A kind of chemical fibre ring blows cooling means
Technical field
The invention belongs to production of chemical fibre field, it is related to the cooling means of chemical fibre, and in particular to ring blows cooling side
Method.
Background technology
In the present invention, term " chemical fibre " is the abbreviation of chemical fibre.Chemical fibre is to use natural polymer or people
The high-molecular compound of work synthesis is raw material, has weaving made from the processes such as spinning solution, spinning and post processing by preparing
The fiber of performance.Chemical fibre is divided into two major class of staple fibre and synthetic fibers again:1. staple fibre, with natural polymer chemical combination
Thing (such as cellulose) chemical fibre made of raw material, such as viscose rayon, acetate fiber.2. synthetic fibers, with artificial synthesized
High-molecular compound is chemical fibre made of raw material, such as polyester fiber, poly- phthalein amine fiber, poly internal olefins nitrile fiber.Chemical fibre
Have the advantages that intensity is high, wear-resisting, density is small, elasticity is good, it is not mouldy, be not afraid of and damage by worms, is quick-drying washable, but the drawback is that dyeability
It is poor, electrostatic is big, fast light and weatherability is poor, water imbibition is poor.
Staple fibre mainly has viscose rayon, nitric acid ester fiber, acetate fiber, cuprammonium rayon and Azlon etc.,
Its towel viscose rayon point common viscose fiber and has New Viscose Fibre (such as high-wet-modulus fibres, superpower viscous of outstanding properties again
Glue fiber and permanent curl viscose rayon etc.).
Synthetic fibers mainly have daiamid-6 fiber, and poly internal olefins nitrile fiber is poly- to match somebody with somebody fiber, poly internal olefins fiber, polyvinyl alcohol contracting
Formaldehyde fibers and special fibre.The 1950s carries out the study on the modification of synthetic fibers, mainly with physically or chemically side
Method improves the properties such as the moisture absorptions of synthetic fibers, dyeing, antistatic, fire-resistant, anti-pollution, anti pilling, while also add chemical fibre
Kind.
The preparation of chemical fibre, is typically that spinning melt first is made in natural or synthesis polymer substance or inorganic matter
Or solution, liquid thread is then extruded as by spinning head (plate) by filtering, metering, then solidification forms fiber.At this time
Fiber is known as as-spun fibre, its mechanical property is very poor, it is necessary to by a series of post-processing processes could accord with textile process and
Requirement.Post-processing is stretched mainly for fiber and heat setting, to improve the mechanical property of fiber and dimensional stability:
Stretching is macromolecular or construction unit in as-spun fibre is orientated along fiber axis, and heat setting mainly makes internal stress pine in fiber
Relax.During spinning filament yarn, cylinder can be wound into through above-mentioned operation;The processes such as curling, cut-out and packing must also be increased during staple fiber processed.
During dry spinning, spinning solution is transported to spinning head by metering pump, and the spinning solution extruded from spinneret capillary is thin
Stream is contacted into spinning shaft with thermal medium (air or nitrogen), by the effect of thermal medium in path, is made in solution thread
Solvent quickly volatilizees, and is taken away by thermal medium stream.
In process of the present invention is realized, inventor find dry spinning head bore number it is few more than wet spinning, itself main reason is that
Spinning solution thread slow curing, the easy adhesion of strand, seriously affects spinning quality before curing.
The content of the invention
In consideration of it, the chemical fibre ring that adhesion is not easy present invention aims at strand before a kind of curing of offer blows cooling means.
To solve above technical problem, technical solution provided by the invention is to provide a kind of chemical fibre ring and blows cooling means, will
The liquid chemical fibre raw material thread cooled and solidified of spinning pack extrusion, spinning temperature are 270-280 DEG C, spinning speed 2700-
3000m/min, ring wind quenching shaping include continuous three cooled regions from top to bottom:
First cooling zone is air upstream cooling zone:Including the first bostle pipe and air draft ring, the first bostle pipe air outlet angle
For upward 10-25 °, for air draft ring between spinning pack and the first bostle pipe, the first bostle pipe leaving air temp is 22-23 DEG C,
Wind speed 0.25-0.4m/s, air humidity 78%-81%;
Second cooling zone is cross-ventilation cooling zone:Including the second bostle pipe, the second bostle pipe air outlet angle is 0 °;Outlet air
Temperature is 22-23 DEG C, wind speed 0.28-0.35m/s, air humidity 77%-80%;
3rd cooling zone flows down cooling zone for air:Including the 3rd bostle pipe, the 3rd bostle pipe air outlet angle is downward 5-
10°;Leaving air temp is 23-24 DEG C, wind speed 0.25-0.4m/s, air humidity 74%-76%;
The total height of first bostle pipe, the second bostle pipe and the 3rd bostle pipe is 130-150mm.
Chemical fibre ring blows an embodiment of cooling means according to the present invention, is also set immediately below the 3rd bostle pipe
The 4th bostle pipe is equipped with, the 4th bostle pipe air outlet angle is upward 70-85 °, wind speed 0.1-0.2m/s.
Chemical fibre ring blows an embodiment of cooling means according to the present invention, and the second bostle pipe outlet air wind speed is
0.29m/s。
Chemical fibre ring blows an embodiment of cooling means according to the present invention, and the chemical fibre is terylene.
Chemical fibre ring blows an embodiment of cooling means, the level of the first bostle pipe outlet air according to the present invention
Wind speed is 0.28-0.29m/s.
Chemical fibre ring blows an embodiment of cooling means, the level of the first bostle pipe outlet air according to the present invention
Wind speed is 0.29m/s.
Chemical fibre ring blows an embodiment of cooling means, the level of the 3rd bostle pipe outlet air according to the present invention
Wind speed is 0.28-0.29m/s.
Chemical fibre ring blows an embodiment of cooling means, the level of the 3rd bostle pipe outlet air according to the present invention
Wind speed is 0.29m/s.
Chemical fibre ring blows an embodiment of cooling means according to the present invention, and the spinning temperature is 275 DEG C.
Chemical fibre ring blows an embodiment of cooling means according to the present invention, and the spinning speed is 3000m/min.
Compared with prior art, a technical solution in above-mentioned technical proposal has the following advantages that:
1st, chemical fibre ring of the present invention blows cooling means and blows cooling technique using three sections of rings, the control of speed of being more convenient for, temperature, humidity
System, evenly, more rapidly, strand is not easy adhesion to spinning cooling velocity before curing.
2nd, chemical fibre ring of the present invention blows cooling means and blows cooling technique using three sections of rings, and every section of wind direction difference, makes in annular chamber
Air it is more uniform, make that the heat exchange of spinning and air is more uniform, and cooling effect more balances.
3rd, the present invention is above the first bostle pipe, that is, annular chamber top is provided with exhaust outlet, makes the gas in annular chamber
Stream is flowed up from oblique, adds the step of spinning precools, and is conducive to improve the quality of spinning.
4th, the present invention is conducive to gas of the centralized recovery Jing Guo heat exchange in annular chamber, reduces by setting exhaust outlet
Peculiar smell between spinning winding, improves the Environmental Health between spinning winding.
5th, chemical fibre ring of the present invention blows cooling means, on the basis of existing ring blows cooling technology more reasonably change
Into there is moving air with vertical direction in the horizontal direction, cool down evenly and rapidly spinning.Meanwhile in the horizontal direction
Air velocity can be reduced on the basis of existing technology, be conducive to reduce the disturbance of spinning.
6th, chemical fibre ring of the present invention blows cooling means, has the characteristics that high uniform low energy consumption, required volume of air supply is only cross air blasting
/ 3rd of device volume of air supply, comprehensive analysis energy-saving effect reach 50%.
Brief description of the drawings
Fig. 1 is the flow diagram that chemical fibre ring blows cooling means in a preferred embodiment of the present invention.
In figure:
1- spinning appts,
The first bostle pipes of 201-,
202- air draft rings,
The first humidity conditioners of 203-,
The second bostle pipes of 301-,
The second humidity conditioners of 302-,
The 3rd bostle pipes of 401-,
The 4th bostle pipes of 402-,
The 3rd humidity conditioners of 403-,
5- godets,
The cold rods of 6-.
Embodiment
Illustrated below in conjunction with the accompanying drawings with specific embodiment.
Bostle pipe is being capable of 360 ° of devices that homogeneous constant air-flow is provided into pipe.First bostle pipe 201, the second bostle pipe
301st, the 3rd bostle pipe 401 is in addition to the angle of air outlet is different, other functional structure all sames or substantially identical.
Referring to Fig. 1.A kind of described chemical fibre ring of the present embodiment blows cooling means, the liquefied that spinning pack 1 is extruded
Fine raw material thread cooled and solidified, spinning temperature be 270-280 DEG C, spinning speed 2700-3000m/min, ring wind quenching into
Type includes continuous three cooled regions from top to bottom:First cooling zone, the second cooling zone and the 3rd cooling zone.Spinning is through supercooling
But after, by seal wire rod 5, finish oil disc, traveller, cold rod 7, hot rod, jockey pulley, finally winding sizing.
First cooling zone:Go out for air upstream cooling zone, including the first bostle pipe 201 and air draft ring 202, the first bostle pipe
The angle of wind D is upward 10-25 °, and for air draft ring 202 between spinning pack and the first bostle pipe, the first bostle pipe goes out wind-warm syndrome
Spend for 22-23 DEG C, wind speed 0.25-0.4m/s, air humidity 78%-81%.First bostle pipe 201 is connected with the first humid control
Device 203.Air humidity signal is gathered by sensor, and by the signal transmission collected to control chip, at control chip
After managing the number of converting to, then processing signal is sent to execution unit and is humidified or not wet operations, such control mode is
Belong to the highly developed prior art.The present invention carries out the humid control of the first cooling zone, point to be protected using the prior art
Be humidity it is specifically chosen on, and do not lie in the control mode of humidity.
Second cooling zone:For cross-ventilation cooling zone, including the second bostle pipe 301, the angle of the second bostle pipe outlet air C is
0°;That is the wind of the second bostle pipe blowout is horizontal wind, and leaving air temp is 22-23 DEG C, wind speed 0.28-0.35m/s, air humidity
77%-80%.Second bostle pipe 301 is connected with the second humidity conditioner 302.Air humidity signal is gathered by sensor,
And by the signal transmission collected to control chip, after the control chip processing number of converting to, then processing signal is sent to and performs list
Member is humidified or wet operations, such control mode do not already belong to the highly developed prior art.The present invention uses should
The prior art carries out the humid control of the first cooling zone, be intended to protect a little be humidity it is specifically chosen on, and do not lie in humidity
In control mode.
3rd cooling zone:Flow down cooling zone, including the 3rd bostle pipe 401 for air, the angle of the 3rd bostle pipe outlet air B is
5-10 ° downwards;Leaving air temp is 23-24 DEG C, wind speed 0.25-0.4m/s, air humidity 74%-76%.3rd bostle pipe 401 connects
It is connected to the 3rd humidity conditioner 403.By sensor gather air humidity signal, and by the signal transmission collected to control
Chip, after the control chip processing number of converting to, then is sent to execution unit by processing signal and is humidified or not wet operations, so
Control mode already belong to the highly developed prior art.The present invention carries out the humidity of the first cooling zone using the prior art
Control, be intended to protect a little be humidity it is specifically chosen on, and do not lie in the control mode of humidity.
The total height of first bostle pipe, the second bostle pipe and the 3rd bostle pipe is 130-150mm, according to the present invention design
Principle, the actual blowing of annular chamber are highly more than the total height of the first bostle pipe, the second bostle pipe and the 3rd bostle pipe.
In order to preparation method of the present invention be further elaborated explanation, the structure that applicant conceives in foregoing overall technology
Under frame, specific examples below is given.
Embodiment 1
A kind of described chemical fibre ring of the present embodiment blows cooling means, and the liquid chemical fibre raw material that spinning pack 1 is extruded is thin
Cooled and solidified is flowed, spinning temperature is 275 DEG C, spinning speed 2900m/min, and ring wind quenching shaping includes continuous from top to bottom
Three cooled regions:First cooling zone, the second cooling zone and the 3rd cooling zone.
First cooling zone:Go out for air upstream cooling zone, including the first bostle pipe 201 and air draft ring 202, the first bostle pipe
The angle of wind D is upward 10 °, i.e. the wind direction of the first bostle pipe outlet air D and the angle of horizontal plane is 10 °.Air draft ring 202 is positioned at spray
Between silk 1 and first bostle pipe 201 of component, the first bostle pipe leaving air temp is 23 DEG C, wind speed 0.294m/s, air humidity
80%.The wind speed obtained in horizontal direction is 0.29m/s, and the wind speed obtained on direction straight up is 0.051m/s.Air draft
Ring 202 can select passive exhaust way or force exhaust way, and it is under the action of air pump, by annular to force exhaust way
The air of intracavitary forces discharge.
Second cooling zone:For cross-ventilation cooling zone, including the second bostle pipe 301, the angle of the second bostle pipe outlet air C is
0°;That is the wind of the second bostle pipe blowout is horizontal wind, and leaving air temp is 23 DEG C, wind speed 0.29m/s, air humidity 78%.
3rd cooling zone:Flow down cooling zone, including the 3rd bostle pipe 401 for air, the angle of the 3rd bostle pipe outlet air B is
Downward 10 °;Leaving air temp is 24 DEG C, wind speed 0.294m/s, air humidity 74%.The wind speed obtained in horizontal direction is 0.29m/
S, the wind speed obtained in vertically downward direction is 0.051m/s.
The total height of first bostle pipe, the second bostle pipe and the 3rd bostle pipe is 130mm.
In identical section, melting, spinning, oil, the process conditions of pre- network, lower draw-off godet, network and winding shaping
Under, using the present embodiment ring air cooling method, obtained terylene yarn quality is more stablized, and line density 140dtex, line density becomes
Different coefficient 1.13, bar evenness CV1.0, fracture strength 2.7cN/dtex, elongation at break 141.1%, dye uniformity 4
Level.
Embodiment 2
A kind of described chemical fibre ring of the present embodiment blows cooling means, and the liquid chemical fibre raw material that spinning pack 1 is extruded is thin
Cooled and solidified is flowed, spinning temperature is 275 DEG C, spinning speed 2800m/min, and ring wind quenching shaping includes continuous from top to bottom
Three cooled regions:First cooling zone, the second cooling zone and the 3rd cooling zone.
First cooling zone:Go out for air upstream cooling zone, including the first bostle pipe 201 and air draft ring 202, the first bostle pipe
The angle of wind D is upward 25 °, i.e. the wind direction of the first bostle pipe outlet air D and the angle of horizontal plane is 25 °.Air draft ring 202 is positioned at spray
Between silk 1 and first bostle pipe 201 of component, the first bostle pipe leaving air temp is 22 DEG C, wind speed 0.32m/s, air humidity 81%.
The wind speed obtained in horizontal direction is 0.29m/s, and the wind speed obtained on direction straight up is 0.135m/s.Air draft ring 202
It can select passive exhaust way or force exhaust way, it is under the action of air pump, by annular chamber to force exhaust way
Air force discharge.
Second cooling zone:For cross-ventilation cooling zone, including the second bostle pipe 301, the angle of the second bostle pipe outlet air C is
0°;That is the wind of the second bostle pipe blowout is horizontal wind, and leaving air temp is 23 DEG C, wind speed 0.29m/s, air humidity 78%.
3rd cooling zone:Flow down cooling zone, including the 3rd bostle pipe 401 for air, the angle of the 3rd bostle pipe outlet air B is
Downward 5 °;Leaving air temp is 24 DEG C, wind speed 0.291m/s, air humidity 74%.The wind speed obtained in horizontal direction is 0.29m/
S, the wind speed obtained in vertically downward direction is 0.025m/s.
The total height of first bostle pipe, the second bostle pipe and the 3rd bostle pipe is 140mm.
In identical section, melting, spinning, oil, the process conditions of pre- network, lower draw-off godet, network and winding shaping
Under, using the present embodiment ring air cooling method, obtained terylene yarn quality is more stablized, and line density 138dtex, line density becomes
Different coefficient 1.18, bar evenness CV1.2, fracture strength 2.4cN/dtex, elongation at break 137.5%, dye uniformity 4
Level.
Embodiment 3
A kind of described chemical fibre ring of the present embodiment blows cooling means, and the liquid chemical fibre raw material that spinning pack 1 is extruded is thin
Cooled and solidified is flowed, spinning temperature is 275 DEG C, spinning speed 2900m/min, and ring wind quenching shaping includes continuous from top to bottom
Three cooled regions:First cooling zone, the second cooling zone and the 3rd cooling zone.
First cooling zone:Go out for air upstream cooling zone, including the first bostle pipe 201 and air draft ring 202, the first bostle pipe
The angle of wind D is upward 15 °, i.e. the wind direction of the first bostle pipe outlet air D and the angle of horizontal plane is 15 °.Air draft ring 202 is positioned at spray
Between silk 1 and first bostle pipe 201 of component, the first bostle pipe leaving air temp is 23 DEG C, wind speed 0.30m/s, air humidity 80%.
The wind speed obtained in horizontal direction is 0.29m/s, and the wind speed obtained on direction straight up is 0.078m/s.Air draft ring 202
It can select passive exhaust way or force exhaust way, it is under the action of air pump, by annular chamber to force exhaust way
Air force discharge.
Second cooling zone:For cross-ventilation cooling zone, including the second bostle pipe 301, the angle of the second bostle pipe outlet air C is
0°;That is the wind of the second bostle pipe blowout is horizontal wind, and leaving air temp is 22 DEG C, wind speed 0.29m/s, air humidity 78%.
3rd cooling zone:Flow down cooling zone, including the 3rd bostle pipe 401 for air, the angle of the 3rd bostle pipe outlet air B is
Downward 10 °;Leaving air temp is 24 DEG C, wind speed 0.294m/s, air humidity 74%.The wind speed obtained in horizontal direction is 0.29m/
S, the wind speed obtained in vertically downward direction is 0.051m/s.
The total height of first bostle pipe, the second bostle pipe and the 3rd bostle pipe is 150mm.
In identical section, melting, spinning, oil, the process conditions of pre- network, lower draw-off godet, network and winding shaping
Under, using the present embodiment ring air cooling method, obtained terylene yarn quality is more stablized, and line density 137dtex, line density becomes
Different coefficient 1.10, bar evenness CV1.2, fracture strength 2.5cN/dtex, elongation at break 138.2%, dye uniformity 4
Level.
Embodiment 4
A kind of described chemical fibre ring of the present embodiment blows cooling means, and the liquid chemical fibre raw material that spinning pack 1 is extruded is thin
Cooled and solidified is flowed, spinning temperature is 278 DEG C, spinning speed 2700m/min, and ring wind quenching shaping includes continuous from top to bottom
Three cooled regions:First cooling zone, the second cooling zone and the 3rd cooling zone.
First cooling zone:Go out for air upstream cooling zone, including the first bostle pipe 201 and air draft ring 202, the first bostle pipe
The angle of wind D is upward 10 °, i.e. the wind direction of the first bostle pipe outlet air D and the angle of horizontal plane is 10 °.Air draft ring 202 is positioned at spray
Between silk 1 and first bostle pipe 201 of component, the first bostle pipe leaving air temp is 22 DEG C, wind speed 0.305m/s, air humidity
80%.The wind speed obtained in horizontal direction is 0.30m/s, and the wind speed obtained on direction straight up is 0.053m/s.Air draft
Ring 202 can select passive exhaust way or force exhaust way, and it is under the action of air pump, by annular to force exhaust way
The air of intracavitary forces discharge.
Second cooling zone:For cross-ventilation cooling zone, including the second bostle pipe 301, the angle of the second bostle pipe outlet air C is
0°;That is the wind of the second bostle pipe blowout is horizontal wind, and leaving air temp is 23 DEG C, wind speed 0.30m/s, air humidity 79%.
3rd cooling zone:Flow down cooling zone, including the 3rd bostle pipe 401 for air, the angle of the 3rd bostle pipe outlet air B is
Downward 10 °;Leaving air temp is 24 DEG C, wind speed 0.305m/s, air humidity 74%.The wind speed obtained in horizontal direction is 0.30m/
S, the wind speed obtained in vertically downward direction is 0.053m/s.
The total height of first bostle pipe, the second bostle pipe and the 3rd bostle pipe is 130mm.
In identical section, melting, spinning, oil, the process conditions of pre- network, lower draw-off godet, network and winding shaping
Under, using the present embodiment ring air cooling method, obtained terylene yarn quality is more stablized, and line density 132dtex, line density becomes
Different coefficient 1.21, bar evenness CV1.2, fracture strength 2.1cN/dtex, elongation at break 133%, 4 grades of dye uniformity.
Embodiment 5
A kind of described chemical fibre ring of the present embodiment blows cooling means, and the liquid chemical fibre raw material that spinning pack 1 is extruded is thin
Cooled and solidified is flowed, spinning temperature is 275 DEG C, spinning speed 2900m/min, and ring wind quenching shaping includes continuous from top to bottom
Three cooled regions:First cooling zone, the second cooling zone and the 3rd cooling zone.
First cooling zone:Go out for air upstream cooling zone, including the first bostle pipe 201 and air draft ring 202, the first bostle pipe
The angle of wind D is upward 10 °, i.e. the wind direction of the first bostle pipe outlet air D and the angle of horizontal plane is 25 °.Air draft ring 202 is positioned at spray
Between silk 1 and first bostle pipe 201 of component, the first bostle pipe leaving air temp is 22 DEG C, wind speed 0.386m/s, air humidity
80%.The wind speed obtained in horizontal direction is 0.35m/s, and the wind speed obtained on direction straight up is 0.16m/s.Air draft ring
202 can select passive exhaust way or force exhaust way, and it is under the action of air pump, by annular chamber to force exhaust way
Interior air forces discharge.
Second cooling zone:For cross-ventilation cooling zone, including the second bostle pipe 301, the angle of the second bostle pipe outlet air C is
0°;That is the wind of the second bostle pipe blowout is horizontal wind, and leaving air temp is 23 DEG C, wind speed 0.35m/s, air humidity 78%.
3rd cooling zone:Flow down cooling zone, including the 3rd bostle pipe 401 for air, the angle of the 3rd bostle pipe outlet air B is
Downward 10 °;Leaving air temp is 24 DEG C, wind speed 0.386m/s, air humidity 74%.The wind speed obtained in horizontal direction is 0.35m/
S, the wind speed obtained in vertically downward direction is 0.16m/s.
The total height of first bostle pipe, the second bostle pipe and the 3rd bostle pipe is 130mm.
In identical section, melting, spinning, oil, the process conditions of pre- network, lower draw-off godet, network and winding shaping
Under, using the present embodiment ring air cooling method, obtained terylene yarn quality is more stablized, and line density 131dtex, line density becomes
Different coefficient 1.31, bar evenness CV1.3, fracture strength 2.1cN/dtex, elongation at break 130.5%, dye uniformity 4
Level.
Embodiment 6
On the basis of foregoing implementation, the 4th bostle pipe 402 is provided with immediately below the 3rd bostle pipe 401.Fourth Ring wind
The angle of pipe outlet air A is upward 85 °, wind speed 0.1m/s.
It the above is only the preferred embodiment of the present invention, it is noted that above-mentioned preferred embodiment is not construed as pair
The limitation of the present invention, protection scope of the present invention should be subject to claim limited range.For the art
For those of ordinary skill, without departing from the spirit and scope of the present invention, some improvements and modifications can also be made, these change
Protection scope of the present invention is also should be regarded as into retouching.