CN105370901A - Electrical drive valve - Google Patents

Electrical drive valve Download PDF

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Publication number
CN105370901A
CN105370901A CN201510395336.7A CN201510395336A CN105370901A CN 105370901 A CN105370901 A CN 105370901A CN 201510395336 A CN201510395336 A CN 201510395336A CN 105370901 A CN105370901 A CN 105370901A
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CN
China
Prior art keywords
valve
resin
electric drive
carbon
stop
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Granted
Application number
CN201510395336.7A
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Chinese (zh)
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CN105370901B (en
Inventor
菅沼威
菱谷康平
猪野泰利
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Fujikoki Corp
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Fujikoki Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electrically Driven Valve-Operating Means (AREA)

Abstract

A electrical drive valve used as a material for specific parts such as retainers (46, 47) is directly exposed in a coolant and is repetitively touched and impacted. The valve uses the following materials: PPS resin with high hardness and excellent chemical resistance, any one of PEEK resin and PTFE resin as a parent material, and reinforcement material with lower hardness than the parent material and with solid lubricant property, such as carbon, graphite, carbon fibers and other carbon substances, the reinforcement materials being mixed into the parent material. The valve can improve the wear resistance of parts subjected to repeated hitting and impact such as retainers, bad actions induced by abrasion powder are not likely to be generated, and the endurance and reliability can be improved.

Description

Electric drive valve
Technical field
The present invention relates to the electric drive valve of a kind of mortor operated valve and solenoid valve etc., particularly relate to a kind of electric drive valve being suitable for using in the refrigeration cycle of refrigerant circulation.
Background technique
As the mortor operated valve of one of the electric drive valve used in the refrigeration cycle of refrigerant circulation, there is such as such described in patent documentation 1,2 mortor operated valve, it has: screwfeed mechanism, and this screwfeed mechanism utilizes the rotation of rotor and spool is contacted with valve seat, leaves; And plastic stop mechanism (movable stop, fixed stop), the movable range of this stop mechanism determination spool.
In the mortor operated valve of the 1st form, be configured with screwfeed mechanism, it comprises: retaining thread portion (external thread part), and this retaining thread portion is formed in the periphery of the guide sleeve being fixed on valve body; Mobile screw section (internal thread part), this internal thread part is formed in the inner circumferential with the valve shaft retainer of rotor one, when rotor being rotated when utilizing this screwfeed mechanism to a direction, this rotor and just such as rotate with the valve shaft retainer of its one and decline, with this, valve shaft and the spool being located at its lower end also just decline, by making spool change relative to the lift amount (=valve opening) of valve seat, thus adjust refrigeration agent pass through flow.
In addition, said electric valve is, between valve shaft retainer and valve shaft, compression is provided with all the time by valve shaft (valve closing direction) compression helical spring of being exerted a force downwards.This compression helical spring to improve the closedown (sealing) between them relative to the interface pressure of valve seat (valve port) to improve spool and arrange to cushion with.
In the mortor operated valve of above-mentioned 1st form, when making rotor and valve shaft retainer continuous rotation declines, spool is just pressed against on valve seat, and valve port is closed.In this moment, the movable stop being located at valve shaft retainer does not also touch the fixed stop being located at valve body side (guide sleeve), spool will valve port close state under, valve shaft retainer further rotates decline.Now, because valve shaft retainer declines relative to valve shaft, therefore, above-mentioned helical spring compresses, and absorbs the down-force (force) of (decay) valve shaft retainer thus.Then, when valve shaft retainer declines further, movable stop touches fixed stop, even if continue the energising (pulse supply) carried out stator, the decline of valve shaft retainer is also forcibly stopped, and the position of valve shaft retainer is now in most lowering position.
So, spool is pressed against on valve seat, and after valve port is closed, valve shaft retainer also declines, and helical spring is compressed.
On the other hand, in the electric drive valve in the past used at refrigerator, air conditioner, under full-shut position, when refrigeration agent does not flow completely, the slide part that the machine oil (lubricant oil) be mixed in refrigeration agent is not just supplied to compressor grades, and likely produces the unfavorable condition of compressor sintering etc.Therefore, in order to prevent this situation, such as patent documentation 3 can be seen, has the mortor operated valve of the 2nd form, is formed with cut-in groove etc. at valve seat, even the state of valve land on valve seat (valve closing state), a small amount of refrigeration agent also can flow.
In addition, in recent years, in order to improve energy saving, even need a kind of tiny flow quantity also can carry out the mortor operated valve of highi degree of accuracy control, in the occasion of the precise hard_drawn tuhes that must carry out with this tiny flow quantity, sometimes use and do not make valve land on valve seat, that is, the mortor operated valve of or not 3rd form of valve closing.In the mortor operated valve of the 3rd form, under small aperture state before valve land, that open a little, make movable stop touch fixed stop, do not become full-shut position, refrigeration agent flows from the spool after opening a little and the gap between valve seat.
In addition, even if in the mortor operated valve of the 3rd form, between valve shaft retainer and valve shaft, also compression is provided with all the time by valve shaft (valve closing direction) compression helical spring of being exerted a force downwards, and this helical spring is different from the helical spring in the mortor operated valve of the 1st form, just force mild degree does not leave valve shaft to valve shaft retainer.
Patent documentation 1: Japanese Patent Laid No. 3701385 publication
Patent documentation 2: Japanese Patent Laid-Open 2013-122281 publication
Patent documentation 3: Japanese Patent Laid-Open 11-51514 publication
Electric drive valve in the past, especially in the mortor operated valve of the 3rd form not carrying out valve closing, has following problem.
Namely, in the mortor operated valve of the 1st form in the past, when movable stop touches fixed stop, when the rotation decline of valve shaft retainer is forcibly stopped, helical spring is compressed, obtain consequent cushioning effect, but in the mortor operated valve of the 3rd form, because spool is not landed on valve seat, therefore, the compression helical spring be installed between valve shaft retainer and valve shaft can not be compressed further, cushioning effect as described above can not be obtained, the former is large for the touching energy Ratios of movable stop touching fixed stop, sometimes resinous two retainers can produce wearing and tearing.
If retainer produces wearing and tearing, then the touch position of movable stop and fixed stop just produces deviation, produce the deviation etc. of basic point, and correctly can not carry out the flow adjustment of small guide vane, and in addition, not only this mortor operated valve, comprise the equipment class of the compressor be disposed in refrigerant circuit etc., also sliding parts can be made because of abrasion powder to produce wearing and tearing, or produce blocking, thus have constituent part easily to produce the problem of the bad or fault of the action of locking etc.
Summary of the invention
Invent problem to be solved
The present invention makes in view of the above problems, its object is to, and provides a kind of electric drive valve, the wearability of the part repeatedly touched and impact of retainer etc. can be improved as far as possible, be difficult to produce because the action caused by abrasion powder is bad etc., and, durability and reliability can be improved.
For solving the means of problem
To achieve these goals, the inventor etc. of the application has carried out deliberately studying repeatedly, result, as the mechanism of wearing and tearing, such opinion can be obtained: the abrasion powder produced because of running-in wear is attached on retainer touching face, the effect of producing as abrasives of the quartz powder of the high hardness contained by abrasion powder and the wearing and tearing accelerated when promoting retainer touching.
Therefore, the inventor etc. of the application, is conceived to the hardness of mineral of the reinforcing material be mixed in the matrix resin of retainer etc.Table 1 represents the hardness of mineral of related substances.
Table 1
Mineral Hardness
Carbon, graphite 0.5~1.0
Sulphur 1.5~2.5
Fluorite, fluorine 4
Quartz 4.5~6.5
Silicon, silicone 7
Aluminium oxide 9
Hardness due to PPS resin be with its composition and sulphur equal 1.5 ~ 2.5, quartz flour be than its more high hardness 4.5 ~ 6.5, therefore known reinforcing material produces wearing and tearing promoting effect.
And find, by using the resin material after being strengthened by the material that the resin material of hardness ratio mother metal is low as the material of retainer, wearability improves.
The present invention makes based on above-mentioned opinion with according to its investigation and trial-production, experiment etc., electric drive valve base of the present invention feature is originally, as being directly exposed to refrigeration agent, and the material of resinous specific component repeatedly carrying out touching, impact, use such material: with high hardness and the resin of resistance to chemical reagents excellence is mother metal, and it is low and have the reinforcing material of solid lubricity to be mixed into hardness ratio to this mother metal.
As the mother metal of described specific component, be preferably any one used in PPS (polyphenylene sulfide) resin, PEEK (polyether-ether-ketone) resin and PTFE (teflon) resin.
These resins have high hardness, resistance to chemical reagents is excellent, and the feature that the temperature range that can tackle is roomy.Refrigerant temperature in refrigeration cycle, in the place of mortor operated valve (expansion valve), about reaches-40 DEG C at low-temperature region, about reaches 120 DEG C at high-temperature area, but the roomy temperature province that above-mentioned resin is exceeding this temperature range is stable.
As the reinforcing material of described specific component, be preferably the carbon class material using carbon, graphite, carbon fiber etc.
Above-mentioned carbon class reinforcing material, except the above-mentioned mother metal of its hardness ratio is low, because himself has solid lubricity, therefore, there is such advantage: during repeatedly carrying out touching, impacting, even if this reinforcing material ejects micro powder, this micro powder is also very light, sometimes also there is adhesive quality and become the state near being attached to, if flow together with refrigeration agent, also seldom hindering the machinery action of electric drive valve because being rich in lubricity.
In addition, electric drive valve of the present invention, its concrete preferably mode has: screwfeed mechanism, and this screwfeed mechanism makes spool and valve seat separate for utilizing the rotation of rotor; Movable stop, this movable stop is located at described rotor-side; And fixed stop, this fixed stop is located at described valve seat side, before described valve land is on described valve seat, open a little after small aperture state under, described movable stop is made to touch described fixed stop and not become valve closing state, the feature of this electric drive valve is, as the material of described movable stop and fixed stop, use such material: with any one of PPS resin, PEEK resin and PTFE resin for mother metal, and the carbon class material such as carbon, graphite, carbon fiber as reinforcing material is mixed into this mother metal.
The effect of invention
In electric drive valve of the present invention, directly refrigeration agent is exposed to as retainer etc., and repeatedly touch, the material of the resinous specific component impacted, owing to using high hardness and the resin of resistance to chemical reagents excellence, specifically, use such material: with PPS resin, any one in PEEK resin and PTFE resin is mother metal, and it is low and have the reinforcing material of fixing lubricity to be mixed into hardness ratio to this mother metal, be mixed into carbon specifically, graphite, the carbon class materials such as carbon fiber, therefore, can reliably avoid as quartz fibre strengthening grade PPS in the past, abrasion powder (quartz powder) carries out work and accelerates to promote the phenomenon of wearing and tearing as abrasives, its result, further raising wearability.
In this case, even if above-mentioned carbon class reinforcing material generates micro powder, near being also almost attached to, if flow together with refrigeration agent, because being rich in lubricity, so and the equipment classes such as compressor in refrigerant circulation loop can not be disposed in bring obstruction this electric drive valve.
So, adopt the present invention, such excellent effect can be obtained: can the wearability of part repeatedly carrying out touching, impact of tremendous raising retainer etc., can reliably prevent from, because the action caused by abrasion powder is bad etc., durability and the reliability of electric drive valve can being improved.
Accompanying drawing explanation
Fig. 1 is the biopsy cavity marker devices longitudinal section of the embodiment representing electric drive valve (mortor operated valve) of the present invention.
Fig. 2 represents the stop mechanism of the mortor operated valve shown in Fig. 1, and Fig. 2 (A) is biopsy cavity marker devices plan view, and Fig. 2 (B) is that the u-u of Fig. 2 (A) is to looking sectional view.
Symbol description
10 mortor operated valves
18 screwfeed mechanisms
20 valve bodies
21 valve chambers
22 valve ports
23 valve seats
24 valve shafts
25 spools
26 guide sleeves
28 fixing external thread parts
30 rotors
32 valve shaft retainers
38 movable internal thread parts
40 housings
45 stop mechanisms
46 fixed stop
47 movable stop
50 stators
Embodiment
Below, with reference to Figure of description, embodiments of the present invention are described.
Fig. 1 represents an embodiment of the mortor operated valve as electric drive valve of the present invention.
The mortor operated valve 10 of illustrative example has: screwfeed mechanism 18, and this screwfeed mechanism 18 makes spool 25 contact with valve seat 23, be separated for utilizing the rotation of rotor 30; By the movable stop 47 being located at rotor 30 side, and the stop mechanism 45 that the fixed stop 46 being located at valve seat 23 side (valve body 20 side) is formed, under small aperture state before spool 25 is landed on valve seat 23, that open a little, movable stop 47 is made to touch fixed stop 46 and not become valve closing state.
Specifically, mortor operated valve 10 has: valve shaft 24, and the underpart of this valve shaft 24 is provided with the spool 25 with inverted cone mesa-shaped portion integratedly; Valve body 20, this valve body 20 has the valve seat 23 of valve chamber 21 and band valve port 22; Housing 40, the underpart of this housing 40 and this valve body 20 sealing engagement; Stepping motor 60, this stepping motor 60 has and separates specified gap α in the inner circumferential of this housing 40 and the rotor 30 arranged, and fitted on housing 40 to carry out the stator 50 of rotary actuation to this rotor 30; And screwfeed mechanism 18, this screwfeed mechanism 18 utilizes the rotation of rotor 30 and makes spool 25 contact with valve port 22, be separated, by making the lift amount (=aperture) of spool 25 change, thus adjustment refrigeration agent pass through flow.
At a sidepiece of the valve chamber 21 of valve body 20, be provided with the 1st gateway 11 be made up of pipe joint, be formed with the valve seat 23 of band valve port (aperture) 22 in bottom, and be provided with and be connected and the 2nd gateway 12 be made up of pipe joint with valve port 22.The valve seat 23 of valve shaft 24, spool 25, band valve port 22 and the 2nd gateway 12, be disposed in fact on the spin axis O of rotor 30.
Stator 50 has stator coil 50A, 50B of two-phase, and each stator coil 50A, 50B comprise: upper and lower a pair yoke 51; Fitted in the drum 52 on this yoke 51; And the coil 53 etc. be wound on this drum, each stator coil 50A, 50B are overlapping up and down, and in their periphery and the gap of inside, utilize mold formed and cover, are filled with resin 56.Each stator coil 50A, 50B are energized excitation by energising cable 58, terminal part 57 etc.In addition, in the lower surface portion of stator 50, spline parts 42 are installed, for stoping relative rotation and the relative movement (hooking part etc. omit diagram) of stator 50 and housing 40 and valve body 20.
In the embedding hole 27 being located at valve body 20, press-in is fixed with the Lower Half of the bottom large-diameter portion 26a of the guide sleeve 26 of tubular.The periphery of the Lower Half of the top minor diameter part 26b in guide sleeve 26, is formed with the fixing external thread part 28 of the side forming screwfeed mechanism 18.On guide sleeve 26, intercalation sliding freely has the large-diameter portion 24a of valve shaft 24, and the large-diameter portion 24a of this valve shaft 24 is states that its underpart (spool 25) is projected into below.
On the top of rotor 30, integratedly in conjunction with supporting ring 36, and on this supporting ring 36, riveted joint is fixed with the top teat of the cylindric valve shaft retainer 32 of the band top 32a of lower surface opening.
In the bottom inner circumferential of valve shaft retainer 32, be formed with the movable internal thread part 38 of the opposing party forming screwfeed mechanism 18, this movable internal thread part 38 screws togather with the fixing external thread part 28 being formed at guide sleeve 26.
On the top of valve shaft retainer 32, the top minor diameter part 26b of interpolation guide sleeve 26, and the top minor diameter part 24b inserting valve shaft 24 in the top 32a central authorities (through hole formed) of valve shaft retainer 32.Pushing nut 33 is fixed with in the press-in of the upper end portion of the top minor diameter part 24b of valve shaft 24.
In addition, the top minor diameter part 24b of this valve shaft 24 is inserted in outside valve shaft 24, and being compressed the force in (the valve closing direction) downwards of helical spring 34 all the time, this compression helical spring 34 compresses between the upper end ladder surface of the bottom large-diameter portion 24a in the top 32a and valve shaft 24 being arranged on valve shaft retainer 32.
Therefore, valve shaft 24 by be pressed into be fixed on upper end portion pushing nut 33 be pressed into valve shaft retainer 32 the state of top 32a under, be elevated along with valve shaft retainer 32.The outer circumferential side of the pushing nut 33 on the top 32a of valve shaft retainer 32, is configured with reply helical spring 35, for when form the fixing external thread part 28 of screwfeed mechanism 18 and movable internal thread part 38 screw togather throw off after easily screw togather again.
On the other hand, on valve shaft retainer 32 and guide sleeve 26, be provided with stop mechanism 45, rotate prevention when dropping to assigned position for utilizing screwfeed mechanism 18 when rotor 30 and further rotate decline.Specifically, in the lower, outer perimeter of valve shaft retainer 32, be shaped be fixed with the heavy wall short cylinder shape of fortified resin described later can kinetoplast 44, this can be equipped with the movable stop 47 of convex downwards and can rotate integrally movement with valve shaft retainer 32 by kinetoplast 44.In addition, in the upper periphery of the bottom large-diameter portion 26a of guide sleeve 26, be shaped and be fixed with the fixing pedestal 43 of fortified resin described later, this fixing pedestal 43 is equipped with upward to be touched with described movable stop 47 and the fixed stop 46 of the convex that makes it stop.
Described movable stop 47 and fixed stop 46 as shown in Figure 2, in order to fully guarantee intensity and durability, and seek be shaped convenience, make observe from the side more elongated.In addition, the touching load of per unit area is reduced in order to the area of contact that increases between retainer, and to make from top view be fan-shaped, and this is fan-shapedly formed as: front/rear end carry out face contact and bi-side along carrying out rotating and the track that draws of the movable stop 47 being elevated (spiral motion) and be positioned on the concentric circle of swivel plate radius r centered by the spin axis O of rotor 30, its width (radial thickness) is certain.
In addition, sense of rotation when the decline of movable stop 47 is observed, in the front portion of the rear portion of this movable stop 47 and fixed stop 46, being formed respectively and dodging with plane of inclination 47t, 46t, producing the phenomenon contacted for avoiding when retainer by the other side.
For the mortor operated valve 10 so formed, by in the 1st mode to each stator coil 50A, 50B carries out be energized (pulse supply), thus rotor 30 and valve shaft retainer 32 are relative to the guide sleeve 26 be fixed on valve body 20, and be such as rotated clockwise, by the screwfeed of the fixing external thread part 28 of guide sleeve 26 and the movable internal thread part 38 of valve shaft retainer 32, thus such as valve shaft retainer 32 carries out rotating and declining, with this, valve shaft 24 and spool 25 decline, spool 25 lift off a seat 23 lift amount (aperture) diminish gradually, just being tailed off by flow of refrigeration agent.
Carry out rotating and declining together with rotor 30 by valve shaft retainer 32, thus movable stop 47 just touches fixed stop 46 soon, then, even if continue to carry out pulse supply energising to each stator coil 50A, 50B, the rotation of valve shaft retainer 32 declines and is also forcibly stopped.Valve opening when movable stop 47 touches fixed stop 46 is the minimum aperture of the mortor operated valve 10 of the present embodiment, and as previously mentioned, in this mortor operated valve, do not obtain full-shut position, just make flow of refrigerant from the gap between the spool 25 opened a little with this minimum aperture and valve seat 23.
On the other hand, when in the 2nd mode to each stator coil 50A, when 50B carries out being energized (pulse supply), just (around the counterclockwise) rotation round about relative to the guide sleeve 26 be fixed on valve body 20 of rotor 30 and valve shaft retainer 32, utilize the screwfeed of the fixing external thread part 28 of guide sleeve 26 and the movable internal thread part 38 of valve shaft retainer 32, movable stop 47 leaves fixed stop 46, current valve shaft retainer 32 carries out rotating and rising, with this, valve shaft 24 and spool 25 rise, spool 25 lift off a seat 23 lift amount (aperture) become large gradually, refrigeration agent becomes many by flow.
In this case, at random trickle adjustment is carried out to the lift amount (=valve opening) of spool 25 due to the rotating amount of rotor 30 can be utilized, and the rotating amount of rotor 30 controlling by supplying umber of pulse, therefore, highi degree of accuracy can control refrigerant flow.
And, in the present embodiment, can kinetoplast 44 as what be equipped with convex movable stop 47 downwards, upwards be equipped with the material of the fixing pedestal 43 of convex fixed stop 46, use such material: with high hardness and the resin of resistance to chemical reagents excellence (specifically PPS resin) is mother metal, and it is low and have the reinforcing material (specifically carbon, graphite and carbon fiber) of solid lubricity to be mixed into hardness ratio to this mother metal.
Therefore, can reliably avoid as quartz fibre strengthening grade PPS in the past, abrasion powder (quartz powder) carries out work and accelerates to promote that unfavorable condition of wearing and tearing as abrasives, and its result, improves wearability further.
In addition, as the material of mother metal, except above-mentioned PPS resin, also PEEK resin or PTFE resin etc. can be used.
Carbon class material is being used as the occasion of reinforcing material, even if this carbon class reinforcing material generates micro powder, also near being almost attached to, if flow together with refrigeration agent, because being rich in lubricity, so and the equipment such as compressor in refrigerant circulation loop can not be disposed in bring obstruction this mortor operated valve 10.
So, in the mortor operated valve 10 of the embodiment of the present invention, owing to improving the material of the movable stop 47 and fixed stop 46 of repeatedly carrying out touching and impacting, therefore, such excellent effect can be obtained: reliably can prevent because the action caused by abrasion powder is bad etc., and durability and the reliability of mortor operated valve can be improved.
In addition, in the above-described embodiments, although the description of the example of retainer 46,47 applying the present invention to mortor operated valve 10, but the present invention is not limited to this, also can be applicable to other the electric drive valve such as solenoid valve, in addition, application part is also not limited to retainer, even apply the present invention to the occasion of the part frequently bearing touching and impact, also can obtain same effect.

Claims (5)

1. an electric drive valve, it is characterized in that, have and be directly exposed to refrigeration agent, and the resinous specific component repeatedly bearing touching or impact, as the material of this specific component, use such material: with high hardness and the resin of resistance to chemical reagents excellence is mother metal, and it is low and have the reinforcing material of solid lubricity to be mixed into hardness ratio to this mother metal.
2. electric drive valve as claimed in claim 1, is characterized in that, as the mother metal of described specific component, uses any one in PPS resin, PEEK resin and PTFE resin.
3. electric drive valve as claimed in claim 1, is characterized in that, as the reinforcing material of described specific component, uses the carbon class material of carbon, graphite and carbon fiber etc.
4. electric drive valve as claimed in claim 1, it is characterized in that, described specific component, is the part with retainer, the movable range of this retainer determination spool.
5. an electric drive valve, has: screwfeed mechanism, and this screwfeed mechanism makes spool and valve seat separate for utilizing the rotation of rotor; Movable stop, this movable stop is located at described rotor-side; And fixed stop, this fixed stop is located at described valve seat side, under small aperture state before described valve land is on described valve seat, that open a little, makes described movable stop touch described fixed stop and not become valve closing state, the feature of this electric drive valve is
As the material of described movable stop and fixed stop, use such material: with any one of PPS resin, PEEK resin and PTFE resin for mother metal, and this mother metal is mixed into the carbon class reinforcing material of carbon, graphite, carbon fiber etc.
CN201510395336.7A 2014-08-06 2015-07-07 Electrically driven valve Active CN105370901B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2014-160358 2014-08-06
JP2014160358A JP6419482B2 (en) 2014-08-06 2014-08-06 Electrically driven valve

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CN105370901B CN105370901B (en) 2019-12-17

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