CN105403051B - A kind of fire-proof fiber module and the rapid constructing method using the fire-proof fiber module - Google Patents
A kind of fire-proof fiber module and the rapid constructing method using the fire-proof fiber module Download PDFInfo
- Publication number
- CN105403051B CN105403051B CN201510898284.5A CN201510898284A CN105403051B CN 105403051 B CN105403051 B CN 105403051B CN 201510898284 A CN201510898284 A CN 201510898284A CN 105403051 B CN105403051 B CN 105403051B
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- China
- Prior art keywords
- fire
- fiber module
- proof fiber
- cellucotton
- nail
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/10—Monolithic linings; Supports therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
- F27D2001/1605—Repairing linings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Building Environments (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The present invention provides a kind of fire-proof fiber module and the rapid constructing method using the fire-proof fiber module, the fire-proof fiber module includes the cellucotton of stacked compression, the cellucotton is compressed in its reduced width side upwardly through the clamping plate of both sides, and fixed using binder, at least two through holes for running through the cellucotton reduced width direction are offered on the cellucotton, precompressed fire-proof fiber module is laid along furnace body inside wall with unit length, nail interlaced arrangement is fixed using linear fixed nail and U-shaped, and be connected with furnace binding, whole welding procedures, without other Special assisting tools, effectively simplify the installment work of fire-proof fiber module, easy construction is quick, it is less demanding to personnel specialty technical merit, and sealed reliable.
Description
Technical field
The present invention relates to a kind of fire-proof fiber module for industrial furnace insulation, and use the fast of the fire-proof fiber module
Fast construction method.
Background technology
Fire-proof fiber module is used as furnace lining, and existing construction module size is smaller, and major part is 300mm × 300mm(Long ×
It is wide)The standard module of size, thickness, using different thickness, needs to place a set of typically according to the difference of furnace temperature in every piece of module
Special anchoring piece and it is necessary to there is the specific purpose tool could to install.
Current fire-proof fiber module mounting means operation is cumbersome, is threaded on specific purpose tool, and screw thread is thinner, easily
There is the situation of stripped thread, once there is stripped thread, specific purpose tool cannot be used, it is necessary to purchase new instrument, influence the duration.Simultaneously
Cumbersome due to constructing, when installing fibre module, it is necessary to could be competent at by trained professional, and professional's quantity has
Limit, the need for being difficult to meet construction sometimes.
The content of the invention
The drawbacks of to solve current the cumbersome of construction technology, long construction period, construction cost high, the present invention provides a kind of resistance to
Fiery fibre module, by setting rational structure, makes fire-proof fiber module easy for installation quick, and to professional technique requirement not
Height, without using other specific purpose tools, is greatly improved installation effectiveness, reduces construction cost.
In order to solve the above technical problems, the present invention is adopted the following technical scheme that:
A kind of fire-proof fiber module, including stacked compression cellucotton, the cellucotton its reduced width side upwardly through
The clamping plate of both sides is compressed, and is fixed using binder, at least two is offered on the cellucotton and compresses wide through the cellucotton
Spend the through hole in direction.
Further, the gathering sill for avoiding the through hole is offered on the clamping plate, it is preferable that the gathering sill is
U-shaped opening groove, is arranged to U-shaped opening groove, and convenient-laying takes out clamping plate after having constructed.
Linear fixed nail is passed through in subsequent construction for convenience, and the through hole is lined with sleeve pipe, and the sleeve pipe can use paper
Matter structure.
The present invention also provides a kind of rapid constructing method of fire-proof fiber module described in use the claims, including such as
Lower step:
1)Make precompressed fire-proof fiber module;
2)Laid by unit length of at least one fire-proof fiber module along furnace body inside wall:
Along the width of fire-proof fiber module, linear fixed nail is penetrated, the madial wall steel of the linear fixed nail and body of heater
Structure welding is fixed, and along the length direction of fire-proof fiber module, fixing nail using U-shaped carries out spacing, the middle part of U-shaped fixation nail
The both-side ends and the madial wall welding for steel structure of body of heater followed closely with all linear fixed nail welding in unit length, U-shaped fixation
It is fixed;
3)Multi-layer refractory fibre module is penetrated into linear fixed nail successively, using step 2)Middle identical method is resistance to by multilayer
Fiery fibre module is laid;
4)Precompressed fire-proof fiber module is unclamped, tensioner laminating between fire-proof fiber module.
Further, the step 1)In, the precompressed specific method of fire-proof fiber module is:
By the stacked compression of cellucotton, compressed with two clamping plates in its reduced width direction both sides, and pricked with binder packing
Tightly, at least two through holes for running through the cellucotton reduced width direction are offered on the cellucotton, is offered on the clamping plate
U-shaped guide openings groove for avoiding the through hole.
Further, it is additionally included between the fire-proof fiber module end of adjacent cells length and inserts sealing block, the sealing
Block can form strict sealing using T-shaped fiber is folded in half into the gap between each fire-proof fiber module of back-off.
From above technical scheme, the present invention can effectively simplify the installment work of fire-proof fiber module, and easy construction is fast
Speed, it is less demanding to personnel specialty technical merit, and sealed reliable;By the fire-proof fiber module after precompression treatment, can adopt
With big size, the purpose of rapid construction is realized;The laying of fire-proof fiber module ground is fixed nail and is interlocked using linear fixed nail and U-shaped
Arrangement, and be connected with furnace binding, whole welding procedures, without other Special assisting tools, without professional, construction
Efficiency high.
Brief description of the drawings
Fig. 1 is structural representation of the fire-proof fiber module of the present invention in length direction;
Fig. 2 is structural representation of the fire-proof fiber module of the present invention in reduced width direction;
Fig. 3 is the construction installation diagram of rapid constructing method preferred embodiment of the present invention, shows that fire-proof fiber module is laid
Horizontal main sectional view;
Fig. 4 is the construction installation diagram of rapid constructing method preferred embodiment of the present invention, shows laying multi-layer refractory fibre
The main sectional view of module;
Fig. 5 is the construction installation diagram of sealing block in rapid constructing method of the present invention.
In figure:10th, cellucotton, 11, through hole, 20, clamping plate, 21, gathering sill, 30, binder, 40, sleeve pipe, 50, linear solid
Fixed nail, 60, U-shaped fix nail, 61, line style strengthening nail, 70, sealing block, 80, body of heater, 90, fire-proof fiber module.
Specific embodiment
A kind of preferred embodiment of the invention is described in detail below in conjunction with the accompanying drawings.
As illustrated in fig. 1 and 2, the fire-proof fiber module 90 is mainly laid out compression and is made by cellucotton 10, in its pressure
Contracting width both sides are compressed using two clamping plates 20, and are tightened with the packing of binder 30, so by precompressed resistance to
Fiery fibre module, can allow bigger size in making, and binder is untied after the completion of construction and clamping plate is detached, and cellucotton rises
Laminating is opened to fix, it is simple to operate, it is easy for installation.
Can be used in laying construction to linear fixed nail 50 and U-shaped fixation 60 pairs of fire-proof fiber modules of nail and be fixed,
At least two through holes 11 for running through the cellucotton reduced width direction are offered on the cellucotton 10, the through hole is used to penetrate line
Shape fixes nail 50, in order to ensure effective alignment of fire-proof fiber module in follow-up laying construction, pressure of two through holes in cellucotton
It is conllinear on contracting length direction, if using more than two via designs, it is ensured that wherein compression of each through hole in cellucotton
It is conllinear on length direction, so that sleeve pipe is penetrated.The through hole 11 is lined with sleeve pipe 40, and the sleeve pipe can use paper structure, can be square
Just linear fixed nail 50 penetrates in constructing.
, it is necessary to unclamp precompressed fire-proof fiber module after the completion of being laid to fire-proof fiber module, in the present embodiment, it is
Convenience takes out clamping plate 20, and the gathering sill 21 for avoiding through hole is offered on the clamping plate, can use U-shaped guide openings groove.
The method that rapid construction is carried out using above-mentioned fire-proof fiber module, is comprised the following steps:
Step one, the precompressed fire-proof fiber module 90 of making;
Step 2, along furnace body inside wall with a fire-proof fiber module 90 for unit length is laid:
Along the width of fire-proof fiber module 90, linear fixed nail 50 is penetrated, the linear fixed nail is interior with body of heater 80
Side wall welding for steel structure is fixed, and along the length direction of fire-proof fiber module 90, fixing nail 60 using U-shaped carries out spacing, and the U-shaped is consolidated
All linear fixed nail welding on the middle part and unit length of fixed nail, U-shaped fixes the both-side ends of nail and the inner side of body of heater 80
Wall welding for steel structure is fixed, and when fibre length is more long, when such as more than 1m, to strengthen the intensity that U-shaped fixes nail, is fixed in the U-shaped
Nail appropriate location increases a number of line style strengthening nail 61, and spacing typically takes 800 ~ 1000, reference picture 3;
Step 3, multi-layer refractory fibre module 90 penetrated into linear fixed nail 50 successively, the length of linear fixed nail according to
Need the number of plies for laying fire-proof fiber module to determine, spread multi-layer refractory fibre module using identical method in step 2
If, reference picture 4;
Step 4, the insertion sealing block 70 between the end of fire-proof fiber module 90 of adjacent cells length, the sealing block are adopted
With T-shaped fiber is folded in half into, strict sealing can be formed with the gap between each fire-proof fiber module of back-off;
Step 5, untie binder 30 and detach clamping plate 20, unclamp precompressed fire-proof fiber module 90, refractory fibre mould
Tensioner is fitted between block and between fibre module and U-shaped fixation nail, and construction is completed.
In practical operation, body of heater can be divided into the size of convenient transport, each several part fiber can be installed in advance, and scene only needs
Each part is spelled just, the installment work at scene can be greatly reduced.
The above implementation method is only that the preferred embodiment of the present invention is described, not to model of the invention
Enclose and be defined, on the premise of design spirit of the present invention is not departed from, those of ordinary skill in the art are to technical side of the invention
Various modifications and improvement that case is made, all should fall into the protection domain of claims of the present invention determination.
Claims (4)
1. a kind of rapid constructing method of fire-proof fiber module, the fire-proof fiber module includes the cellucotton of stacked compression
(10), the cellucotton is compressed in its reduced width side upwardly through the clamping plate (20) of both sides, and fixed using binder (30), institute
State and at least two through holes (11) for running through the cellucotton reduced width direction are offered on cellucotton (10), it is characterised in that institute
Rapid constructing method is stated to comprise the following steps:
1)Make precompressed fire-proof fiber module;
2)Laid by unit length of at least one fire-proof fiber module along furnace body inside wall:
Along the width of fire-proof fiber module, linear fixed nail is penetrated, the madial wall steel construction of the linear fixed nail and body of heater
It is welded and fixed, along the length direction of fire-proof fiber module, fixing nail using U-shaped carries out spacing, middle part and list that U-shaped fixation is followed closely
All linear fixed nail welding on bit length, the both-side ends that U-shaped fixes nail are fixed with the madial wall welding for steel structure of body of heater;
3)Multi-layer refractory fibre module is penetrated into linear fixed nail successively, using step 2)Middle identical method is fine by multiple layer refractory
Dimension module is laid;
4)Precompressed fire-proof fiber module is unclamped, tensioner laminating between fire-proof fiber module.
2. rapid constructing method according to claim 1, it is characterised in that the step 1)In, fire-proof fiber module is pre-
The specific method of compression is:
By the stacked compression of cellucotton, compressed with two clamping plates in its reduced width direction both sides, and tightened with binder packing, institute
State and at least two through holes for running through the cellucotton reduced width direction are offered on cellucotton, offered for keeping away on the clamping plate
Allow the U-shaped guide openings groove of the through hole.
3. rapid constructing method according to claim 1, it is characterised in that the fire resisting for being additionally included in adjacent cells length is fine
Sealing block is inserted between dimension module ends.
4. rapid constructing method according to claim 3, it is characterised in that the sealing block is T-shaped using being folded in half into
Fiber.
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CN201510898284.5A CN105403051B (en) | 2015-12-08 | 2015-12-08 | A kind of fire-proof fiber module and the rapid constructing method using the fire-proof fiber module |
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CN201510898284.5A CN105403051B (en) | 2015-12-08 | 2015-12-08 | A kind of fire-proof fiber module and the rapid constructing method using the fire-proof fiber module |
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CN105403051A CN105403051A (en) | 2016-03-16 |
CN105403051B true CN105403051B (en) | 2017-06-30 |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2004626B (en) * | 1977-09-22 | 1982-05-06 | Studweldpro Uk Ltd | Insulation materials |
US4440099A (en) * | 1981-06-12 | 1984-04-03 | La Farge Refractaires | Ceramic fiber modular assemblies for lining furnace walls |
US4516374A (en) * | 1982-09-27 | 1985-05-14 | Finney John F | Means for and method of furnace insulation |
JP3133954B2 (en) * | 1997-01-16 | 2001-02-13 | 新日化サーマルセラミックス株式会社 | Burner tile |
CN101157560A (en) * | 2007-09-18 | 2008-04-09 | 山东鲁阳股份有限公司 | Ceramic fiber composite module and preparation method thereof |
CN201104112Y (en) * | 2007-09-18 | 2008-08-20 | 山东鲁阳股份有限公司 | Ceramic fibre compound module |
CN102305542A (en) * | 2011-09-15 | 2012-01-04 | 顾向涛 | Fiber module for heating furnace and manufacturing method for fiber module |
CN202350522U (en) * | 2011-09-06 | 2012-07-25 | 中冶南方(武汉)威仕工业炉有限公司 | Fixer of fireproof material in band steel thermal treatment furnace |
CN205209251U (en) * | 2015-12-08 | 2016-05-04 | 机械工业第一设计研究院 | Fire -proof fiber module |
-
2015
- 2015-12-08 CN CN201510898284.5A patent/CN105403051B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2004626B (en) * | 1977-09-22 | 1982-05-06 | Studweldpro Uk Ltd | Insulation materials |
US4440099A (en) * | 1981-06-12 | 1984-04-03 | La Farge Refractaires | Ceramic fiber modular assemblies for lining furnace walls |
US4516374A (en) * | 1982-09-27 | 1985-05-14 | Finney John F | Means for and method of furnace insulation |
JP3133954B2 (en) * | 1997-01-16 | 2001-02-13 | 新日化サーマルセラミックス株式会社 | Burner tile |
CN101157560A (en) * | 2007-09-18 | 2008-04-09 | 山东鲁阳股份有限公司 | Ceramic fiber composite module and preparation method thereof |
CN201104112Y (en) * | 2007-09-18 | 2008-08-20 | 山东鲁阳股份有限公司 | Ceramic fibre compound module |
CN202350522U (en) * | 2011-09-06 | 2012-07-25 | 中冶南方(武汉)威仕工业炉有限公司 | Fixer of fireproof material in band steel thermal treatment furnace |
CN102305542A (en) * | 2011-09-15 | 2012-01-04 | 顾向涛 | Fiber module for heating furnace and manufacturing method for fiber module |
CN205209251U (en) * | 2015-12-08 | 2016-05-04 | 机械工业第一设计研究院 | Fire -proof fiber module |
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Address after: No. 12550, bustling Avenue, Hefei, Anhui Province Patentee after: In the first Design Institute Co. Ltd. Address before: No. 12550, bustling Avenue, Hefei, Anhui Province Patentee before: First Design & Research Institute,MI China |
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