CN105384428A - 99%-above alumina granulating powder and preparation method thereof - Google Patents

99%-above alumina granulating powder and preparation method thereof Download PDF

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CN105384428A
CN105384428A CN201510760437.XA CN201510760437A CN105384428A CN 105384428 A CN105384428 A CN 105384428A CN 201510760437 A CN201510760437 A CN 201510760437A CN 105384428 A CN105384428 A CN 105384428A
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aluminum oxide
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deionized water
preparation
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CN105384428B (en
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陶近翁
陶岳雨
闻俊生
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SHANGHAI COMPANION PRECISION CERAMICS CO Ltd
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/6261Milling
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62695Granulation or pelletising
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
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    • C04B2235/54Particle size related information
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
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  • Ceramic Engineering (AREA)
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Abstract

The invention relates to 99%-above alumina granulating powder and a preparation method thereof. The 99%-above alumina granulating powder comprises the following components in parts by weight: 100-200 parts of high-aluminum alumina balls, 50-150 parts of a calcined material CT-3000SG, 1-5 parts of a binder, 0.1-1 part of a dispersant, 0.1-1 part of a demolding agent, 0.1-1 part of yttria, 0.1-1 part of magnesia and 50-150 parts of deionized water. The preparation method comprises the following steps: carrying out ball milling, sieving after pulp is obtained, stirring, and processing with magnets; carrying out centrifugal spraying granulation; removing coarse and fine particles from granulated powder by virtue of a sieve, then removing iron and impurities, and finally homogenizing. The granulating powder is low in water content and high in apparent density; after blank molding, a green body is high in density, good in stability and tenacity and excellent in post-machining performance and does not easily collapse from corners; the preparation method is simple in process and low in cost and has good application prospect.

Description

A kind of more than 99% aluminum oxide pelletizing and preparation method thereof
Technical field
The invention belongs to alumina-ceramic field, particularly a kind of more than 99% aluminum oxide pelletizing and preparation method thereof.
Background technology
The series of characteristics such as alumina-ceramic has high mechanical strength, high volume specific resistance, good electrical insulating property, and high strength is wear-resistant, anti-oxidant.Be widely used as structure unit and functional device porcelain piece, as the wear resistant corrosion resistant component in mechanical chemical industry field, crucible protective tube, the refractory materials that metallurgical industry uses, the used in electronic industry porcelain pieces such as substrate insulator radome microwave ionogen.Dry-pressing formed or isostatic pressing in current Production Technique of Alumina Ceramics, is needed ceramic size to be formed in granular powder by spraying dry, requires good mobility, particle has certain intensity, be not broken in transport and reinforced process.But green density is not high after making base by the powder that current technique finally obtains, post-treatment performance is bad.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of more than 99% aluminum oxide pelletizing and preparation method thereof, and this powder water content is few, loose density is high, green density high, good stability, good toughness after making base, be not easy to collapse angle, post-treatment performance is outstanding; Preparation method's technique is simple, and cost is low, has a good application prospect.
A kind of more than 99% aluminum oxide pelletizing of the present invention, its component comprises: by mass fraction, high alumina alumina balls 100 ~ 200 parts, calcining material CT-3000SG (method Guoan steps Aluminum) 50 ~ 150 parts, binding agent 1 ~ 5 part, dispersion agent 0.1 ~ 1 part, releasing agent 0.1 ~ 1 part, yttrium oxide (as additive, reducing sintering temperature) 0.1 ~ 1 part, 0.1 ~ 1 part, magnesium oxide (as agglutinant) and deionized water 50 ~ 150 parts.
Described high alumina alumina balls purity is more than 99%.
Described binding agent is P-222 (Japanese Zhong jing grease), wax class emulsion.The interpolation of P-222 is in order to green strength is not by humidity effect, and green compact good stability, good toughness, is not easy to collapse angle, and post-treatment performance is outstanding, sinters out high-density green compact.
Described dispersion agent is D-134 (Japanese Zhong jing grease), water system, main component polyethylene carboxylic acid.Adding D-134 is in order to few water had both dispersibled submicron order or nanometer grade powder, in order to better improve the solid content of slurry, controlling water content, improving the loose density of powder, and obtaining high green density.
Described releasing agent is S-920 (Japanese Zhong jing grease), the acid emulsion of hard.The interpolation of S-920 is the mobility in order to improve granulation material, is easy to the demoulding.
Preferably, described component comprises: by mass fraction, high alumina alumina balls 150 parts, calcining material CT-3000SG100 part, binding agent 2 parts, dispersion agent 0.6 part, releasing agent 0.6 part, yttrium oxide 0.2 part, 0.4 part, magnesium oxide and deionized water 50 parts.
Preferably, described component comprises: by mass fraction, high alumina alumina balls 100 parts, calcining material CT-3000SG50 part, binding agent 3 parts, dispersion agent 0.2 part, releasing agent 0.5 part, yttrium oxide 0.4 part, 0.8 part, magnesium oxide and deionized water 80 parts.
Preferably, described component comprises: by mass fraction, high alumina alumina balls 150 parts, calcining material CT-3000SG150 part, binding agent 1 part, dispersion agent 0.6 part, releasing agent 0.6 part, yttrium oxide 0.1 part, 0.2 part, magnesium oxide and deionized water 150 parts.
The preparation method of a kind of more than 99% aluminum oxide pelletizing of the present invention, comprising:
(1) first in ball mill, high alumina alumina balls are added, add calcining material CT-3000SG, deionized water, yttrium oxide, magnesium oxide and dispersion agent ball milling 40 ~ 50h subsequently successively, then add binding agent ball milling 1 ~ 3h, finally add releasing agent ball milling 0.5 ~ 1h;
(2) obtain slurry after ball milling, sieve after pulp, stirred magnet; Carry out centrifugal spray granulation subsequently; Powder after granulation is thick with screen cloth removing, fine particle, then impurity is crossed in deironing, and last homogenizing 24h ~ 36h dry-pressing metal mould forming method makes base.
The processing parameter of the centrifugal spray granulation in described step (2) is: inlet temperature is set as 220 DEG C, and temperature out is set as 95 DEG C, and rotating speed is 15000rpm, and negative pressure is 120pa.
beneficial effect
Powder water content of the present invention is few, loose density is high, green density high, good stability, good toughness after making base, be not easy to collapse angle, post-treatment performance is outstanding; Preparation method's technique is simple, and cost is low, has a good application prospect.
Embodiment
Below in conjunction with specific embodiment, set forth the present invention further.Should be understood that these embodiments are only not used in for illustration of the present invention to limit the scope of the invention.In addition should be understood that those skilled in the art can make various changes or modifications the present invention, and these equivalent form of values fall within the application's appended claims limited range equally after the content of having read the present invention's instruction.
Embodiment 1
Ball mill adopts anistree ball mill, the high alumina alumina balls (specification Φ 6, Φ 8, Φ 12 (mm) 3:3:4 in mass ratio) of more than 150Kg99% are put in bucket, drop into 100KgCT-3000SG, 50Kg deionized water, 200g yttrium oxide, 400g magnesium oxide, 600gD-134 carry out ball milling 46h, add 2kgP-222 ball milling 1.5h, 600gS-920 ball milling 0.5h after pulp, filter with 80 eye mesh screens after slurry pulp, slurry enters agitation vat and carries out stirred magnet.
Start atomizer tablets press, inlet temperature is set as 220 DEG C, and temperature out is set as 95 DEG C, and rotating speed is 15000rpm, and negative pressure is 120pa.
Powder after granulation 60 orders, 325 eye mesh screens, remove thick, fine particle, powder must carry out deironing and cross impurity, and powder carries out homogenizing 24h and uses dry-pressing metal mould forming method to make base.
Detection data are as follows:
Embodiment 2
Ball mill adopts anistree ball mill, the high alumina alumina balls (specification Φ 6, Φ 8, Φ 12 (mm) 3:3:4 in mass ratio) of more than 100Kg99% are put in bucket, drop into 50KgCT-3000SG, 80Kg deionized water, 400g yttrium oxide, 800g magnesium oxide, 200gD-134 carry out ball milling 40h, add 3kgP-222 ball milling 1h, 500gS-920 ball milling 0.6h after pulp, filter with 80 eye mesh screens after slurry pulp, slurry enters agitation vat and carries out stirred magnet.
Start atomizer tablets press, inlet temperature is set as 220 DEG C, and temperature out is set as 95 DEG C, and rotating speed is 15000rpm, and negative pressure is 120pa.
Powder after granulation 60 orders, 325 eye mesh screens, remove thick, fine particle, powder must carry out deironing and cross impurity, and powder carries out homogenizing 28h and uses dry-pressing metal mould forming method to make base.
Detection data are as follows:
Embodiment 3
Ball mill adopts anistree ball mill, the high alumina alumina balls (specification Φ 6, Φ 8, Φ 12 (mm) 3:3:4 in mass ratio) of more than 150Kg99% are put in bucket, drop into 150KgCT-3000SG, 150Kg deionized water, 100g yttrium oxide, 200g magnesium oxide, 600gD-134 carry out ball milling 50h, add 1kgP-222 ball milling 3h, 600gS-920 ball milling 1h after pulp, filter with 80 eye mesh screens after slurry pulp, slurry enters agitation vat and carries out stirred magnet.
Start atomizer tablets press, inlet temperature is set as 220 DEG C, and temperature out is set as 95 DEG C, and rotating speed is 15000rpm, and negative pressure is 120pa.
Powder after granulation 60 orders, 325 eye mesh screens, remove thick, fine particle, powder must carry out deironing and cross impurity, and powder carries out homogenizing 36h and uses dry-pressing metal mould forming method to make base.
Detection data are as follows:

Claims (10)

1. an aluminum oxide pelletizing, it is characterized in that: its component comprises: by mass fraction, high alumina alumina balls 100 ~ 200 parts, calcining material CT-3000SG50 ~ 150 part, binding agent 1 ~ 5 part, dispersion agent 0.1 ~ 1 part, releasing agent 0.1 ~ 1 part, yttrium oxide 0.1 ~ 1 part, 0.1 ~ 1 part, magnesium oxide and deionized water 50 ~ 150 parts.
2. a kind of more than 99% aluminum oxide pelletizing according to claim 1, is characterized in that: described high alumina alumina balls purity is more than 99%.
3. a kind of more than 99% aluminum oxide pelletizing according to claim 1, is characterized in that: described binding agent is P-222.
4. a kind of more than 99% aluminum oxide pelletizing according to claim 1, is characterized in that: described dispersion agent is D-134.
5. a kind of more than 99% aluminum oxide pelletizing according to claim 1, is characterized in that: described releasing agent is S-920.
6. a kind of more than 99% aluminum oxide pelletizing according to claim 1, it is characterized in that: described component comprises: by mass fraction, high alumina alumina balls 150 parts, calcining material CT-3000SG100 part, binding agent 2 parts, dispersion agent 0.6 part, releasing agent 0.6 part, yttrium oxide 0.2 part, 0.4 part, magnesium oxide and deionized water 50 parts.
7. a kind of more than 99% aluminum oxide pelletizing according to claim 1, it is characterized in that: described component comprises: by mass fraction, high alumina alumina balls 100 parts, calcining material CT-3000SG50 part, binding agent 3 parts, dispersion agent 0.2 part, releasing agent 0.5 part, yttrium oxide 0.4 part, 0.8 part, magnesium oxide and deionized water 80 parts.
8. a kind of more than 99% aluminum oxide pelletizing according to claim 1, it is characterized in that: described component comprises: by mass fraction, high alumina alumina balls 150 parts, calcining material CT-3000SG150 part, binding agent 1 part, dispersion agent 0.6 part, releasing agent 0.6 part, yttrium oxide 0.1 part, 0.2 part, magnesium oxide and deionized water 150 parts.
9. a preparation method for more than 99% aluminum oxide pelletizing as claimed in claim 1, comprising:
(1) first in ball mill, high alumina alumina balls are added, add calcining material CT-3000SG, deionized water, yttrium oxide, magnesium oxide and dispersion agent ball milling 40 ~ 50h subsequently successively, then add binding agent ball milling 1 ~ 3h, finally add releasing agent ball milling 0.5 ~ 1h;
(2) obtain slurry after ball milling, sieve after pulp, stirred magnet; Carry out centrifugal spray granulation subsequently; Powder after granulation is thick with screen cloth removing, fine particle, then impurity is crossed in deironing, and last homogenizing 24h ~ 36h dry-pressing metal mould forming method makes base.
10. the preparation method of a kind of more than 99% aluminum oxide pelletizing according to claim 9, it is characterized in that: the processing parameter of the centrifugal spray granulation in described step (2) is: inlet temperature is set as 220 DEG C, temperature out is set as 95 DEG C, rotating speed is 15000rpm, and negative pressure is 120pa.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107382283A (en) * 2017-09-06 2017-11-24 盐城市华康电热绝缘材料厂 The dry-pressing preparation method of magnesia ceramics
CN108911716A (en) * 2018-08-15 2018-11-30 娄底市安地亚斯电子陶瓷有限公司 A kind of auto parts and components manufacture ceramic prilling powder and preparation method thereof
WO2019222953A1 (en) * 2018-05-24 2019-11-28 湖州晶矽粉体材料有限公司 Preparation method for inorganic filler powder without magnetic foreign matter, and inorganic filler powder prepared thereby and application thereof
CN110790577A (en) * 2019-12-13 2020-02-14 东莞信柏结构陶瓷股份有限公司 Black alumina ceramic granulation powder, preparation method thereof and black alumina ceramic
CN114133253A (en) * 2021-12-06 2022-03-04 山东硅元新型材料股份有限公司 Alumina granulation powder, preparation method thereof and ceramic component

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101407410A (en) * 2008-11-11 2009-04-15 中国铝业股份有限公司 Method of preparing alumina ceramic prilling powder for sealed ring
CN101747026A (en) * 2009-12-18 2010-06-23 中国铝业股份有限公司 Preparation method of special aluminium oxide ceramics for sealing ring
CN104129977A (en) * 2014-06-30 2014-11-05 金刚新材料股份有限公司 Preparation method of alumina granulation powder specially used for hot pressing water valve block

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101407410A (en) * 2008-11-11 2009-04-15 中国铝业股份有限公司 Method of preparing alumina ceramic prilling powder for sealed ring
CN101747026A (en) * 2009-12-18 2010-06-23 中国铝业股份有限公司 Preparation method of special aluminium oxide ceramics for sealing ring
CN104129977A (en) * 2014-06-30 2014-11-05 金刚新材料股份有限公司 Preparation method of alumina granulation powder specially used for hot pressing water valve block

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107382283A (en) * 2017-09-06 2017-11-24 盐城市华康电热绝缘材料厂 The dry-pressing preparation method of magnesia ceramics
WO2019222953A1 (en) * 2018-05-24 2019-11-28 湖州晶矽粉体材料有限公司 Preparation method for inorganic filler powder without magnetic foreign matter, and inorganic filler powder prepared thereby and application thereof
CN111819161A (en) * 2018-05-24 2020-10-23 浙江三时纪新材科技有限公司 Preparation method of inorganic filler powder without magnetic foreign matters, inorganic filler powder prepared by preparation method and application of inorganic filler powder
CN108911716A (en) * 2018-08-15 2018-11-30 娄底市安地亚斯电子陶瓷有限公司 A kind of auto parts and components manufacture ceramic prilling powder and preparation method thereof
CN110790577A (en) * 2019-12-13 2020-02-14 东莞信柏结构陶瓷股份有限公司 Black alumina ceramic granulation powder, preparation method thereof and black alumina ceramic
CN114133253A (en) * 2021-12-06 2022-03-04 山东硅元新型材料股份有限公司 Alumina granulation powder, preparation method thereof and ceramic component

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Pledgor: SHANGHAI COMPANION PRECISION CERAMICS Co.,Ltd.

Registration number: Y2023310000453

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Granted publication date: 20180619

Pledgee: Industrial Bank Co.,Ltd. Shanghai Changning sub branch

Pledgor: SHANGHAI COMPANION PRECISION CERAMICS Co.,Ltd.

Registration number: Y2023310000453

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: A granulation powder of over 99% alumina and its preparation method

Granted publication date: 20180619

Pledgee: Industrial Bank Co.,Ltd. Shanghai Changning sub branch

Pledgor: SHANGHAI COMPANION PRECISION CERAMICS Co.,Ltd.

Registration number: Y2024310000746