described rubber strip upwards extends to form a tubular structure, tubular structure can play the effect of saucer, the bottom of described tubular structure offers multiple through hole, water at the bottom of cup can flow out by through hole, prevent residual moisture, and then ensure clean, in order to avoid breed bacteria,
Using polyester fiber cloth as end liner, described end liner lower surface is pasted with one deck rubber layer, and rubber layer wearability is good, and can be adsorbed onto on desktop and fix plate mat, plate mat base is sticked to obtained plate mat on end liner.
Preferably, the described waste and old clothing that utilizes makes in the method for plate mat, and described pretreatment comprises:
The waste and old clothing of drying is classified according to color or raw material, is conveniently for further processing after classification, such as just can avoid fading in immersion and cleaning process, and soak 1-2h in clear water;
Neutral detergent is adopted to clean afterwards;
Immerse 2-4h in bleaching liquid afterwards.
Preferably, the described waste and old clothing that utilizes makes in the method for plate mat, described foreign matter process comprises: by the waste and old clothing pulverized through slubbing successively through the first shake table, the first opener, the second shake table, the second opener, the 3rd shake table and the 3rd opener process, can by the non-fiber foreign bodies removal in waste and old clothing.
Preferably, the described waste and old clothing that utilizes makes in the method for plate mat, and described sterilization comprises:
To put in confined space through pretreated waste and old clothing and carry out epoxyethane fumigation 20-37min.
Preferably, the described waste and old clothing that utilizes makes in the method for plate mat,
The described first shake table processing time is 17-23min;
The described second shake table processing time is 11-16min;
The described 3rd shake table processing time is 7-8min.
Preferably, the described waste and old clothing that utilizes makes in the method for plate mat,
The described first opener processing time is 12-19min;
The described second opener processing time is 11-14min;
The described 3rd opener processing time is 9-13min.
Preferably, the described waste and old clothing that utilizes makes in the method for plate mat, and the mass concentration of described bleaching liquid is 2%-5%, and the mass ratio of the waste and old clothing of described bleaching liquid and described drying is 1.5-2.7: 1.
The invention provides a kind of method utilizing waste and old clothing to make plate mat, it comprises: by the waste and old clothing of drying successively obtained primary filament after pretreatment, sterilization, slubbing pulverizing, foreign matter process; By final short fiber obtained after primary filament successively, combing broken through reground grain, cut-out, mixing; Lay final short fiber layers, the thickness of every layer of described final short fiber layers is 0.7-1.1mm, is also equipped with one deck non-weaving cloth between every two-layer final short fiber layers, obtained fleece; Use spun-laced machine to puncture to fleece, carry out hot pressing 8-15min under be 83-91 DEG C of pressure being 0.8-1.3Mpa condition in temperature afterwards and obtain plate mat raw material; Cut described plate mat raw material and obtain plate mat base, described plate mat base attaches layer of plastic film, and the edge of plastic sheeting bends downwards, the edge of described plate mat base attaches a circle rubber strip, and described rubber strip upwards extends to form a tubular structure, the bottom of described tubular structure offers multiple through hole; Using polyester fiber cloth as end liner, described end liner lower surface is pasted with one deck rubber layer, plate mat base is sticked to obtained plate mat on end liner.Waste and old clothing is made as plate mat by the present invention, and technique is simple, and achieves the recycling of waste and old clothing, increases its use value.
Detailed description of the invention
The present invention is described in further detail below, can implement according to this with reference to description word to make those skilled in the art.
Embodiment one
Utilize waste and old clothing to make a method for plate mat, it comprises:
By the waste and old clothing of drying successively obtained primary filament after pretreatment, sterilization, slubbing pulverizing, foreign matter process;
By final short fiber obtained after primary filament successively, combing broken through reground grain, cut-out, mixing;
Lay final short fiber layers, the thickness of every layer of described final short fiber layers is 0.7mm, is also equipped with one deck non-weaving cloth between every two-layer final short fiber layers, obtained fleece;
Use spun-laced machine to puncture to fleece, carry out hot pressing 8min under be 83 DEG C of pressure being 0.8Mpa condition in temperature afterwards and obtain plate mat raw material;
Cut described plate mat raw material and obtain plate mat base, described plate mat base attaches layer of plastic film, and the edge of plastic sheeting bends downwards, the edge of described plate mat base attaches a circle rubber strip, and described rubber strip upwards extends to form a tubular structure, the bottom of described tubular structure offers multiple through hole;
Using polyester fiber cloth as end liner, described end liner lower surface is pasted with one deck rubber layer, plate mat base is sticked to obtained plate mat on end liner.
The described waste and old clothing that utilizes makes in the method for plate mat, and described pretreatment comprises:
The waste and old clothing of drying is classified according to color or raw material, and soak 1h in clear water;
Neutral detergent is adopted to clean afterwards;
Immerse 2h in bleaching liquid afterwards.
Described utilize waste and old clothing to make in the method for plate mat, described foreign matter process comprises: by the waste and old clothing pulverized through slubbing successively through the first shake table, the first opener, the second shake table, the second opener, the 3rd shake table and the 3rd opener process.
The described waste and old clothing that utilizes makes in the method for plate mat, and described sterilization comprises:
To put in confined space through pretreated waste and old clothing and carry out epoxyethane fumigation 20min.
The described waste and old clothing that utilizes makes in the method for plate mat,
The described first shake table processing time is 17min;
The described second shake table processing time is 11min;
The described 3rd shake table processing time is 7min.
The described waste and old clothing that utilizes makes in the method for plate mat,
The described first opener processing time is 12min;
The described second opener processing time is 11min;
The described 3rd opener processing time is 9min.
The described waste and old clothing that utilizes makes in the method for plate mat, and the mass concentration of described bleaching liquid is 2%, and the mass ratio of the waste and old clothing of described bleaching liquid and described drying is 1.5: 1.
Embodiment two
Utilize waste and old clothing to make a method for plate mat, it comprises:
By the waste and old clothing of drying successively obtained primary filament after pretreatment, sterilization, slubbing pulverizing, foreign matter process;
By final short fiber obtained after primary filament successively, combing broken through reground grain, cut-out, mixing;
Lay final short fiber layers, the thickness of every layer of described final short fiber layers is 1.1mm, is also equipped with one deck non-weaving cloth between every two-layer final short fiber layers, obtained fleece;
Use spun-laced machine to puncture to fleece, carry out hot pressing 15min under be 91 DEG C of pressure being 1.3Mpa condition in temperature afterwards and obtain plate mat raw material;
Cut described plate mat raw material and obtain plate mat base, described plate mat base attaches layer of plastic film, and the edge of plastic sheeting bends downwards, the edge of described plate mat base attaches a circle rubber strip, and described rubber strip upwards extends to form a tubular structure, the bottom of described tubular structure offers multiple through hole;
Using polyester fiber cloth as end liner, described end liner lower surface is pasted with one deck rubber layer, plate mat base is sticked to obtained plate mat on end liner.
The described waste and old clothing that utilizes makes in the method for plate mat, and described pretreatment comprises:
The waste and old clothing of drying is classified according to color or raw material, and soak 2h in clear water;
Neutral detergent is adopted to clean afterwards;
Immerse 4h in bleaching liquid afterwards.
Described utilize waste and old clothing to make in the method for plate mat, described foreign matter process comprises: by the waste and old clothing pulverized through slubbing successively through the first shake table, the first opener, the second shake table, the second opener, the 3rd shake table and the 3rd opener process.
The described waste and old clothing that utilizes makes in the method for plate mat, and described sterilization comprises:
To put in confined space through pretreated waste and old clothing and carry out epoxyethane fumigation 37min.
The described waste and old clothing that utilizes makes in the method for plate mat,
The described first shake table processing time is 23min;
The described second shake table processing time is 16min;
The described 3rd shake table processing time is 8min.
The described waste and old clothing that utilizes makes in the method for plate mat,
The described first opener processing time is 19min;
The described second opener processing time is 14min;
The described 3rd opener processing time is 13min.
The described waste and old clothing that utilizes makes in the method for plate mat, and the mass concentration of described bleaching liquid is 5%, and the mass ratio of the waste and old clothing of described bleaching liquid and described drying is 2.7: 1.
Embodiment three
Utilize waste and old clothing to make a method for plate mat, it comprises:
By the waste and old clothing of drying successively obtained primary filament after pretreatment, sterilization, slubbing pulverizing, foreign matter process;
By final short fiber obtained after primary filament successively, combing broken through reground grain, cut-out, mixing;
Lay final short fiber layers, the thickness of every layer of described final short fiber layers is 0.9mm, is also equipped with one deck non-weaving cloth between every two-layer final short fiber layers, obtained fleece;
Use spun-laced machine to puncture to fleece, carry out hot pressing 12min under be 87 DEG C of pressure being 1.1Mpa condition in temperature afterwards and obtain plate mat raw material;
Cut described plate mat raw material and obtain plate mat base, described plate mat base attaches layer of plastic film, and the edge of plastic sheeting bends downwards, the edge of described plate mat base attaches a circle rubber strip, and described rubber strip upwards extends to form a tubular structure, the bottom of described tubular structure offers multiple through hole;
Using polyester fiber cloth as end liner, described end liner lower surface is pasted with one deck rubber layer, plate mat base is sticked to obtained plate mat on end liner.
The described waste and old clothing that utilizes makes in the method for plate mat, and described pretreatment comprises:
The waste and old clothing of drying is classified according to color or raw material, and soak 1.4h in clear water;
Neutral detergent is adopted to clean afterwards;
Immerse 3h in bleaching liquid afterwards.
Described utilize waste and old clothing to make in the method for plate mat, described foreign matter process comprises: by the waste and old clothing pulverized through slubbing successively through the first shake table, the first opener, the second shake table, the second opener, the 3rd shake table and the 3rd opener process.
The described waste and old clothing that utilizes makes in the method for plate mat, and described sterilization comprises:
To put in confined space through pretreated waste and old clothing and carry out epoxyethane fumigation 34min.
The described waste and old clothing that utilizes makes in the method for plate mat,
The described first shake table processing time is 21min;
The described second shake table processing time is 13min;
The described 3rd shake table processing time is 7min.
The described waste and old clothing that utilizes makes in the method for plate mat,
The described first opener processing time is 16min;
The described second opener processing time is 12min;
The described 3rd opener processing time is 10min.
The described waste and old clothing that utilizes makes in the method for plate mat, and the mass concentration of described bleaching liquid is 3%, and the mass ratio of the waste and old clothing of described bleaching liquid and described drying is 1.9: 1.
Although embodiment of the present invention are open as above, but it is not restricted to listed in description and embodiment utilization, it can be applied to various applicable the field of the invention completely, for those skilled in the art, can easily realize other amendment, therefore do not deviating under the universal that claim and equivalency range limit, the present invention is not limited to specific details.

Claims (7)

1. utilize waste and old clothing to make a method for plate mat, it is characterized in that, comprising:
By the waste and old clothing of drying successively obtained primary filament after pretreatment, sterilization, slubbing pulverizing, foreign matter process;
By final short fiber obtained after primary filament successively, combing broken through reground grain, cut-out, mixing;
Lay final short fiber layers, the thickness of every layer of described final short fiber layers is 0.7-1.1mm, is also equipped with one deck non-weaving cloth between every two-layer final short fiber layers, obtained fleece;
Use spun-laced machine to puncture to fleece, carry out hot pressing 8-15min under be 83-91 DEG C of pressure being 0.8-1.3Mpa condition in temperature afterwards and obtain plate mat raw material;
Cut described plate mat raw material and obtain plate mat base, described plate mat base attaches layer of plastic film, and the edge of plastic sheeting bends downwards, the edge of described plate mat base attaches a circle rubber strip, and described rubber strip upwards extends to form a tubular structure, the bottom of described tubular structure offers multiple through hole;
Using polyester fiber cloth as end liner, described end liner lower surface is pasted with one deck rubber layer, plate mat base is sticked to obtained plate mat on end liner.
2. utilize waste and old clothing to make the method for plate mat as claimed in claim 1, it is characterized in that, described pretreatment comprises:
The waste and old clothing of drying is classified according to color or raw material, and soak 1-2h in clear water;
Neutral detergent is adopted to clean afterwards;
Immerse 2-4h in bleaching liquid afterwards.
3. utilize waste and old clothing to make the method for plate mat as claimed in claim 1, it is characterized in that, described foreign matter process comprises: by the waste and old clothing pulverized through slubbing successively through the first shake table, the first opener, the second shake table, the second opener, the 3rd shake table and the 3rd opener process.
4. utilize waste and old clothing to make the method for plate mat as claimed in claim 1, it is characterized in that, described sterilization comprises:
To put in confined space through pretreated waste and old clothing and carry out epoxyethane fumigation 20-37min.
5. utilize waste and old clothing to make the method for plate mat as claimed in claim 3, it is characterized in that,
The described first shake table processing time is 17-23min;
The described second shake table processing time is 11-16min;
The described 3rd shake table processing time is 7-8min.
6. utilize waste and old clothing to make the method for plate mat as claimed in claim 3, it is characterized in that,
The described first opener processing time is 12-19min;
The described second opener processing time is 11-14min;
The described 3rd opener processing time is 9-13min.
7. utilize waste and old clothing to make the method for plate mat as claimed in claim 1, it is characterized in that, the mass concentration of described bleaching liquid is 2%-5%, and the mass ratio of the waste and old clothing of described bleaching liquid and described drying is 1.5-2.7: 1.
CN201510793945.8A 2015-11-18 2015-11-18 The method that plate mat is made using waste and old clothing Active CN105411328B (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111074445A (en) * 2020-01-03 2020-04-28 启东和安无纺材料有限公司 Method for manufacturing non-woven fabric and device suitable for method

Citations (7)

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GB2358371A (en) * 1999-10-07 2001-07-25 Walk Off Mats Ltd Manufacturing and printing process
US20050233107A1 (en) * 2004-04-19 2005-10-20 Hartman David R Recyclable tufted carpet with improved stability and durability
CN1794936A (en) * 2003-04-04 2006-06-28 斯莫艾克思公司 Process for manufacturing flex grip cup-like coaster apparatus
CN101091617A (en) * 2006-06-21 2007-12-26 曲丰蕴 Cup pad
CN102267253A (en) * 2011-05-26 2011-12-07 欣龙控股(集团)股份有限公司 Simulated leather base cloth and preparation method thereof
CN202112816U (en) * 2011-05-18 2012-01-18 金华长弓清洁用品有限公司 Cup mat
CN103781955A (en) * 2012-05-22 2014-05-07 三井化学株式会社 Nonwoven fabric laminate for foam molding, complex of urethane foam-molded body using said nonwoven fabric laminate, and method for manufacturing nonwoven fabric laminate for foam molding

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2358371A (en) * 1999-10-07 2001-07-25 Walk Off Mats Ltd Manufacturing and printing process
CN1794936A (en) * 2003-04-04 2006-06-28 斯莫艾克思公司 Process for manufacturing flex grip cup-like coaster apparatus
US20050233107A1 (en) * 2004-04-19 2005-10-20 Hartman David R Recyclable tufted carpet with improved stability and durability
CN101091617A (en) * 2006-06-21 2007-12-26 曲丰蕴 Cup pad
CN202112816U (en) * 2011-05-18 2012-01-18 金华长弓清洁用品有限公司 Cup mat
CN102267253A (en) * 2011-05-26 2011-12-07 欣龙控股(集团)股份有限公司 Simulated leather base cloth and preparation method thereof
CN103781955A (en) * 2012-05-22 2014-05-07 三井化学株式会社 Nonwoven fabric laminate for foam molding, complex of urethane foam-molded body using said nonwoven fabric laminate, and method for manufacturing nonwoven fabric laminate for foam molding

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111074445A (en) * 2020-01-03 2020-04-28 启东和安无纺材料有限公司 Method for manufacturing non-woven fabric and device suitable for method

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Effective date of registration: 20171208

Address after: 536000, the Guangxi Zhuang Autonomous Region, Beihai, Taiwan Road, Jilin Road, Northeast China Electronics Beihai Industrial Park, room 04 East

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Patentee before: Zhang Jijin

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