CN105398018B - A kind of production equipment and production technology of new multicolour wood plastic composite - Google Patents

A kind of production equipment and production technology of new multicolour wood plastic composite Download PDF

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Publication number
CN105398018B
CN105398018B CN201510826356.5A CN201510826356A CN105398018B CN 105398018 B CN105398018 B CN 105398018B CN 201510826356 A CN201510826356 A CN 201510826356A CN 105398018 B CN105398018 B CN 105398018B
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Prior art keywords
main
screw rod
plastic composite
wood plastic
spout
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Application number
CN201510826356.5A
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Chinese (zh)
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CN105398018A (en
Inventor
张清锋
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Jiangsu Woodpeck New Material Co ltd
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Wuxi Zhuomuniao Environmental Protection Building Materials Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • B29C48/297Feeding the extrusion material to the extruder at several locations, e.g. using several hoppers or using a separate additive feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/17Articles comprising two or more components, e.g. co-extruded layers the components having different colours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/52Screws with an outer diameter varying along the longitudinal axis, e.g. for obtaining different thread clearance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/83Heating or cooling the cylinders
    • B29C48/832Heating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention relates to a kind of production equipment and production technology of new multicolour wood plastic composite, production equipment includes frame, main motor, screw rod, machine barrel, vacuum extractor, main drawing-in device, secondary drawing-in device, the screw rod are made up of conical section and cylindrical portion, and the cylindrical portion is located at the shallow screw channel of conical section;Production technology, it includes machine barrel and mould preheats, and adds the wood plastic composite particle of light colour, speed governing, opens vavuum pump, the Masterbatch to heighten the color, shaping.The equipment extrusion pressure of the present invention is high, with main drawing-in device, secondary drawing-in device, vacuum extractor tapered single screw extruder, extruded velocity is reasonable, bubble-free bulge, and for producing high wood powder content multicolour wood plastic composite, technique is accurately efficient.

Description

A kind of production equipment and production technology of new multicolour wood plastic composite
Technical field
The present invention relates to a kind of production equipment of wood plastic composite and production technology, and in particular to a kind of colorful wood moulding is answered The production equipment and production technology of condensation material.
Background technology
Traditional wood plastic composite entire body solid colour, achromatization, multicolour wood plastic composite are developed into grinding Study carefully one of focus.Traditional single screw extrusion machine is due to without vacuum extractor, dereliction drawing-in device, easily producing bubble, bulge The problems such as, production is extruded by low velocity, extrusion pressure is small, and efficiency is low, is eliminated by industry.Existing multicolour Wood plastic composite is mainly produced using conical double screw extruder, in light wood moulding particle, adds dark color masterbatch to obtain Multicolour wood plastic composite.The primary raw material of wood plastic composite is recycled plastic, and composition is unstable, particularly multi-component Mix recycled plastic, performance difference is larger.Conical double screw extruder plasticizing is preferable, and color masterbatch easily mixes recovery with multi-component The compatible conjunction of wood moulding particle or partially compatible prepared by plastics is closed, and causes multicolour wood plastic composite background color color burn, color Multi-color cord bar is unstable, poor reproducibility, color mixture spot particularly easily occurs, and product rejection rate is very high.
The content of the invention
Goal of the invention:The invention aims to overcome deficiency of the prior art, there is provided a kind of extrusion pressure is high, band There are main drawing-in device, secondary drawing-in device, the tapered single screw extruder of vacuum extractor, extruded velocity is reasonable, bubble-free bulge, For the equipment for producing high wood powder content multicolour wood plastic composite and its accurate efficient production technology.
Technical scheme:In order to solve the above-mentioned technical problem, a kind of new multicolour wood plastic composite of the present invention Production equipment, it includes frame, and one end is provided with main motor above the frame, and the main motor is connected with screw rod, described Screw rod is arranged in machine barrel, main spout and secondary spout is provided with the machine barrel, in the main spout and secondary spout Between machine barrel be provided with vacuum pumping opening, the vacuum pumping opening is connected with vacuum extractor, and the main spout is fed with main Material device is connected, and the secondary spout is connected with secondary drawing-in device, and the screw rod is made up of conical section and cylindrical portion, the cylindricality Section is located at the shallow screw channel of conical section.
The main spout, secondary spout and vacuum pumping opening are all located on the machine barrel at screw rod conical section.
The spiral groove depth of the screw rod conical section is gradually reduced, extremely minimum with cylindrical portion junction.
The machine barrel Shang Youqige heating-up temperatures area.
Respective forwardtransfer signal worm is all carried on the main drawing-in device and secondary drawing-in device.
Using the production technology of wood plastic composite of the equipment production with polychrome color effect, it comprises the following steps,
A, machine barrel and mould are preheated, successively decreased for 150 DEG C from 180 DEG C of charging zone to extrusion zone to barrel zone temperature, mold temperature 140-150 DEG C, then lasting constant temperature more than 2 hours;
B, the wood plastic composite particle of light colour is added in main drawing-in device, is separately turned on main motor and main feeding Device, by Screw Extrusion, the rotating speed 10-70rpm of main motor screw rod, after selecting a suitable main motor screw speed, slowly And the rotating speed of the main drawing-in device screw rod of increase step by step, the rotating speed 10-70rpm of main drawing-in device screw rod so that main motor Electric current is in the 50%-80% of Rated motor electric current;
C, wood plastic composite particle moisture content volatilization after screw rod conical section is heated, after electric current is stable, opens vavuum pump, Take moisture away;
D, dark colour Masterbatch is added in secondary drawing-in device, wood plastic composite from extruder by mould just After normal extrusion molding, secondary drawing-in device is opened, the rotating speed of secondary drawing-in device screw rod is 10-70rpm, obtains multicolour wood plastics composite Material.
Beneficial effect:Compared with prior art, its remarkable advantage is the present invention:First, the present invention uses Single screw extrusion, Plastify mixed to weaken, wood moulding particle is not easy to blend with Masterbatch, and it is more to efficiently solve the production of multicomponent recycled plastic The problem of color wood plastic composite color is unstable;Second, the present invention devises the single screw rod of one group of taper, and screw rod is by conical section Formed with cylindrical portion, the screw channel of conical section screw rod gradually becomes shallower as, and is substantially deeper than cylindrical portion so that wood moulding particle is in conical section spiral shell It is not fully filled with bar, is in " hungry feeding " state all the time, and be heated in this section, moisture evaporation, is taken out with vacuum extractor Walk;3rd, the present invention devises main drawing-in device, make single screw extrusion machine of the present invention can adjust respectively engine speed and Main feeding rotating speed, i.e. extrusion pressure can adjust, and solve the problems, such as that color shape is unadjustable during Single screw extrusion, enriches color Color texture;4th, the present invention devises the screw-rod structure that conical section is combined with cylindrical portion, adds the extrusion pressure of single screw rod Power, suitable for the production of high wood powder content multicolour wood plastic composite;5th, the present invention devises secondary drawing-in device, changes It is traditional it is direct Masterbatch is first mixed with wood moulding particle after the mode extruded again, simplify production stage, while make color masterbatch Addition can be adjusted at any time, be advantageous to adjust the lines of color and abundant degree at any time.
Brief description of the drawings
Fig. 1 is the structural representation of heretofore described production equipment;
Fig. 2 is the structural representation of heretofore described screw rod and machine barrel.
Embodiment
Invention is further described with reference to the accompanying drawings and examples.
Embodiment 1:
As depicted in figs. 1 and 2, the production equipment of a kind of new multicolour wood plastic composite of the present invention, it is wrapped Including rack 1, one end is provided with main motor 2 above the frame 1, and the main motor 2 is connected with screw rod 3, and the screw rod 3 is arranged on In machine barrel 4, main spout 5 and secondary spout 6 are provided with the machine barrel 4, between the main spout 5 and secondary spout 6 Machine barrel 4 be provided with vacuum pumping opening 7, the vacuum pumping opening 7 is connected with vacuum extractor 8, and the main spout 5 is fed with main Expect that device 9 is connected, the secondary spout 6 is connected with secondary drawing-in device 10, and the screw rod 3 is by 12 groups of conical section 11 and cylindrical portion Into the cylindrical portion 12 is located at the shallow screw channel of conical section 11;The main spout 5, secondary spout 6 and vacuum pumping opening 7 are all It is located on the machine barrel at the conical section 11 of screw rod 3;The spiral groove depth of the conical section 11 of the screw rod 3 is gradually reduced, to cylindrical portion 12 Place is minimum.
Using the production technology of wood plastic composite of the equipment production with polychrome color effect, it comprises the following steps,
A, machine barrel and mould are preheated, from charging zone to extrusion zone is 180 DEG C/180 DEG C/160 DEG C/160 to barrel zone temperature DEG C/155 DEG C/150 DEG C/150 DEG C, 140 DEG C of mold temperature, then lasting constant temperature 2 hours;
B, the wood plastic composite particle of light colour is added in main drawing-in device, is separately turned on main motor and main feeding Device, by Screw Extrusion, main motor screw speed 15rpm is selected, then the slow and main drawing-in device screw rod of increase step by step Rotating speed so that the electric current of main motor is in the 50% of Rated motor electric current;
C, wood plastic composite particle moisture content volatilization after screw rod conical section is heated, after electric current is stable, opens vavuum pump, Take moisture away;
D, dark colour Masterbatch is added in secondary drawing-in device, wood plastic composite from extruder by mould just After normal extrusion molding, secondary drawing-in device is opened, the rotating speed of secondary drawing-in device screw rod is 10rpm, obtains multicolour wood and plastic composite Material.
Embodiment 2:
As depicted in figs. 1 and 2, the production equipment of a kind of new multicolour wood plastic composite of the present invention, it is wrapped Including rack 1, one end is provided with main motor 2 above the frame 1, and the main motor 2 is connected with screw rod 3, and the screw rod 3 is arranged on In machine barrel 4, main spout 5 and secondary spout 6 are provided with the machine barrel 4, between the main spout 5 and secondary spout 6 Machine barrel 4 be provided with vacuum pumping opening 7, the vacuum pumping opening 7 is connected with vacuum extractor 8, and the main spout 5 is fed with main Expect that device 9 is connected, the secondary spout 6 is connected with secondary drawing-in device 10, and the screw rod 3 is by 12 groups of conical section 11 and cylindrical portion Into the cylindrical portion 12 is located at the shallow screw channel of conical section 11;The main spout 5, secondary spout 6 and vacuum pumping opening 7 are all It is located on the machine barrel at the conical section 11 of screw rod 3;The spiral groove depth of the conical section 11 of the screw rod 3 is gradually reduced, to cylindrical portion 12 Place is minimum.
Using the production technology of wood plastic composite of the equipment production with polychrome color effect, it comprises the following steps,
A, machine barrel and mould are preheated, from charging zone to extrusion zone is 180 DEG C/180 DEG C/160 DEG C/160 to barrel zone temperature DEG C/155 DEG C/150 DEG C/150 DEG C, 145 DEG C of mold temperature, then lasting constant temperature 2 hours;
B, the wood plastic composite particle of light colour is added in main drawing-in device, is separately turned on main motor and main feeding Device, by Screw Extrusion, main motor screw speed 30rpm is selected, then the slow and main drawing-in device screw rod of increase step by step Rotating speed so that the electric current of main motor is in the 60% of Rated motor electric current;
C, wood plastic composite particle moisture content volatilization after screw rod conical section is heated, after electric current is stable, opens vavuum pump, Take moisture away;
D, dark colour Masterbatch is added in secondary drawing-in device, wood plastic composite from extruder by mould just After normal extrusion molding, secondary drawing-in device is opened, the rotating speed of secondary drawing-in device screw rod is 20rpm, obtains multicolour wood and plastic composite Material.
Embodiment 3:
As depicted in figs. 1 and 2, the production equipment of a kind of new multicolour wood plastic composite of the present invention, it is wrapped Including rack 1, one end is provided with main motor 2 above the frame 1, and the main motor 2 is connected with screw rod 3, and the screw rod 3 is arranged on In machine barrel 4, main spout 5 and secondary spout 6 are provided with the machine barrel 4, between the main spout 5 and secondary spout 6 Machine barrel 4 be provided with vacuum pumping opening 7, the vacuum pumping opening 7 is connected with vacuum extractor 8, and the main spout 5 is fed with main Expect that device 9 is connected, the secondary spout 6 is connected with secondary drawing-in device 10, and the screw rod 3 is by 12 groups of conical section 11 and cylindrical portion Into the cylindrical portion 12 is located at the shallow screw channel of conical section 11;The main spout 5, secondary spout 6 and vacuum pumping opening 7 are all It is located on the machine barrel at the conical section 11 of screw rod 3;The spiral groove depth of the conical section 11 of the screw rod 3 is gradually reduced, to cylindrical portion 12 Place is minimum.
Using the production technology of wood plastic composite of the equipment production with polychrome color effect, it comprises the following steps,
A, machine barrel and mould are preheated, from charging zone to extrusion zone is 180 DEG C/180 DEG C/160 DEG C/160 to barrel zone temperature DEG C/155 DEG C/150 DEG C/150 DEG C, 150 DEG C of mold temperature, then lasting constant temperature 2 hours;
B, the wood plastic composite particle of light colour is added in main drawing-in device, is separately turned on main motor and main feeding Device, by Screw Extrusion, main motor screw speed 50rpm is selected, then the slow and main drawing-in device screw rod of increase step by step Rotating speed so that the electric current of main motor is in the 80% of Rated motor electric current;
C, wood plastic composite particle moisture content volatilization after screw rod conical section is heated, after electric current is stable, opens vavuum pump, Take moisture away;
D, dark colour Masterbatch is added in secondary drawing-in device, wood plastic composite from extruder by mould just After normal extrusion molding, secondary drawing-in device is opened, the rotating speed of secondary drawing-in device screw rod is 50rpm, obtains multicolour wood and plastic composite Material.
The present invention uses Single screw extrusion, and screw rod is made up of conical section and cylindrical portion, adds main drawing-in device, secondary feeding Device and vacuum extractor, extrusion pressure are high, and product is fine and close, bubble-free bulge, and color stable, can adjust, color it is rich Rich degree is high, suitable for the production of high wood powder content multicolour wood plastic composite.
The invention provides a kind of thinking and method, it is many to implement method and the approach of the technical scheme, above institute State only is the preferred embodiment of the present invention, it is noted that for those skilled in the art, is not being departed from On the premise of the principle of the invention, some improvements and modifications can also be made, these improvements and modifications also should be regarded as the guarantor of the present invention Scope is protected, the available prior art of each part being not known in the present embodiment is realized.

Claims (1)

1. a kind of wood plastic composite of the production equipment production with polychrome color effect using multicolour wood plastic composite Production technology, it is characterised in that:
Production equipment, it includes frame(1), in the frame(1)Top one end is provided with main motor(2), the main motor(2)With Screw rod(3)It is connected, the screw rod(3)Installed in machine barrel(4)It is interior, in the machine barrel(4)It is provided with main spout(5)With secondary feeding Mouthful(6), in the main spout(5)With secondary spout(6)Between machine barrel(4)It is provided with vacuum pumping opening(7), the vacuum Bleeding point(7)With vacuum extractor(8)It is connected, the main spout(5)With main drawing-in device(9)It is connected, the secondary spout (6)With secondary drawing-in device(10)It is connected, the screw rod(3)By conical section(11)And cylindrical portion(12)Composition, the cylindrical portion (12)It is located at conical section(11)Shallow screw channel at;The main spout(5), secondary spout(6)And vacuum pumping opening(7)All it is located at Screw rod(3)Conical section(11)On the machine barrel at place;The screw rod(3)Conical section(11)Spiral groove depth be gradually reduced, to and cylindricality Section(12)Junction is minimum;
Production stage includes,
A, machine barrel and mould are preheated, successively decreased for 150 DEG C from 180 DEG C of charging zone to extrusion zone to barrel zone temperature, mold temperature 140- 150 DEG C, then lasting constant temperature more than 2 hours;
B, the wood plastic composite particle of light colour is added in main drawing-in device, is separately turned on main motor and main feeding dress Put, by Screw Extrusion, the rotating speed 10-70rpm of main motor screw rod, after selecting a suitable main motor screw speed, it is slow and The rotating speed of the main drawing-in device screw rod of increase step by step, the rotating speed 10-70rpm of main drawing-in device screw rod so that the electricity of main motor 50%-80% of the stream in Rated motor electric current;
C, wood plastic composite particle moisture content volatilization after screw rod conical section is heated, after electric current is stable, opens vavuum pump, takes away Moisture;
D, dark colour Masterbatch is added in secondary drawing-in device, wood plastic composite is normally squeezed from extruder by mould After going out shaping, secondary drawing-in device is opened, the rotating speed of secondary drawing-in device screw rod is 10-70rpm, obtains multicolour wood and plastic composite Material.
CN201510826356.5A 2015-11-25 2015-11-25 A kind of production equipment and production technology of new multicolour wood plastic composite Active CN105398018B (en)

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Application Number Priority Date Filing Date Title
CN201510826356.5A CN105398018B (en) 2015-11-25 2015-11-25 A kind of production equipment and production technology of new multicolour wood plastic composite

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CN105398018B true CN105398018B (en) 2017-12-01

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108215052A (en) * 2017-12-30 2018-06-29 大连銮艺精密模塑制造有限公司 Prevent the method for liquid crystal polymer resin injection moulding process surface product defect
CN110370595B (en) * 2019-06-25 2022-12-30 宁波禾隆新材料股份有限公司 Wood-plastic production manufacturing method, system and storage medium

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4025274A (en) * 1975-10-24 1977-05-24 Toyo Soda Manufacturing Co., Ltd. Apparatus and process for preparing thermoplastic resin composition
GB2076728A (en) * 1980-05-21 1981-12-09 Midland Ross Corp Extrusion devices and methods of reclaiming scrap plastic material
CN205202096U (en) * 2015-11-25 2016-05-04 无锡啄木鸟环保建材有限公司 Novel multicolour wood plastic composite's production facility

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4025274A (en) * 1975-10-24 1977-05-24 Toyo Soda Manufacturing Co., Ltd. Apparatus and process for preparing thermoplastic resin composition
GB2076728A (en) * 1980-05-21 1981-12-09 Midland Ross Corp Extrusion devices and methods of reclaiming scrap plastic material
CN205202096U (en) * 2015-11-25 2016-05-04 无锡啄木鸟环保建材有限公司 Novel multicolour wood plastic composite's production facility

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Effective date of registration: 20231216

Address after: 223700 No. 212 Taihu Road, Siyang County, Suqian City, Jiangsu Province

Patentee after: Jiangsu woodpeck New Material Co.,Ltd.

Address before: 214201 Gaocheng Town, Environmental Science Park, Yixing City, Wuxi City, Jiangsu Province

Patentee before: WUXI WOODPECKER ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO.,LTD.