CN105403051A - Refractory fiber module and rapid construction method applying refractory fiber module - Google Patents
Refractory fiber module and rapid construction method applying refractory fiber module Download PDFInfo
- Publication number
- CN105403051A CN105403051A CN201510898284.5A CN201510898284A CN105403051A CN 105403051 A CN105403051 A CN 105403051A CN 201510898284 A CN201510898284 A CN 201510898284A CN 105403051 A CN105403051 A CN 105403051A
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- CN
- China
- Prior art keywords
- fiber module
- fire
- proof fiber
- cellucotton
- module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/10—Monolithic linings; Supports therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
- F27D2001/1605—Repairing linings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Building Environments (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The invention provides a refractory fiber module and a rapid construction method applying the refractory fiber module. The refractory fiber module comprises superposed compressed fiber cotton; the fiber cotton is clamped tightly in the compression width direction through clamping plates on the two sides, and is fixed through binding belts; the fiber cotton is provided with at least two through holes which penetrate through the compression width direction of the fiber cotton; pre-compressed refractory fiber modules are laid on the inner side wall of a furnace body in unit lengths; linear fastening nails and U-shaped fastening nails are arranged alternately, and are connected with the steel structure of the furnace body; welding is adopted for the whole construction, and no other special assistant tools are needed; the assembly work of the refractory fiber modules is effectively simplified; the construction is convenient and rapid; requirement on the professional skill level of personnel is not high; and the sealing is reliable.
Description
Technical field
The present invention relates to a kind of fire-proof fiber module for industrial furnace insulation, and use the rapid constructing method of this fire-proof fiber module.
Background technology
Fire-proof fiber module is as furnace lining, existing construction module size is less, major part is that 300mm × 300mm(is long × wide) standard module of size, thickness is generally according to the difference of furnace temperature, adopt different thickness, need in every block module to place a set of special anchoring piece, and specific purpose tool must be had to install.
Current fire-proof fiber module mounting means operation is cumbersome, and specific purpose tool is threaded, and screw thread is comparatively thin, easily occur the situation of stripped thread, once there is stripped thread, specific purpose tool just can not use, and needs to purchase new instrument, affects the duration.Simultaneously cumbersome owing to constructing, when fibre module is installed, could must be competent at by trained professional, and professional's limited amount, be sometimes difficult to the needs meeting construction.
Summary of the invention
For solving cumbersome, the drawback that long construction period, construction cost are high of current construction technology, the invention provides a kind of fire-proof fiber module, by arranging rational structure, make fire-proof fiber module fast easy for installation, and it is less demanding to professional technique, without the need to using other specific purpose tool, greatly can improve installation effectiveness, reducing construction cost.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of fire-proof fiber module, comprise the cellucotton of stacked compression, the clamping plate of this cellucotton by both sides on its reduced width direction compress, and use binder to fix, and described cellucotton offer the through hole that at least two run through this cellucotton reduced width direction.
Further, described clamping plate offer the gathering sill for dodging described through hole, preferably, described gathering sill is U-shaped open slot, is arranged to U-shaped open slot, and convenient-laying has been constructed rear taking-up clamping plate.
Conveniently the passing of linear staple in subsequent construction, be lined with sleeve pipe in described through hole, this sleeve pipe can adopt paper structure.
The present invention also provides a kind of rapid constructing method using fire-proof fiber module described in the claims, comprises the steps:
1) precompressed fire-proof fiber module is made;
2) lay along furnace body inside wall length in units of at least one fire-proof fiber module:
Along the width of fire-proof fiber module, penetrate linear staple, the madial wall welding for steel structure of this linear staple and body of heater is fixed, along the length direction of fire-proof fiber module, U-shaped staple is adopted to carry out spacing, the middle part of this U-shaped staple is welded with all linear staple in unit length, and the both-side ends of U-shaped staple and the madial wall welding for steel structure of body of heater are fixed;
3) successively multi-layer refractory fibre module is penetrated linear staple, adopt step 2) in identical method multi-layer refractory fibre module is laid;
4) precompressed fire-proof fiber module is unclamped, tensioner laminating between fire-proof fiber module.
Further, in described step 1), the precompressed concrete grammar of fire-proof fiber module is:
By stacked for cellucotton compression, compress at its both sides, reduced width direction two clamping plates, and tighten with binder packing, described cellucotton offering the through hole that at least two run through this cellucotton reduced width direction, described clamping plate offering the U-shaped guide openings groove for dodging described through hole.
Further, insert sealing block between the fire-proof fiber module end being also included in adjacent cells length, sealing block adopts and is folded in half into T-shaped fiber, can mend the gap of tasting between each fire-proof fiber module, is formed and strictly seals.
From above technical scheme, the present invention effectively can simplify the installment work of fire-proof fiber module, and easy construction is quick, less demanding to personnel specialty technical merit, and sealing is reliable; By the fire-proof fiber module after precompression treatment, can big size be adopted, realize the object of rapid construction; Fire-proof fiber module ground is laid and is adopted linear staple and U-shaped staple interlaced arrangement, and is connected with furnace binding, whole welding procedure, and without the need to other Special assisting tool, also without the need to professional, efficiency of construction is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of fire-proof fiber module of the present invention at length direction;
Fig. 2 is the structural representation of fire-proof fiber module of the present invention in reduced width direction;
Fig. 3 is the construction installation diagram of rapid constructing method preferred embodiment of the present invention, shows the main sectional view of transverse direction that fire-proof fiber module is laid;
Fig. 4 is the construction installation diagram of rapid constructing method preferred embodiment of the present invention, shows the main sectional view laying multi-layer refractory fibre module;
Fig. 5 is the construction installation diagram of sealing block in rapid constructing method of the present invention.
In figure: 10, cellucotton, 11, through hole, 20, clamping plate, 21, gathering sill, 30, binder, 40, sleeve pipe, 50, linear staple, 60, U-shaped staple, 61, line style strengthening nail, 70, sealing block, 80, body of heater, 90, fire-proof fiber module.
Detailed description of the invention
Below in conjunction with accompanying drawing, a kind of preferred embodiment of the present invention is described in detail.
As illustrated in fig. 1 and 2, described fire-proof fiber module 90 carries out stacked compression primarily of cellucotton 10 and makes, adopt two clamping plates 20 to compress in its both sides, reduced width direction, and tighten with binder 30 packing, like this through precompressed fire-proof fiber module, making can allow larger size, untie binder after having constructed and detach clamping plate, the laminating of cellucotton spreading is fixing, simple to operate, easy for installation.
Linear staple 50 can be used and U-shaped staple 60 pairs of fire-proof fiber modules are fixed in laying construction, described cellucotton 10 offers the through hole 11 that at least two run through this cellucotton reduced width direction, this through hole is used for penetrating linear staple 50, in order to ensure effective alignment of fire-proof fiber module in follow-up laying construction, two through holes conllinear on the reduction length direction of cellucotton, if adopt plural via design, ensure wherein each through hole conllinear on the reduction length direction of cellucotton, so that sleeve pipe penetrates.Be lined with sleeve pipe 40 in described through hole 11, this sleeve pipe can adopt paper structure, can the penetrating of linear staple 50 in convenient construction.
After having laid fire-proof fiber module, need to unclamp precompressed fire-proof fiber module, in the present embodiment, conveniently taken out clamping plate 20, described clamping plate offering the gathering sill 21 for dodging through hole, U-shaped guide openings groove can be adopted.
Use above-mentioned fire-proof fiber module to carry out the method for rapid construction, comprise the steps:
Step one, make precompressed fire-proof fiber module 90;
Step 2, to lay along furnace body inside wall length in units of a fire-proof fiber module 90:
Along the width of fire-proof fiber module 90, penetrate linear staple 50, the madial wall welding for steel structure of this linear staple and body of heater 80 is fixed, along the length direction of fire-proof fiber module 90, U-shaped staple 60 is adopted to carry out spacing, the middle part of this U-shaped staple is welded with all linear staple in unit length, the both-side ends of U-shaped staple and the madial wall welding for steel structure of body of heater 80 are fixed, when fibre length is longer, as during more than 1m, for strengthening the intensity of U-shaped staple, the line style strengthening nail 61 of some is increased in this U-shaped staple appropriate location, spacing generally gets 800 ~ 1000, with reference to Fig. 3,
Step 3, successively multi-layer refractory fibre module 90 is penetrated linear staple 50, the number of plies that the length of linear staple lays fire-proof fiber module as required determines, adopts identical method in step 2 multi-layer refractory fibre module to be laid, with reference to Fig. 4;
Step 4, between fire-proof fiber module 90 end of adjacent cells length, insert sealing block 70, sealing block adopts and is folded in half into T-shaped fiber, can mend the gap of tasting between each fire-proof fiber module, is formed and strictly seals;
Step 5, untie binder 30 and detach clamping plate 20, unclamping precompressed fire-proof fiber module 90, tensioner is fitted between fire-proof fiber module and between fibre module and U-shaped staple, and construction completes.
In practical operation, body of heater can be divided into the size of convenient transport, each several part fiber can install in advance, and scene only needs each part to spell just, can greatly reduce on-the-spot installment work.
The above embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determine.
Claims (8)
1. a fire-proof fiber module, it is characterized in that, comprise the cellucotton (10) of stacked compression, this cellucotton is compressed by the clamping plate (20) of both sides on its reduced width direction, and use binder (30) to fix, described cellucotton (10) offers the through hole (11) that at least two run through this cellucotton reduced width direction.
2. fire-proof fiber module according to claim 1, is characterized in that, described clamping plate (20) offers the gathering sill (21) for dodging described through hole (11).
3. fire-proof fiber module according to claim 2, is characterized in that, described gathering sill (21) is U-shaped open slot.
4. fire-proof fiber module according to claim 1, is characterized in that, is lined with sleeve pipe (40) in described through hole (11).
5. use a rapid constructing method for fire-proof fiber module described in the claims 1, it is characterized in that, comprise the steps:
1) precompressed fire-proof fiber module is made;
2) lay along furnace body inside wall length in units of at least one fire-proof fiber module:
Along the width of fire-proof fiber module, penetrate linear staple, the madial wall welding for steel structure of this linear staple and body of heater is fixed, along the length direction of fire-proof fiber module, U-shaped staple is adopted to carry out spacing, the middle part of this U-shaped staple is welded with all linear staple in unit length, and the both-side ends of U-shaped staple and the madial wall welding for steel structure of body of heater are fixed;
3) successively multi-layer refractory fibre module is penetrated linear staple, adopt step 2) in identical method multi-layer refractory fibre module is laid;
4) precompressed fire-proof fiber module is unclamped, tensioner laminating between fire-proof fiber module.
6. rapid constructing method according to claim 5, is characterized in that, in described step 1), the precompressed concrete grammar of fire-proof fiber module is:
By stacked for cellucotton compression, compress at its both sides, reduced width direction two clamping plates, and tighten with binder packing, described cellucotton offering the through hole that at least two run through this cellucotton reduced width direction, described clamping plate offering the U-shaped guide openings groove for dodging described through hole.
7. rapid constructing method according to claim 5, is characterized in that, inserts sealing block between the fire-proof fiber module end being also included in adjacent cells length.
8. rapid constructing method according to claim 7, is characterized in that, described sealing block adopts and is folded in half into T-shaped fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510898284.5A CN105403051B (en) | 2015-12-08 | 2015-12-08 | A kind of fire-proof fiber module and the rapid constructing method using the fire-proof fiber module |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510898284.5A CN105403051B (en) | 2015-12-08 | 2015-12-08 | A kind of fire-proof fiber module and the rapid constructing method using the fire-proof fiber module |
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| Publication Number | Publication Date |
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| CN105403051A true CN105403051A (en) | 2016-03-16 |
| CN105403051B CN105403051B (en) | 2017-06-30 |
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| CN201510898284.5A Active CN105403051B (en) | 2015-12-08 | 2015-12-08 | A kind of fire-proof fiber module and the rapid constructing method using the fire-proof fiber module |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110455082A (en) * | 2019-09-10 | 2019-11-15 | 日上(苏州)轻化纺高科技有限公司 | A kind of modular structure wall and installation method of high-temperature heater |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2004626B (en) * | 1977-09-22 | 1982-05-06 | Studweldpro Uk Ltd | Insulation materials |
| US4440099A (en) * | 1981-06-12 | 1984-04-03 | La Farge Refractaires | Ceramic fiber modular assemblies for lining furnace walls |
| US4516374A (en) * | 1982-09-27 | 1985-05-14 | Finney John F | Means for and method of furnace insulation |
| JP3133954B2 (en) * | 1997-01-16 | 2001-02-13 | 新日化サーマルセラミックス株式会社 | Burner tile |
| CN101157560A (en) * | 2007-09-18 | 2008-04-09 | 山东鲁阳股份有限公司 | Ceramic fiber composite module and preparation method thereof |
| CN201104112Y (en) * | 2007-09-18 | 2008-08-20 | 山东鲁阳股份有限公司 | Ceramic fibre compound module |
| CN102305542A (en) * | 2011-09-15 | 2012-01-04 | 顾向涛 | Fiber module for heating furnace and manufacturing method for fiber module |
| CN202350522U (en) * | 2011-09-06 | 2012-07-25 | 中冶南方(武汉)威仕工业炉有限公司 | Fixer of fireproof material in band steel thermal treatment furnace |
| CN205209251U (en) * | 2015-12-08 | 2016-05-04 | 机械工业第一设计研究院 | Fire -proof fiber module |
-
2015
- 2015-12-08 CN CN201510898284.5A patent/CN105403051B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2004626B (en) * | 1977-09-22 | 1982-05-06 | Studweldpro Uk Ltd | Insulation materials |
| US4440099A (en) * | 1981-06-12 | 1984-04-03 | La Farge Refractaires | Ceramic fiber modular assemblies for lining furnace walls |
| US4516374A (en) * | 1982-09-27 | 1985-05-14 | Finney John F | Means for and method of furnace insulation |
| JP3133954B2 (en) * | 1997-01-16 | 2001-02-13 | 新日化サーマルセラミックス株式会社 | Burner tile |
| CN101157560A (en) * | 2007-09-18 | 2008-04-09 | 山东鲁阳股份有限公司 | Ceramic fiber composite module and preparation method thereof |
| CN201104112Y (en) * | 2007-09-18 | 2008-08-20 | 山东鲁阳股份有限公司 | Ceramic fibre compound module |
| CN202350522U (en) * | 2011-09-06 | 2012-07-25 | 中冶南方(武汉)威仕工业炉有限公司 | Fixer of fireproof material in band steel thermal treatment furnace |
| CN102305542A (en) * | 2011-09-15 | 2012-01-04 | 顾向涛 | Fiber module for heating furnace and manufacturing method for fiber module |
| CN205209251U (en) * | 2015-12-08 | 2016-05-04 | 机械工业第一设计研究院 | Fire -proof fiber module |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110455082A (en) * | 2019-09-10 | 2019-11-15 | 日上(苏州)轻化纺高科技有限公司 | A kind of modular structure wall and installation method of high-temperature heater |
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| Publication number | Publication date |
|---|---|
| CN105403051B (en) | 2017-06-30 |
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Address after: No. 12550, bustling Avenue, Hefei, Anhui Province Patentee after: In the first Design Institute Co. Ltd. Address before: No. 12550, bustling Avenue, Hefei, Anhui Province Patentee before: First Design & Research Institute,MI China |