Invention content
In order to solve the above-mentioned technical problem the present invention provides a kind of production method of battery cover board blast resistance construction, this system
Solve the technical problems such as existing processing method is complicated, be easy leakage, explosion-proof performance is unstable as method.
A kind of production method of battery cover board blast resistance construction, specifically includes following steps:
Step 1 prepares parts, forms upper press ring, middle pressure ring, lower pressure ring, explosion-proof valve body by vehicle system, passes through lathe
Punching forms upper protective film, upper gasket, rupture pressure disc, lower protective film, lower seal pad;Be integrally formed by high-temperature injection to be formed it is anti-
Quick-fried sealing ring, explosion-proof valve body include two treads and two risers, specially tread one, riser one, tread two, riser two successively
Head and the tail connect;
Step 2 is stamped and formed out gas vent, and gas vent is stamped and formed out on battery cover board substrate;
Explosion-proof valve body is passed through gas vent, is packed into battery cover board substrate, is welded explosion-proof valve body using welding manner by step 3
It is connected on battery cover board substrate;
Step 4 installs lower protection membrane structure, lower seal pad, lower protective film, lower pressure ring is sequentially loaded into explosion-proof valve body, and
Punching press is carried out with stamping equipment, so that lower seal pad is deformed and is sealed, lower pressure ring generates extrusion expansion in punching course
And combine closely with explosion-proof valve interior wall, reach tightening state, the outer diameter of lower pressure ring and the internal diameter of explosion-proof valve body riser one match
It closes, the two forms interference fit;
Step 5 installs explosion-proof membrane structure, and explosion-proof sealing ring, rupture pressure disc and middle pressure ring are sequentially loaded into explosion-proof valve body,
First rupture pressure disc is bonded with middle pressure ring before being fitted into, rupture pressure disc, which is stacked on the explosion-proof sealing ring and is fixed on, described to be prevented
On quick-fried valve body tread two, the riser two of middle pressure ring and explosion-proof valve body is interference fitted;
Upper protective film structure is installed to rupture pressure disc superstructure by step 6, is specially sequentially loaded into gasket, upper guarantor
Cuticula, upper press ring, wherein upper gasket is mounted on middle pressure ring, will be pushed power and be acted on upper press ring, and make gasket and prevent
Quick-fried sealing ring, which is deformed, reaches sealing state, upper press ring generated under the action of lower pressure extrusion expansion and in explosion-proof valve body
Wall is combined closely, and tightening state is reached.
Wherein, including step 7, lower pressure is applied to explosion-proof valve body upper port wall with pneumatic punching machine, forming it into thickness is
The back-off position of 1.5mm makes inner components that intimate-association state be kept not generate rebound phenomenon.
Preferably, use the air pressure of 0.6MPa to explosion-proof valve body and battery cover board substrate between step 3 and step 4
Weld seam face is impacted, and the attack time is no less than 40S, is checked the air-tightness in weld seam face, is reached no gas leakage state.
Preferably, it is protected under the impact of explosion-proof valve body lower end with the air pressure of 0.2 ~ 0.25MPa between step 4 and step 5
Cuticula 40S or more checks the air-tightness of lower protection membrane structure, reaches no gas leakage state.
Wherein, the welding manner is electric resistance welding, Laser Welding or ultrasonic bond.
Preferably, the upper gasket and lower seal pad are all made of polytetrafluoroethylene material.
It is further preferred that the explosion-proof sealing ring is integrally formed using fluorubber material high-temperature injection.
The present invention provides a kind of production method of battery cover board blast resistance construction, simple for process, each step of this method
Easily controllable, the overall tightness of blast resistance construction is good, the phenomenon that being not in leakage, the battery anti-explosion structure made it is anti-
Quick-fried performance is stablized, and the stability of battery is improved, and reduces battery explosion event and occurs.
Specific implementation mode
In order to allow those skilled in the art to more fully understand technical scheme of the present invention, the present invention is made below further
It illustrates.
As shown in Fig. 1, a kind of battery anti-explosion structure, including cover board body 1 are equipped with gas vent 2 on cover board body,
Be fixed with explosion-proof valve body 3 on gas vent, explosion-proof valve body 3 by laser welding on the gas vent of cover board body, it is explosion-proof
Valve body 3 use stepped construction, explosion-proof valve body 3 include two treads and two risers, specially tread 1, riser 1,
Tread 2 33, riser 2 34, tread 1, riser 1, tread 2 33, riser 2 34 are sequentially connected end to end, in explosion-proof valve body
Two upper end of riser be equipped with attaching part 35, the tread 1, riser 1, tread 2 33 and riser 2 34 are integrated into
Type structure.Explosion-proof valve body 3 plays holder in entire blast resistance construction, and all accessories are located by connecting.Explosion-proof
The tread two of valve body is equipped with rupture pressure disc 4 and explosion-proof sealing ring 5, and rupture pressure disc is stacked on the explosion-proof sealing ring and is fixed on institute
On the explosion-proof valve body tread two stated, matching is equipped with the middle pressure ring 6 for compressing rupture pressure disc, middle pressure ring and explosion-proof valve body on rupture pressure disc
Riser two is interference fitted, and explosion-proof sealing ring 5 is integrally formed by fluorubber material high-temperature injection.The thickness of the rupture pressure disc is
The rupture pressure disc of 0.018-0.022MM, this structure can ensure the fluctuation range very little of explosion-proof pressure, to ensure battery knot
The safety of structure, at a particular pressure ability ignite blast resistance construction.
It is equipped with lower seal pad 7 in the tread one of explosion-proof valve body lower end, i.e., explosion-proof valve body, barrier is equipped in lower seal pad
The lower protective film 8 that battery core is contacted with rupture pressure disc is equipped on lower protective film under so that lower protective film is combined closely with lower seal pad
Pressure ring 9, the setting of lower protective film, can effectively Separated explosion-proof film connect with battery core, can effectively obstruct the excessive of electrolyte,
Rupture pressure disc is avoided to be corroded by electrolyte, the outer diameter of lower pressure ring and the internal diameter of explosion-proof valve body riser one match, and the two is formed
Interference fit, under the action of lower pressure ring, can effectively ensure that lower protective film and lower seal pad are combined closely.
It is equipped with upper gasket 10 on middle pressure ring, the upper protection that isolation rupture pressure disc is contacted with the external world is equipped on upper gasket
Film 11 is equipped with the upper press ring 12 for making upper protective film combine closely with upper gasket on upper protective film.The setting of upper protective film, energy
Lening out for enough effectively isolation rupture pressure discs and external environment, avoids rupture pressure disc from being destroyed by extraneous factor.Lower protective film 8 and upper
Protective film 11 is all made of PP transparent materials, and upper gasket 10 and lower seal pad 7 are all made of polytetrafluoroethylene material.Described is explosion-proof
Sealing ring 5, rupture pressure disc 4, middle pressure ring 6, upper gasket 10, upper protective film 11, the outer diameter of upper press ring 12 are identical, and described is explosion-proof close
Seal 5, middle pressure ring 6, upper gasket 10, the internal diameter of upper press ring 12 are identical, and the riser two of upper press ring and explosion-proof valve body is interference fitted.
A kind of production method of battery cover board blast resistance construction, specifically includes following steps:
Step 1 prepares parts, forms upper press ring, middle pressure ring, lower pressure ring, explosion-proof valve body by vehicle system, passes through lathe
Punching forms upper protective film, upper gasket, rupture pressure disc, lower protective film, lower seal pad;Using fluorubber material high-temperature injection one
It is molded explosion-proof sealing ring, explosion-proof valve body includes two treads and two risers, specially tread one, riser one, tread two, riser
Two are sequentially connected end to end;
Step 2 is stamped and formed out gas vent, and gas vent is stamped and formed out on battery cover board substrate;
Explosion-proof valve body is passed through gas vent, is packed into battery cover board substrate, is welded explosion-proof valve body using welding manner by step 3
It is connected on battery cover board substrate, used welding manner is electric resistance welding, Laser Welding or ultrasonic bond;With the air pressure pair of 0.6MPa
The weld seam face of explosion-proof valve body and battery cover board substrate is impacted, the attack time is no less than 40S, checks the airtight of weld seam face
Property, reach no gas leakage state, i.e. explosion-proof valve body weld seam face is air tight under 0.6MPa air pressures, to weld seam face airtight test number
It no less than 5 times, needs every time without gas leak phenomenon;
Step 4 installs lower protection membrane structure, lower seal pad, lower protective film, lower pressure ring is sequentially loaded into explosion-proof valve body, and
Punching press is carried out with stamping equipment, so that lower seal pad is deformed and is sealed, lower pressure ring generates extrusion expansion in punching course
And combine closely with explosion-proof valve interior wall, reach tightening state, the outer diameter of lower pressure ring and the internal diameter of explosion-proof valve body riser one match
It closes, the two forms interference fit;Lower protective film 40S or more is impacted from explosion-proof valve body lower end with the air pressure of 0.2 ~ 0.25MPa, is checked
The air-tightness of lower protection membrane structure, reaches no gas leakage state, i.e. battery anti-explosion structure under cell internal pressure 0.25MPa effects,
It will not gas leakage explosion;Lower protective film gas punching press number is no less than 3 times, needs to avoid battery leakage existing without gas leak phenomenon every time
As occurring;
Step 5 installs explosion-proof membrane structure, and explosion-proof sealing ring, rupture pressure disc and middle pressure ring are sequentially loaded into explosion-proof valve body,
First rupture pressure disc is bonded with middle pressure ring before being fitted into;
Upper protective film structure is installed to rupture pressure disc superstructure by step 6, is specially sequentially loaded into gasket, upper guarantor
Cuticula, upper press ring, wherein upper gasket is mounted on middle pressure ring, will be pushed power and be acted on upper press ring, and make gasket and prevent
Quick-fried sealing ring, which is deformed, reaches sealing state, upper press ring generated under the action of lower pressure extrusion expansion and in explosion-proof valve body
Wall is combined closely, and tightening state is reached, and rupture pressure disc is stacked on the explosion-proof sealing ring and is fixed on the explosion-proof valve body and steps on
On face two, the riser two of middle pressure ring and explosion-proof valve body is interference fitted;
Step 7 applies lower pressure with pneumatic punching machine to explosion-proof valve body upper port wall, and it is falling for 1.5mm to form it into thickness
Button bit, back-off position press upper press ring, make inner components that intimate-association state be kept not generate rebound phenomenon.
The present invention provides a kind of production method of battery cover board blast resistance construction, simple for process, each step of this method
Easily controllable, the overall tightness of blast resistance construction is good, the phenomenon that being not in leakage, the battery anti-explosion structure made it is anti-
Quick-fried performance is stablized, and the stability of battery is improved, and reduces battery explosion event and occurs.
It is the preferable realization method of the present invention above, it should be noted that without departing substantially from spirit of that invention and its essence
In the case of, those skilled in the art make various corresponding change and deformations in accordance with the present invention, but these change
The protection domain of appended claims of the invention should all be belonged to deformation.