CN105403116B - Runner weld seam fillet relief grinding surplus detects model - Google Patents
Runner weld seam fillet relief grinding surplus detects model Download PDFInfo
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- CN105403116B CN105403116B CN201510869967.8A CN201510869967A CN105403116B CN 105403116 B CN105403116 B CN 105403116B CN 201510869967 A CN201510869967 A CN 201510869967A CN 105403116 B CN105403116 B CN 105403116B
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Abstract
Present invention seek to address that can not accurate judgement runner solder fillet relief grinding surplus the problem of, there is provided a kind of runner weld seam fillet relief grinding surplus detects model.Model includes being made up of the first model element, the second model element and a rivet to axle pivot the first model element and the second model element.The side of first model element and the second model element coincide with blade and runner part (crown or lower ring) respectively to be affixed, gap by measuring arc section and solder fillet is assured that runner weld seam fillet relief grinding surplus, it is excessive or too small and done over again to avoid relief grinding surplus, there is provided one group of model can repeat to detect the runner of different size, the purpose of cost efficiency is reached, the present invention has the characteristics that making is simple, easy to use, versatile, easy to spread.
Description
Technical field
The present invention relates to a kind of runner weld seam fillet relief grinding surplus to detect model.
Background technology
Weld seam fillet is important performance assessment criteria in hydraulic turbine cast-weld construction manufacturing of runner technical conditions, runner after welding equipment,
Weld in blade and runner part (crown or lower ring) connecting position and to form knuckle, then by weld seam fillet relief grinding into design
It is required that R values, and surface roughness requirements are not more than Ra3.2.Conventional runner is after welding equipment, with the emery wheel of correlation radius size
Or the mode of naked eyes measuring and calculating determines whether weld seam fillet has enough relief grinding surpluses, this test mode is very rough, it is impossible to accurate
The size of true detection relief grinding surplus, cause follow-up relief grinding surplus amount excessive or portion without relief grinding surplus, it is necessary to enter again
Row repair welding.
Therefore, it is necessary to the defects of existing for prior art, research and development one kind is simple and easy, versatile, cost is cheap,
Runner weld seam fillet relief grinding surplus detection model easy to spread.
The content of the invention
Present invention aim to address can not accurate judgement runner weld seam fillet relief grinding surplus the problem of, there is provided Yi Zhongzhuan
Take turns weld seam fillet relief grinding surplus detection model.The used to achieve the above object technical scheme of the present invention is:By the first model
Element (10), the second model element (12) and axle pivot rivet (11) composition, the first model element (10) are justified by the first excessively detection
Arc (1), positioning through hole (2), first side (3), second side (4), first residue gap (5), the second surplus gap (6),
One knuckle (7), the second knuckle (8) and hand-held through hole (9) composition, the first model element (10) and the second model member
The single-piece size and dimension of part (12) is identical, and the first model element (10) and the second model element (12) pass through axle pivot rivet
(11) fix and can freely rotate through the mode of positioning through hole (2), detection blade (13) is appointed with what runner part (14) was formed
Runner weld seam (15) radius of corner R of what angle.
Described first side (3) and second side (4) are two parallel lines, with runner weld seam (15) fillet to be detected
R is tangent, and first side (3) and second side (4) leave first residue gap (5) and more than second with detection circular arc (1) junction
Measure gap (6).
In detection process, first side (3) and the blade (13) of the first model element (10) or the second model element are kissed
Conjunction is affixed, and the second side (4) of the second model element (12) or the first model element is coincide with runner part (14) to be affixed, and first
Excessively nominal sizes of detection circular arc (1) the radius r equal to runner weld seam (15) fillet R subtracts reserved maximum relief grinding surplus, i.e.,
Width dimensions corresponding to first residue gap (5) or the second surplus gap (6).
Described First Transition fillet (7) and the second knuckle (8) is easy to first side (3) and second side (4) point
It does not coincide and is affixed with blade (13) or runner part (14), hand-held through hole (9) is easy to carry and use in detection process.
Technique effect
1st, the present invention is not on the premise of design drawing and manufacturing process is changed, by setting the first different gap surpluses
Meet different surplus requirements with the second gap margin value, can accurately judge whether weld seam fillet relief grinding surplus meets to want
Ask, cost is cheap, simple and easy.
2nd, for the present invention on the premise of production process is not changed, avoid causes the relief grinding time because relief grinding surplus is excessive
It is long, effectively reduce relief grinding cost of labor and production cycle, while it also avoid because relief grinding surplus is too small cause it is secondary
Influence of the thermal weld stress to runner mother metal and weld seam, improves product quality, simplifies production procedure, reached cost efficiency
Purpose.
3rd, the present invention is made simple, and easy to use, operator and inspector can directly be used by simple training, is changed numerous
For letter, easy quantizing examination, unnecessary coordination and communication are avoided, improve production efficiency, and the invention is versatile,
Easy to spread, same set of model is available for different units to use.
Brief description of the drawings
Fig. 1 is the individual construction schematic diagram of the first model element and the second model element.
Fig. 2 is runner weld seam fillet detection model structural representation.
Fig. 3 is that runner weld seam fillet detection model uses schematic diagram.
Embodiment
Embodiments of the present invention are illustrated with reference to accompanying drawing 1, Fig. 2, Fig. 3.
Runner weld seam fillet as shown in Figure 1, Figure 2 and Figure 3 detects model by the first model element 10, the second model element
12 and axle pivot rivet 11 form, the first model element 10 is by detection circular arc 1, positioning through hole 2, first side 3, second side 4,
One surplus gap 5, the second surplus gap 6, First Transition fillet 7, the second knuckle 8 and hand-held through hole 9 form, the first model
Element 10 is identical with the single-piece size and dimension of the second model element 12, the first model element 10 and the second model element 12
Fix and can freely rotate by way of axle pivot rivet 11 passes through positioning through hole 2, blade 13 and runner part 14 can be detected
The fillet R of runner weld seam 15 of any angle formed.
First side 3 and second side 4 are two parallel lines in described runner weld seam fillet detection model, and to be checked
The fillet R of runner weld seam 15 of survey is tangent, and first side 3 and second side 4 leave first residue gap with detection circular arc 1 junction
5 and the second surplus gap 6.
In described runner weld seam fillet detection model, the first side 3 of the first model element 10 or the second model element
It to coincide and is affixed with blade 13, the second side 4 of the second model element 12 or the first model element is coincide with runner part 14 to be affixed,
First excessively nominal sizes of the detection circular arc 1 radius R equal to the fillet R of runner weld seam 15 subtracts reserved maximum relief grinding surplus, i.e.,
Width dimensions corresponding to the surplus gap 6 of first residue gap 5 or second.
In described runner weld seam fillet detection model, the knuckle 8 of First Transition fillet 7 and second is easy to first side
3 and second side 4 coincide be affixed with blade 13 or runner part 14 respectively, hand-held through hole 9 be easy to carry in detection process and
Use.
Claims (4)
1. a kind of runner weld seam fillet relief grinding surplus detects model, it is characterised in that:By the first model element (10), the second model
Element (12) and axle pivot rivet (11) composition, the first model element (10) by first excessively detection circular arc (1), positioning through hole (2),
First side (3), second side (4), first residue gap (5), the second surplus gap (6), First Transition fillet (7), second
Knuckle (8) and hand-held through hole (9) composition, the single-piece size and shape of the first model element (10) and the second model element (12)
Shape is identical, and the first model element (10) and the second model element (12) pass through positioning through hole (2) by axle pivot rivet (11)
Mode fix and can freely rotate, detection blade (13) with runner part (14) formed any angle runner weld seam (15)
Radius of corner R.
2. runner weld seam fillet relief grinding surplus according to claim 1 detects model, it is characterised in that:First side (3)
It is two parallel lines with second side (4), first side (3) and second side tangent with runner weld seam (15) fillet R to be detected
First residue gap (5) and the second surplus gap (6) are left with detection circular arc (1) junction in face (4).
3. runner weld seam fillet relief grinding surplus according to claim 1 detects model, it is characterised in that:In detection process
In, the first side (3) of the first model element (10) or the second model element is coincide with blade (13) to be affixed, the second model element
(12) or the second side (4) of the first model element is coincide with runner part (14) and is affixed, and first excessively detects circular arc (1) radius
Nominal sizes of the r equal to runner weld seam (15) fillet R subtracts reserved maximum relief grinding surplus, i.e. first residue gap (5) or the
Width dimensions corresponding to two surplus gap (6).
4. runner weld seam fillet relief grinding surplus according to claim 1 detects model, it is characterised in that:First Transition fillet
(7) and the second knuckle (8) be easy to first side (3) and second side (4) respectively with blade (13) or runner part (14)
It coincide and is affixed, hand-held through hole (9) is easy to carry and use in detection process.
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CN201510869967.8A CN105403116B (en) | 2015-12-02 | 2015-12-02 | Runner weld seam fillet relief grinding surplus detects model |
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CN201510869967.8A CN105403116B (en) | 2015-12-02 | 2015-12-02 | Runner weld seam fillet relief grinding surplus detects model |
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CN105403116A CN105403116A (en) | 2016-03-16 |
CN105403116B true CN105403116B (en) | 2017-12-19 |
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CN110132107A (en) * | 2018-02-09 | 2019-08-16 | 兰州兰石重型装备股份有限公司 | Single-side right-angle weld seam concave panel detects template and its application method |
CN109307476B (en) * | 2018-10-30 | 2020-09-15 | 广西玉柴机器股份有限公司 | Simple measuring tool for measuring small round angle of thrust shaft cover |
Citations (6)
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DE3127608A1 (en) * | 1980-12-09 | 1982-07-08 | Zentralinstitut für Schweißtechnik der DDR, DDR 4030 Halle | Procedure for the automatic follow-up of a welding torch |
CN2225661Y (en) * | 1994-11-29 | 1996-04-24 | 上海新誉仪器厂 | Radius tyemplet |
CN201852535U (en) * | 2010-07-27 | 2011-06-01 | 东莞凯力船舶有限公司 | Detection caliper for leg of fillet weld |
CN202339178U (en) * | 2011-11-18 | 2012-07-18 | 广州中船龙穴造船有限公司 | Fillet grinding caliper for free edges |
CN103292658A (en) * | 2013-04-28 | 2013-09-11 | 广西玉柴重工有限公司 | Fillet weld size detecting tool |
CN104501687A (en) * | 2015-01-12 | 2015-04-08 | 中国十九冶集团有限公司 | Corner weld seam inspection ruler |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0630807B2 (en) * | 1985-03-30 | 1994-04-27 | バブコツク日立株式会社 | Arc welding method |
-
2015
- 2015-12-02 CN CN201510869967.8A patent/CN105403116B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3127608A1 (en) * | 1980-12-09 | 1982-07-08 | Zentralinstitut für Schweißtechnik der DDR, DDR 4030 Halle | Procedure for the automatic follow-up of a welding torch |
CN2225661Y (en) * | 1994-11-29 | 1996-04-24 | 上海新誉仪器厂 | Radius tyemplet |
CN201852535U (en) * | 2010-07-27 | 2011-06-01 | 东莞凯力船舶有限公司 | Detection caliper for leg of fillet weld |
CN202339178U (en) * | 2011-11-18 | 2012-07-18 | 广州中船龙穴造船有限公司 | Fillet grinding caliper for free edges |
CN103292658A (en) * | 2013-04-28 | 2013-09-11 | 广西玉柴重工有限公司 | Fillet weld size detecting tool |
CN104501687A (en) * | 2015-01-12 | 2015-04-08 | 中国十九冶集团有限公司 | Corner weld seam inspection ruler |
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