CN105394894B

CN105394894B - Processing technology for full-moon star and moon Buddha beads and automatic drilling and forming machine for Buddha beads

Info

Publication number: CN105394894B
Application number: CN201510705653.4A
Authority: CN
Inventors: 钟子凡
Original assignee: Individual
Current assignee: Individual
Priority date: 2015-10-26
Filing date: 2015-10-26
Publication date: 2017-03-22
Anticipated expiration: 2035-10-26
Also published as: CN105394894A

Abstract

The invention provides a processing technology for full-moon star and moon Buddha beads and an automatic drilling and forming machine for the Buddha beads. The machine comprises a machine frame, a drilling motor, a drilling rod, a clamp assembly and a forming tool assembly. A forming motor, a feeding transmission assembly used for driving feeding of the forming tool assembly and two X-axis transmission assemblies installed in the X-axis direction are arranged on the machine frame. The forming motor and the drilling motor are installed at the two ends of the machine frame in the X-axis direction respectively, an output shaft of the forming motor is opposite to an output shaft of the drilling motor, and the diameter of the output shaft of the forming motor is equal to that of the drilling rod. The forming tool assembly is located on the feeding transmission assembly. The clamp assembly and the feeding transmission assembly are both located between the forming motor and the drilling motor and driven by the two X-axis transmission assemblies respectively and move in the X-axis direction. By means of the machine, automatic and continuous drilling and appearance machining of the Buddha beads can be achieved; fixing, drilling, moving and appearance machining of the Buddha beads are all automatically performed through the machine, so that machining efficiency is high, and machining quality is good.

Description

A kind of first month of the lunar year star moon beads processing technique and beads automatic drilling forming machine

Technical field

The present invention relates to a kind of beads processing technique and processing unit (plant), and in particular to one kind can be drilled to beads and table Processing technique and processing unit (plant) that face (profile) processes.

Background technology

Existing beads processing unit (plant) is divided to the manual processing respectively of two lathes, Manual machine in terms of beads drilling with sharp processing Bed accuracy rate in terms of drilling is low, and needs training skillfully could grasp, the beads higher for processing requests such as star moon beads, It is required that the star moon beads of machine-shaping meet " first month of the lunar year " requirement, to fully demonstrate the real value of star moon beads, artificial is difficult To realize " to the moon ", and process high labor intensive.

The content of the invention

It is an object of the invention to overcome the deficiencies in the prior art, and provide a kind of first month of the lunar year star moon beads processing technique and Buddhist Pearl automatic drilling forming machine, processing technique are simple to operate, and the star first month of the lunar year, beads moon processing matter is high, and processing unit (plant) is capable of achieving beads drilling With automatization and the processing seriality of sharp processing.

Realize technical scheme that the object of the invention adopted for a kind of first month of the lunar year star moon beads processing technique, including following step Suddenly：

(1) the star moon Fructus Sapindi Mukouossi is fixed in the beads fixing mould being made up of the raised straight panel of band and spoon shape material torr, it is convex The shape for rising and the shrinkage pool mating shapes of Xing Yue Fructus Sapindi Mukouossis the base of a fruit, the star moon, the base of a fruit of the Fructus Sapindi Mukouossi passed through the convex of beads fixing mould Rise and positioned；

(2) beads fixing mould is fixed, along the direction perpendicular with beads fixing mould fixed-direction to star moon bodhi Son carries out Drilling operation；

(3) sharp processing is carried out to the star moon Fructus Sapindi Mukouossi after drilling, obtains the star first month of the lunar year, the beads moon.

The present invention also correspond to there is provided for above-mentioned processing technique beads automatic drilling forming machine, at least including frame, Bore motor, the drilling rod, the clamp assembly for fixing beads and the molding cutter component that are driven by bore motor, bore motor, Clamp assembly and molding cutter component are mounted in frame, and the frame is provided with molding motor, for driving molding cutter Feeding transmission component and the two group X-axis transmission components along X-direction installed, molding motor and brill of the component along Y direction feed Hole motor is respectively arranged in the two ends of frame along X-direction and its output shaft is relative, output shaft and the drilling electricity of molding motor The output shaft of machine is parallel to each other or coaxial line, and the output shaft of molding motor is identical with the bar footpath of drilling rod, and clamp assembly and feeding are passed Dynamic component is respectively positioned between molding motor and bore motor and is driven by two groups of X-axis transmission components respectively, moved along X-direction It is dynamic；The clamp assembly includes finger cylinder and the matching used cylinder magnetic induction switch of finger cylinder and is installed on finger gas Beads fixing mould on two jig arm medial surface of cylinder, beads fixing mould include mold and lower mould, mold be opening to Under spoon shape plate or with raised straight panel, spoon shape of the lower mould in opening upwards；Y direction movement group is provided with below clamp assembly Part, clamp assembly are driven by Y direction moving assembly, are moved along Y direction；The molding cutter component includes knife rest and 1 The individual forming cutter being installed on above by threaded fastener on knife rest, the forming cutter are in the form of slot, the opening court of channel-shaped forming cutter On, blade is located on the opening of channel-shaped forming cutter, and the groove width of each forming cutter and flute length are differed, and knife rest is fixed on feeding transmission On component.

The X-axis transmission component, Y direction moving assembly and feeding transmission component are by guide rail slide block pair, shaft coupling, step The ball screw assembly, of stepper motor and its driving is constituted.

Scram button and two groups of control units are provided with device, and described control unit is driven by controller, two motors Dynamic device, auxiliary reclay and two travel switches are constituted, and travel switch is electrically connected with the input of controller, and motor drives Dynamic device and auxiliary reclay are electrically connected with the outfan of controller, and in device, each motor passes through stepper motor driver The normally opened contact of operating, two auxiliary reclays is driven to be electrically connected with bore motor with molding motor respectively, four magnetic induction Switch is connected with the ball screw assembly, of Y direction moving assembly, feeding transmission component and two groups of X-axis transmission components respectively.

Finger cylinder control assembly is provided with device, and the finger cylinder control assembly is by the air compression being electrically connected with Mechanical, electrical magnet valve and foot switch are constituted, and air compressor, electromagnetic valve and finger cylinder pass through trachea sequential communication.

The molding cutter component is installed in cutter fixed plate, and cutter fixed plate is fixed on cutter module, cutter mould With for driving the X-axis transmission component of molding cutter component to be connected, feeding transmission component is installed on cutter module to the lower surface of group Inside, cutter fixed plate are driven by feeding transmission component, are moved along Y direction.

The clamp assembly is installed in clamp fixing plate, and clamp fixing plate is fixed on fixture module, fixture module Lower surface is connected with the X-axis transmission component for driving fixture to component, and Y direction moving assembly is installed on fixture module internal, Clamp fixing plate is driven by Y direction moving assembly, is moved along Y direction.

Extension-type shelter is provided between the cutter module and fixture module, and extension-type shelter covers at two groups of X-axis Above transmission component, its two ends is individually fixed on the relative side of cutter module and fixture module.

The side wall of clamp assembly is provided with and takes seed hook.

The side wall of clamp assembly is provided with feed pipe, and the charging aperture of feed pipe is located at the underface for taking seed hook.

As shown from the above technical solution, the first month of the lunar year star moon beads processing technique that the present invention is provided, according to star moon beads raw material I.e. the star moon Fructus Sapindi Mukouossi natural shape, the star moon is fixed by the beads fixing mould being made up of the raised straight panel of band and spoon shape material torr The shrinkage pool mating shapes of the Fructus Sapindi Mukouossi, raised shape and Xing Yue Fructus Sapindi Mukouossis the base of a fruit, the projection embedded star moon of beads fixing mould Fructus Sapindi Mukouossi the base of a fruit " moon " of beads (the star moon), that is, realize the positioning to Xing Yue Fructus Sapindi Mukouossis the base of a fruit " moon " of beads (the star moon), by Buddhist Vertically (or level) places flat (or vertical) drilling of water-filling of going forward side by side and sharp processing to pearl fixing mould, and boring direction is fixed with beads Mould fixed-direction is perpendicular, that is, ensure the star moon Fructus Sapindi Mukouossi in processing " moon " all the time upward, therefore the star moon Buddhist of machine-shaping Pearl " moon " is located at the surface of middle through wires hole, i.e., the first month of the lunar year star moon beads.

The beads automatic drilling forming machine that the present invention is provided, molding motor are relative with bore motor output shaft and along X-axis Direction is respectively arranged in the two ends of frame, and the two output shaft is relative, is respectively used to the sharp processing and drilling of beads, clamp assembly And molding cutter component is respectively positioned between molding motor and bore motor, and the X-axis transmission being parallel to each other by two groups respectively Component driver, move along X-direction, clamp assembly is clamped beads to be processed, moved by transmission component drives edge X-direction, The drilling of beads is completed when clamp assembly is moved to Drilling operation position in the presence of drilling rod, due to molding motor output shaft with The bar footpath of drilling rod is identical, thus drill after beads can be sheathed on the output shaft of molding motor, by molding Motor drive around which Output shaft rotates, and in molding cutter component, cutter is maintained static, and feeding transmission component drives molding cutter component to move along Y direction It is dynamic, complete the feed of cutter and be easy to control the amount of feeding, the beads of rotation carry out sharp processing by cutter, due to beads Fixed, drilling, mobile and sharp processing are carried out automatically by machinery, therefore can be greatly promoted the working (machining) efficiency of beads and be added Working medium amount.

For ensureing that beads are stably fixed in process, clamp assembly preferably band and the matching used magnetic strength of finger cylinder The finger cylinder of inductive switch, is provided with beads fixing mould on two jig arm medial surface of finger cylinder, and beads fixing mould includes Mould and lower mould, mold are the spoon shape plate that Open Side Down or the straight panel with projection, and lower mould is in the spoon shape of opening upwards, when When the Buddhist main material of processing is fruit class raw material (such as the Fructus Sapindi Mukouossi), from the mold that band is raised, its raised shape and beads The alike matching of shrinkage pool shape of raw material the base of a fruit, raised embedded beads raw material the base of a fruit, for star moon beads, its " moon " is essentially star The base of a fruit of month beads raw material, after the star moon, beads raw material was fixed, its base of a fruit upward, as bore position is located in beads raw material Portion, therefore the star moon beads for processing are " first month of the lunar year " star moon beads；When the Buddhist main material of processing is mineral or timber, select Spoon shape mold, under spoon shape mold and spoon shape, the opening shape of mould is matched with beads raw material surface, and beads raw material is embedding Enter between upper and lower mould, mold and lower mould common guarantee beads raw material are firm.

For ensureing the seriality of each beads processing, it is provided with the side wall of clamp assembly and takes seed hook, clamp assembly is by folder It is installed in tool fixed plate on the internal fixture module with Y direction moving assembly, Y direction moving assembly drives fixture to component Move along Y direction, when taking seed hook and being moved on the coaxial line of molding motor and bore motor, take seed hook and will be sheathed on molding The beads hook of machined molding on motor output shaft is removed, and is easy to the sharp processing of next beads, takes being arranged right below for seed hook Feed pipe, feed pipe collect the beads of machined molding.

The molding cutter component that the present invention is provided includes the forming cutter that 1 dimensions above is differed, and installs multiple forming cutters Can be used for the processing of different size beads, forming cutter is in the form of slot, blade is located on the opening of channel-shaped forming cutter, molding cutter component It is installed on cutter module by cutter fixed plate, the feeding transmission component positioned at cutter module internal drives molding cutter component Move along Y direction, when the blade of forming cutter is moved on coaxial line of the molding motor with bore motor, you can bored The sharp processing of hole beads, when carrying out sharp processing, beads are partially submerged in channel-shaped forming cutter, by the opening of forming cutter Blade cuts beads outer surface.

In the beads automatic drilling forming machine that the present invention is provided, X-axis transmission component, feeding transmission component and Y direction are moved Dynamic component is by motor, shaft coupling, ball screw assembly, and guide rail slide block are secondary constitutes, with Stroke Control precisely, motion it is flat Steady advantage, wherein feeds transmission component and Y direction moving assembly is packaged in cutter module and fixture module respectively, it is to avoid Debris enter the transmission for affecting mechanism；For avoiding beads machining chips from falling into affect on X-axis transmission component X-axis guide rail slide block secondary and The use of X-axis ball screw assembly, arranges extension-type shelter above two groups of X-axis transmission components, protects the same of X-axis transmission component When can be additionally used in the collection of beads machining chips.

The device by the control of finger cylinder control assembly, scram button and two groups of control units, so as to realize automatization, Continuous maching, wherein finger cylinder control assembly are used for controlling the folding of finger cylinder jig arm, realize the fixation of beads to be processed, Finger cylinder control assembly is made up of the air compressor, electromagnetic valve and foot switch that are electrically connected with, air compressor, electromagnetic valve With finger cylinder by trachea sequential communication, air compressor enters compressed air pump in finger cylinder, drives finger cylinder Jig arm closure clamps beads to be processed, carries out Drilling operation, switch closure when trampling foot switch, foot switch control electromagnetic valve Action is commutated so that the jig arm of finger cylinder is opened, and places next beads to be processed；Two groups of control units are controlled respectively For drive fixture to component movement two motors and for drive molding cutter component move two motors, control Unit processed is made up of controller, two stepper motor drivers, auxiliary reclay and two travel switches, each stepping electricity in device Machine is driven by stepper motor driver and is operated, and the normally opened contact of two auxiliary reclays is electric with drilling with molding motor respectively Machine is electrically connected with, for sequentially carrying out Drilling operation and sharp processing, four magnetic induction switches respectively with Y direction movement group The ball screw assembly, connection of part, feeding transmission component and two groups of X-axis transmission components, is respectively used to determine Y direction and X-direction Motion origin, is easy to control the displacement of molding cutter component and clamp assembly in Y direction and X-direction.

Description of the drawings

The structural representation of the beads automatic drilling forming machine that Fig. 1 is provided for the present invention.

Side views of the Fig. 2 for Fig. 1.

Structural representations of the Fig. 3 for clamp assembly.

The control block diagram of the beads automatic drilling forming machine that Fig. 4 is provided for the present invention.

Wherein, 1- frames, 2- bore motors, 3- drilling rods, 4- magnetic induction switches, 5- finger cylinders, 6- take seed hook, 7- feedings Pipe, 8- molding cutter components, 9- molding motors, 10- ball screw assembly,s, 11- cutter modules, 12- cutter fixed plates, 13- fixtures Module, 14- clamp fixing plates, 15- shaft couplings, 16- motors, 17- guide rail slide block pairs, 18- knife rests, 19- forming cutters, 20- Mold, mould under 21-, 22- extension-type shelters.

Specific embodiment

With reference to the accompanying drawings and examples the present invention is illustrated in detail, present disclosure is not limited to following Embodiment.

The first month of the lunar year star moon beads processing technique that the present invention is provided, comprises the steps：

The present invention is also corresponded to there is provided the beads automatic drilling forming machine for above-mentioned technique, its structure such as Fig. 1 and Fig. 2 institutes Show, including frame 1, bore motor 2, the drilling rod 3 by bore motor driving, molding motor 9, the clamp assembly for fixing beads With for beads are carried out with the molding cutter component 8 of sharp processing, bore motor 2, molding motor 9, clamp assembly and forming cutter Tool component 8 is mounted in frame, and molding motor 9 is respectively arranged in the two ends of frame with bore motor 2 along X-direction, and which is defeated Shaft is relative and coaxial or is parallel to each other, and the output shaft of molding motor is identical with the bar footpath of drilling rod, and clamp assembly and feeding are passed Dynamic component is respectively positioned between molding motor and bore motor；

Frame be provided with two groups along X-direction install X-axis transmission components, X-axis transmission component include guide rail slide block pair 17, Shaft coupling 15, motor 16 and its ball screw assembly, 10 for driving, clamp assembly and molding cutter component 8 pass through two groups respectively X-axis transmission component drives, moves along X-direction, and two groups of X-axis transmission components are separately installed with fixture module 13 and cutter module 11, extension-type shelter 22 is provided between cutter module and fixture module, extension-type shelter covers at two groups of X-axis transmission components Top, its two ends are individually fixed on the relative side of cutter module and fixture module；

The lower surface of the fixture module 13 is connected with the X-axis transmission component for driving fixture to component, and inside is provided with Y-axis Direction moving assembly, ball wire of the Y direction moving assembly by guide rail slide block pair, shaft coupling, motor and its driving Thick stick is secondary to constitute (not shown), and clamp assembly is fixed on fixture module by clamp fixing plate 14, and clamp fixing plate is installed On the nut of the secondary slide block of guide rail slide block and ball screw assembly, Y direction moving assembly drives fixture to fixed plate along Y direction It is mobile；

The clamp assembly is located on the coaxial line of molding motor and bore motor, clamp assembly include finger cylinder 5, and The matching used magnetic induction switch 4 of finger cylinder and the beads fixing mould being installed on two jig arm medial surface of finger cylinder, ginseng See Fig. 3, beads fixing mould includes mold 20 and lower mould 21, mold 20 be with raised straight panel, raised shape with The alike matching of shrinkage pool shape of beads raw material the base of a fruit, spoon shape of the lower mould 21 in opening upwards, its opening and beads raw material surface Match, the side wall of clamp assembly is provided with and takes seed hook, clamp fixing plate 14 is provided with feed pipe 7, the charging aperture position of feed pipe In the underface for taking seed hook；

With for driving the X-axis transmission component of molding cutter component to be connected, inside sets the lower surface of the cutter module 11 Have a feeding transmission component for driving molding cutter component feed, the feeding transmission component by guide rail slide block pair, shaft coupling, The ball screw assembly, of motor and its driving constitutes (not shown), and molding cutter component 8 is by cutter fixed plate 12 It is fixed on cutter module, cutter fixed plate is installed on the nut of the secondary slide block of guide rail slide block and ball screw assembly, and feeding is passed Dynamic Component driver cutter fixed plate is moved along Y direction；

The molding cutter component includes knife rest 18 and 3 forming cutters 19 being installed on by threaded fastener on knife rest, The forming cutter is in the form of slot, channel-shaped forming cutter it is opening up, blade be located at channel-shaped forming cutter opening on, the groove of each forming cutter Wide and flute length is differed；

As shown in figure 4, being provided with scram button SB, finger cylinder control assembly and two groups of control units, the handss in device Refer to that cylinder control assembly is made up of the air compressor, electromagnetic valve and foot switch SF that are electrically connected with, air compressor, electromagnetic valve Pass through trachea sequential communication with finger cylinder；Described control unit is by controller, two stepper motor drivers, auxiliary reclays (KA1 and KA2), magnetic inductive travel switch (B1 and B2) and contact travel switch (SQ1 and SQ2) are constituted, magnetic inductive row Cheng Kaiguan and contact travel switch are electrically connected with the input of controller, stepper motor driver and auxiliary reclay with The outfan of controller is electrically connected with, and in device, each motor is driven by stepper motor driver and operated, two centres The normally opened contact of relay is electrically connected with molding motor and bore motor respectively, two magnetic inductive travel switches respectively with Y Direction of principal axis moving assembly and feeding transmission component connection, for determining Y direction motion origin, two contact travel switches point Ball screw assembly, is not fixed in two groups of X-axis transmission components on the end of shaft coupling, for determining X-direction motor Point.

Claims

1. a kind of beads automatic drilling forming machine for first month of the lunar year star moon beads processing technique, first month of the lunar year star moon beads processing technique bag Include following steps：(1) the star moon Fructus Sapindi Mukouossi is fixed in the beads fixing mould being made up of the raised straight panel of band and spoon shape material torr, Raised shape and the shrinkage pool mating shapes of Xing Yue Fructus Sapindi Mukouossis the base of a fruit, the star moon, the base of a fruit of the Fructus Sapindi Mukouossi passed through beads fixing mould Projection is positioned；(2) beads fixing mould is fixed, along the direction perpendicular with beads fixing mould fixed-direction to the star moon The Fructus Sapindi Mukouossi carries out Drilling operation；(3) sharp processing is carried out to the star moon Fructus Sapindi Mukouossi after drilling, obtains the star first month of the lunar year, the beads moon；It is described Beads automatic drilling forming machine at least includes frame, bore motor, the drilling rod by bore motor driving, the folder for fixing beads Tool component and molding cutter component, bore motor, clamp assembly and molding cutter component are mounted in frame, and its feature exists In：The frame is provided with molding motor, for driving molding cutter component along the feeding transmission component and two of Y direction feed The X-axis transmission component that group is installed along X-direction, molding motor are respectively arranged in the two ends of frame with bore motor along X-direction And its output shaft is relative, the output shaft of molding motor is parallel to each other or coaxial line with the output shaft of bore motor, molding motor Output shaft it is identical with the bar footpath of drilling rod, clamp assembly and feeding transmission component be respectively positioned between molding motor and bore motor simultaneously And driven by two groups of X-axis transmission components respectively, moved along X-direction；The clamp assembly includes finger cylinder and finger gas The matching used cylinder magnetic induction switch of cylinder and the beads fixing mould being installed on two jig arm medial surface of finger cylinder, beads are solid Fixed mold includes mold and lower mould, and mold is the spoon shape plate that Open Side Down or the straight panel with projection, and lower mould is in opening Spoon shape upwards；Y direction moving assembly is provided with below clamp assembly, and clamp assembly is driven by Y direction moving assembly, edge Y direction is moved；The molding cutter component includes knife rest and 1 molding being installed on above by threaded fastener on knife rest Knife, the forming cutter are in the form of slot, channel-shaped forming cutter it is opening up, blade be located at channel-shaped forming cutter opening on, each forming cutter Groove width and flute length differ, knife rest be fixed on feeding transmission component on.

2. beads automatic drilling forming machine according to claim 1, it is characterised in that：The X-axis transmission component, Y-axis side To moving assembly and feeding transmission component by guide rail slide block pair, shaft coupling, motor and its driving ball screw assembly, structure Into.

3. beads automatic drilling forming machine according to claim 2, it is characterised in that：Scram button and two are provided with device Group control unit, described control unit is by controller, two stepper motor drivers, auxiliary reclay and two travel switch structures Into travel switch is electrically connected with the input of controller, the output of stepper motor driver and auxiliary reclay and controller End be electrically connected with, in device each motor by stepper motor driver drive operating, two auxiliary reclays it is normally opened Contact is electrically connected with molding motor and bore motor respectively, four magnetic induction switches respectively with Y direction moving assembly, feeding The ball screw assembly, connection of transmission component and two groups of X-axis transmission components.

4. beads automatic drilling forming machine according to claim 1, it is characterised in that：Finger cylinder control is provided with device Component, the finger cylinder control assembly are made up of the air compressor, electromagnetic valve and foot switch that are electrically connected with, air compression Mechanical, electrical magnet valve and finger cylinder pass through trachea sequential communication.

5. beads automatic drilling forming machine according to claim 1, it is characterised in that：The molding cutter component is installed on In cutter fixed plate, cutter fixed plate is fixed on cutter module, the lower surface of cutter module with for driving molding cutter group The X-axis transmission component connection of part, feeding transmission component are installed on cutter module internal, and cutter fixed plate is by feeding transmission component Drive, move along Y direction.

6. beads automatic drilling forming machine according to claim 5, it is characterised in that：The clamp assembly is installed on fixture In fixed plate, clamp fixing plate is fixed on fixture module, and the lower surface of fixture module is passed with the X-axis for driving fixture to component Dynamic component connection, Y direction moving assembly are installed on fixture module internal, and clamp fixing plate is driven by Y direction moving assembly Move, move along Y direction.

7. beads automatic drilling forming machine according to claim 6, it is characterised in that：The cutter module and fixture module Between be provided with extension-type shelter, extension-type shelter is covered above two groups of X-axis transmission components, and its two ends is individually fixed in knife On the relative side of tool module and fixture module.

8. beads automatic drilling forming machine according to claim 1, it is characterised in that：The side wall of clamp assembly is provided with and takes Seed hook.

9. beads automatic drilling forming machine according to claim 8, it is characterised in that：The side wall of clamp assembly is provided with and send Expects pipe, the charging aperture of feed pipe are located at the underface for taking seed hook.