CN105376932A - Manufacturing method for high-precision isolated boss-shaped structure HTCC substrate - Google Patents

Manufacturing method for high-precision isolated boss-shaped structure HTCC substrate Download PDF

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Publication number
CN105376932A
CN105376932A CN201510802375.4A CN201510802375A CN105376932A CN 105376932 A CN105376932 A CN 105376932A CN 201510802375 A CN201510802375 A CN 201510802375A CN 105376932 A CN105376932 A CN 105376932A
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Prior art keywords
band
kalimeris
whole
film
htcc
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CN201510802375.4A
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CN105376932B (en
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庞学满
龚锦林
曹坤
陈宇宁
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CETC 55 Research Institute
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CETC 55 Research Institute
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0306Inorganic insulating substrates, e.g. ceramic, glass
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • H05K3/0017Etching of the substrate by chemical or physical means
    • H05K3/0026Etching of the substrate by chemical or physical means by laser ablation
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0058Laminating printed circuit boards onto other substrates, e.g. metallic substrates
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/10Using electric, magnetic and electromagnetic fields; Using laser light
    • H05K2203/107Using laser light

Abstract

The invention discloses a manufacturing method for a high-precision isolated boss-shaped structure HTCC (high temperature co-fired ceramic) substrate. A multi-layered ceramic co-firing technology is adopted; a green tape suitable for the HTCC technology is taken as the base material; wolfram is taken as the metallization material; a shock insulator indian kalimeris herb film and a seamless spliced laminating method are adopted; according to the manufactured isolated boss-shaped structure HTCC substrate, the processing precision for the outer boss can achieve plus and minus 0.10 mm; the position offset of an upper layer and a lower layer is less than 0.20 mm; an interconnection wiring relation is ensured among the layers, and the HTCC substrate can meet all the electrical property index requirements of the national military standard.

Description

A kind of high accuracy isolates boss type structure HTCC manufacture of substrates
Technical field
The present invention is that a kind of high accuracy isolates boss type structure HTCC manufacture of substrates, is for special-shaped manufacture of substrates, belongs to HTCC multi-layer ceramics technical field.
Background technology
High Temperature Co Fired Ceramic (HTCC) technology is that the refractory metal slurries such as tungsten are printed on the aluminium oxide curtain coating green band of 92-96% by a kind of employing, then through lamination, after lamination, burns the technology be integrated under the high temperature of 1500-1600 DEG C altogether.The advantages such as it is high that High Temperature Co Fired Ceramic (HTCC) has mechanical strength compared with LTCC (LTCC), stable chemical nature, and coefficient of heat transfer is high and the cost of material is low.
HTCC substrate is the pdm substrate made based on high temperature co-firing multi-layer ceramics technology, for various Electronic Packaging field.In order to adapt to the needs of different packing forms, the contour structures of substrate varies.Due to the limitation of HTCC technology, its shaping substrate mostly is inner concave shape structure, cannot obtain isolated male type structure by common lamination layer compression technology.Thus limit the high-dimensional application of substrate.
Summary of the invention
The present invention proposes a kind of high accuracy and isolates boss type structure HTCC manufacture of substrates, its objective is that obtaining a kind of high accuracy isolates boss type structure HTCC substrate, solves the machine-shaping problem of high-precision section substrate.
Technical solution of the present invention: a kind of high accuracy isolates boss type structure HTCC manufacture of substrates, comprises following processing step:
1) adopt the curtain coating green band being applicable to HTCC technique, successively punch according to resultant metal cabling requirement, filling perforation, the operations such as printing;
2) the green band completing metallization pattern filling perforation and printing is carried out lamination and hot pressing respectively according to projection section and base part, hot pressing pressure is 100-300psi;
3) by through hot pressing projection section green band adopt laser ablation technology, by porcelain piece projection section according to product requirement dimensioned out, in the course of processing, whole folded cavity green band and independent boss porcelain piece all retain;
4) the whole storied porcelain band of projection section is after Laser ablation terminates, and remains in the dust of independent boss porcelain piece and whole folded cavity porcelain belt surface after adopting binding dust roller or hairbrush cleaning laser ablation;
5) adopt laser ablation technology to process the kalimeris film that there is cavity an inside, after processing, remove the chamber portion in kalimeris film, retain the kalimeris film of whole band cavity;
6) by whole storied porcelain band base part, the kalimeris film of whole of processing band cavity, whole storied porcelain band and the boss porcelain piece of band cavity are stacked on stacked plate successively, and carry out hot pressing, hot compression parameters is 500-1000psi;
7), after hot pressing terminates, the boss clout on whole storied porcelain upper strata and kalimeris film are together taken out, obtains the whole storied porcelain of boss type structural substrate;
8) cut through raw by the whole storied porcelain of boss type structural substrate, sintering, obtains boss type HTCC substrate.
Beneficial effect of the present invention: adopt technology of the present invention can make high accuracy and isolate boss type structure HTCC substrate, can realize isolated outer lug boss machining accuracy is 0.10mm, and guarantee that the skew of levels position is less than 0.20mm, guarantee interconnection wiring relation between layers, guarantee that HTCC substrate meets every requirement on electric performance of national military standard, conduction band resistance is less than 1 Ω, and between conduction band, insulation resistance is greater than 1 × 10 10Ω (500V).The present invention opens new technical method in different in nature HTCC substrate processing technique field, can meet the requirement of all kinds of substrate various dimensions encapsulation.
Accompanying drawing explanation
Accompanying drawing 1 is the front view that high accuracy isolates boss type structure HTCC substrate.
Embodiment
High accuracy isolates a manufacture method for boss type structure HTCC substrate, comprises following processing step:
1) adopt the curtain coating green band being applicable to HTCC technique, successively punch according to resultant metal cabling requirement, filling perforation, printing operation;
2) the green band completing metallization pattern filling perforation and printing is carried out first time lamination and hot pressing respectively according to projection section and base part on stacked plate, hot pressing pressure is 100-300psi;
3) by through hot pressing projection section green band adopt laser ablation technology, by porcelain piece projection section according to product requirement dimensioned out, in the course of processing, whole folded cavity green band and independent boss porcelain piece all retain;
4) the whole storied porcelain band of projection section is after Laser ablation terminates, and remains in the dust of independent boss porcelain piece and whole folded cavity porcelain belt surface after adopting binding dust roller or hairbrush cleaning laser ablation;
5) adopt laser ablation technology to process the kalimeris film that there is cavity an inside, remove the chamber portion in kalimeris film, retain the kalimeris film of whole band cavity;
6) by whole storied porcelain band base part, the kalimeris film of whole of processing band cavity, whole storied porcelain band and the boss porcelain piece of band cavity carry out second time lamination and hot pressing on stacked plate, and hot compression parameters is 500-1000psi;
7), after hot pressing terminates, the boss clout on whole storied porcelain upper strata and kalimeris film are together taken out, obtains the whole storied porcelain of boss type structural substrate;
8) cut through raw by the whole storied porcelain of boss type structural substrate, sintering, obtains boss type HTCC substrate.
The curtain coating green band of described applicable HTCC processing, selects green band book size can be 4 inches, 6 inches, 8 inches, gauge is 0.10-0.40mm, and as this processing object substrate, described metallized traces requires successively to punch, filling perforation, printing operation, is using tungsten filling perforation slurry and tungsten printing slurry as common burning Metal slurry, utilizes multi-layer ceramics technique to punch to green band, filling perforation, printing operation.
The described chamber portion removed in kalimeris film, retain the kalimeris film of whole band cavity, remove the dottle pin layer that the kalimeris film of chamber portion is substrate chamber body periphery, kalimeris film cavity figure with green part cavity size for benchmark, 0.10-0.20mm larger than green part cavity size.
Described kalimeris film, after Laser ablation, obtains a kalimeris film with cavity, with erasing rubber wiping kalimeris film internal cavities edge gently, smooths the melted edge that laser ablation causes.
Described stacked plate surrounding is provided with at least 4 fixing lamination posts, the position dimension of these lamination posts and the lamination apertures one_to_one corresponding of green band surrounding.
Described second time lamination order is: first just whole storied porcelain band base part is stacked on stacked plate according to reference column, secondly the kalimeris film of whole that processes band cavity is stacked on green band pedestal with the prone direction of silicone grease, then the whole storied porcelain band of band cavity is stacked on kalimeris film, finally boss porcelain piece is embedded in the cavity of whole stacked strips cavity green band one by one according to cavity size.
Described whole storied porcelain band is after hot pressing, and fractionation order is: with the kalimeris film of middle separation pad for boundary layer, is first taken out by the whole folded cavity green band above kalimeris film, then takes out kalimeris film, finally take out the whole folded product green band of band boss.
The evagination bench-type structure HTCC substrate of described making, can realize isolated outer lug boss machining accuracy is 0.10mm, and guarantee that the skew of levels position is less than 0.20mm, guarantee interconnection wiring relation between layers, guarantee that HTCC substrate meets every requirement on electric performance of national military standard, conduction band resistance is less than 1 Ω, and between conduction band, insulation resistance is greater than 1 × 10 10Ω (500V).

Claims (8)

1. high accuracy isolates a manufacture method for boss type structure HTCC substrate, it is characterized in that comprising following processing step:
1) adopt the curtain coating green band being applicable to HTCC technique, successively punch according to resultant metal cabling requirement, filling perforation, printing operation;
2) the green band completing metallization pattern filling perforation and printing is carried out first time lamination and hot pressing respectively according to projection section and base part on stacked plate, hot pressing pressure is 100-300psi;
3) by through hot pressing projection section green band adopt laser ablation technology, by porcelain piece projection section according to product requirement dimensioned out, in the course of processing, whole folded cavity green band and independent boss porcelain piece all retain;
4) the whole storied porcelain band of projection section is after Laser ablation terminates, and remains in the dust of independent boss porcelain piece and whole folded cavity porcelain belt surface after adopting binding dust roller or hairbrush cleaning laser ablation;
5) adopt laser ablation technology to process the kalimeris film that there is cavity an inside, remove the chamber portion in kalimeris film, retain the kalimeris film of whole band cavity;
6) by whole storied porcelain band base part, the kalimeris film of whole of processing band cavity, whole storied porcelain band and the boss porcelain piece of band cavity carry out second time lamination and hot pressing on stacked plate, and hot compression parameters is 500-1000psi;
7), after hot pressing terminates, the boss clout on whole storied porcelain upper strata and kalimeris film are together taken out, obtains the whole storied porcelain of boss type structural substrate;
8) cut through raw by the whole storied porcelain of boss type structural substrate, sintering, obtains boss type HTCC substrate.
2. a kind of high accuracy according to claim 1 isolates the manufacture method of boss type structure HTCC substrate, it is characterized in that the curtain coating green band of described applicable HTCC processing, select green band book size can be 4 inches, 6 inches, 8 inches, gauge is 0.10-0.40mm, as this processing object substrate, described metallized traces requires successively to punch, filling perforation, printing operation, using tungsten filling perforation slurry and tungsten printing slurry as common burning Metal slurry, multi-layer ceramics technique is utilized to punch to green band, filling perforation, printing operation.
3. a kind of high accuracy according to claim 1 isolates boss type structure HTCC manufacture of substrates, it is characterized in that the described chamber portion removed in kalimeris film, retain the kalimeris film of whole band cavity, remove the dottle pin layer that the kalimeris film of chamber portion is substrate chamber body periphery, kalimeris film cavity figure with green part cavity size for benchmark, 0.10-0.20mm larger than green part cavity size.
4. a kind of high accuracy according to claim 1 isolates boss type structure HTCC manufacture of substrates, it is characterized in that described kalimeris film is after Laser ablation, obtain a kalimeris film with cavity, with erasing rubber wiping kalimeris film internal cavities edge gently, smooth the melted edge that laser ablation causes.
5. a kind of high accuracy according to claim 1 isolates boss type structure HTCC manufacture of substrates, it is characterized in that described stacked plate surrounding is provided with at least 4 fixing lamination post, the position dimension of these lamination posts and lamination apertures one_to_one corresponding of green band surrounding.
6. a kind of high accuracy according to claim 1 isolates boss type structure HTCC manufacture of substrates, it is characterized in that described second time lamination order is: first just whole storied porcelain band base part is stacked on stacked plate according to reference column, secondly the kalimeris film of whole that processes band cavity is stacked on green band pedestal with the prone direction of silicone grease, then the whole storied porcelain band of band cavity is stacked on kalimeris film, finally boss porcelain piece is embedded in the cavity of whole stacked strips cavity green band one by one according to cavity size.
7. a kind of high accuracy according to claim 1 isolates boss type structure HTCC manufacture of substrates, it is characterized in that described whole storied porcelain band is after hot pressing, fractionation order is: with the kalimeris film of middle separation pad for boundary layer, first the whole folded cavity green band above kalimeris film is taken out, then take out kalimeris film, finally take out the whole folded product green band of band boss.
8. a kind of high accuracy according to claim 1 isolates boss type structure HTCC manufacture of substrates, it is characterized in that the evagination bench-type structure HTCC substrate of described making, and can realize isolated outer lug boss machining accuracy is 0.10mm, and guarantee that the skew of levels position is less than 0.20mm, guarantee interconnection wiring relation between layers, guarantee that HTCC substrate meets every requirement on electric performance of national military standard, conduction band resistance is less than 1 Ω, and between conduction band, insulation resistance is greater than 1 × 10 10Ω (500V).
CN201510802375.4A 2015-11-19 2015-11-19 A kind of high accuracy isolates boss type structure HTCC manufacture of substrates Active CN105376932B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108177422A (en) * 2017-11-29 2018-06-19 中国电子科技集团公司第五十五研究所 The two-sided isolated boss structure forming method of multi-layer ceramics
CN113286436A (en) * 2021-05-26 2021-08-20 中国电子科技集团公司第五十四研究所 Manufacturing method of low-cost island structure LTCC substrate
CN114043606A (en) * 2021-12-09 2022-02-15 中国振华集团云科电子有限公司 Preparation method of ceramic substrate with island structure
CN114195527A (en) * 2021-11-15 2022-03-18 中国电子科技集团公司第五十五研究所 Sintering method of step-structured high-temperature co-fired ceramic
CN116598207A (en) * 2023-04-14 2023-08-15 株洲艾森达新材料科技有限公司 Manufacturing method of high-precision HTCC substrate with isolated boss structure

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040108058A1 (en) * 2002-12-06 2004-06-10 Jen-I Kuo Lamination process of packaging substrate
US20090148667A1 (en) * 2007-12-07 2009-06-11 Samsung Electro-Mechanics Co., Ltd. Method of manufacturing ceramic laminated substrate and ceramic laminated substrate manufactured using the same
CN102724822A (en) * 2012-06-25 2012-10-10 中国航天科工集团第二研究院二十三所 Control technological method for planeness of surface of LTCC substrate
CN104103525A (en) * 2014-06-24 2014-10-15 中国电子科技集团公司第十研究所 Control method for defects of cavity structure of LTCC (Low Temperature Co-fired Ceramic) substrate
CN104284534A (en) * 2014-10-29 2015-01-14 中国兵器工业集团第二一四研究所苏州研发中心 Ultra-multi-layer ultra-deep-cavity LTCC substrate manufacturing technology

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040108058A1 (en) * 2002-12-06 2004-06-10 Jen-I Kuo Lamination process of packaging substrate
US20090148667A1 (en) * 2007-12-07 2009-06-11 Samsung Electro-Mechanics Co., Ltd. Method of manufacturing ceramic laminated substrate and ceramic laminated substrate manufactured using the same
CN102724822A (en) * 2012-06-25 2012-10-10 中国航天科工集团第二研究院二十三所 Control technological method for planeness of surface of LTCC substrate
CN104103525A (en) * 2014-06-24 2014-10-15 中国电子科技集团公司第十研究所 Control method for defects of cavity structure of LTCC (Low Temperature Co-fired Ceramic) substrate
CN104284534A (en) * 2014-10-29 2015-01-14 中国兵器工业集团第二一四研究所苏州研发中心 Ultra-multi-layer ultra-deep-cavity LTCC substrate manufacturing technology

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108177422A (en) * 2017-11-29 2018-06-19 中国电子科技集团公司第五十五研究所 The two-sided isolated boss structure forming method of multi-layer ceramics
CN113286436A (en) * 2021-05-26 2021-08-20 中国电子科技集团公司第五十四研究所 Manufacturing method of low-cost island structure LTCC substrate
CN114195527A (en) * 2021-11-15 2022-03-18 中国电子科技集团公司第五十五研究所 Sintering method of step-structured high-temperature co-fired ceramic
CN114043606A (en) * 2021-12-09 2022-02-15 中国振华集团云科电子有限公司 Preparation method of ceramic substrate with island structure
CN114043606B (en) * 2021-12-09 2023-08-15 中国振华集团云科电子有限公司 Preparation method of ceramic substrate with island structure
CN116598207A (en) * 2023-04-14 2023-08-15 株洲艾森达新材料科技有限公司 Manufacturing method of high-precision HTCC substrate with isolated boss structure

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