CN105368090B - Reduce the preparation method of the caramel colorant of 4 methylimidazole contents - Google Patents

Reduce the preparation method of the caramel colorant of 4 methylimidazole contents Download PDF

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CN105368090B
CN105368090B CN201510812769.8A CN201510812769A CN105368090B CN 105368090 B CN105368090 B CN 105368090B CN 201510812769 A CN201510812769 A CN 201510812769A CN 105368090 B CN105368090 B CN 105368090B
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caramel colorant
amino acid
preparation
sugar
glucose
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CN105368090A (en
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张英
庞美蓉
陈纯
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Zhejiang University ZJU
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Abstract

The invention discloses a kind of preparation method of the caramel colorant for reducing by 4 methylimidazole contents, comprise the following steps:Raw material sugar water is first configured to sugar juice, is subsequently adding and is stirred as the ammoniacal liquor and addition amino acid of catalyst, be then rapidly heated to 140 ± 2 DEG C of 55~65min of insulation reaction;The product of gained is cooled to rapidly≤50 DEG C, by the product concentration after cooling, caramel colorant liquid after must concentrating;Caramel colorant liquid after concentration is further dried to moisture content≤5%, the caramel colorant of solid-state is obtained.The level of the present invention 4 methylimidazoles in production link significantly reduces caramel colorant by adding the method for amino acid, so that the edible caramel colorant of the high-quality and safety for realizing producing low 4 methylimidazole content on the basis of existing production technology and facility is not changed.

Description

Reduce the preparation method of the caramel colorant of 4-methylimidazole content
Technical field
The invention provides a kind of method for controlling its 4-methylimidazole to be formed in caramel colorant production process, belong to food The technical field that product safe manufacturing flow is reconstructed and its hazardous material is controlled.
Background technology
Caramel colorant is a kind of Applications in Food Industry toning, seasoning, the adding ingredient in perfume widely.It is with Glucose, maltose, sucrose, starch syrup, wood molasses etc. are raw material, using ammonium sulfite, ammonia process, sulphite process, general Liquid or mealy pigment that logical method etc. is made, are one of additives of yield maximum in China's natural pigment, are widely used in adjusting In many based foods such as taste product, soda, brewed wine, bakery, candy, to increase organoleptic quality, commodity value is improved.20 The sixties in century, caramel colorant is once because containing 4-methylimidazole, by some country's disablings, thus its safety issue also draws Send out extensive concern worldwide.4-methylimidazole is a kind of nitrogen-containing heterocycle compound, beautiful with strong cause convulsion effect Country's Toxicology Program of state (NTP) is tested by animal toxicology proves that 4-methylimidazole has carcinogenicity, international cancer mechanism (IARC) 2B groups " the possible carcinogenic substance of the mankind " are classified as.California, USA Environmental Health risk assessment office (OEHHA) the human body daily intaking amount of suggestion 4-methylimidazole is not to be exceeded 29 μ g.4-methylimidazole is mainly derived from ammonia process and Asia The caramel colorant of ammonium sulfate method production, at present studies have reported that by controlling reaction condition, such as being reacted to subtract stage by stage The generation of few 4-methylimidazole, or use physical method such as ultrafiltration etc. to process caramel colorant product to remove 4- methyl miaows Azoles.But the production technology of caramel colorant is complex, and reaction condition is difficult to control to, and the operation of physics removal method is comparatively laborious, Causing production cost increases, it is difficult to be promoted.At present, 4- methyl in the caramel colorant that traditional ammonia process and ammonium sulfite are produced Imidazole content nearly all exceedes national standard, and (GB8817-2001 specifies that 4-methylimidazole content is not in ammonium (ammonia) method caramel colorant Can exceed that 200ppm).Therefore, caramel colorant industry urgently a kind of simple and easy to apply, cost is controllable, excellent effect manufacturing technology with Realize the large-scale production of the high-quality and safety caramel colorant of low 4-methylimidazole content.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of preparation side of the caramel colorant for reducing 4-methylimidazole content Method;The level of present invention 4-methylimidazole in production link significantly reduces caramel colorant by adding the method for amino acid, So as to realize the food of the high-quality and safety that low 4-methylimidazole content is produced on the basis of existing production technology and facility is not changed Use caramel colorant.
In order to solve the above-mentioned technical problem, the present invention provides a kind of preparation of the caramel colorant for reducing 4-methylimidazole content Method, comprises the following steps:
1) it is 45~55g/100mL's (preferably 50g/100mL, 50% (w/v)) that raw material sugar water, is configured into concentration Sugar juice;
Added in sugar juice and form reaction system, the NH of the ammoniacal liquor as the ammoniacal liquor of catalyst4 +With the original in sugar juice The mass ratio for expecting sugar is 6%;
2), in step 1) obtained by reaction system in add amino acid stir;The amino acid and step 1) in The mass ratio of raw material sugar for 1.5~12% (preferably 3~9%, more preferably 5~7%);
3), by step 2) obtained by reaction solution be rapidly heated (that is, control heating rate be 3~4 DEG C/min) to 140 ± 2 DEG C, 55~65min of insulation reaction (preferably 60min);
4), by step 3) obtained by product (be liquid) be cooled to≤50 DEG C (completing to lower the temperature in 5min) rapidly, By the product concentration after cooling, caramel colorant liquid after must concentrating;
5), caramel colorant liquid (caramel colorant of liquid) after concentration is further dried to moisture content≤5% (quality %) Afterwards, the caramel colorant of solid-state (powder or particle) is obtained.
As the improvement of the preparation method of the caramel colorant of reduction 4-methylimidazole content of the invention:
The step 4) in, the product after cooling is concentrated into 33~38 ° of B é, caramel colorant liquid after must concentrating.
As the further improvement of the preparation method of the caramel colorant of reduction 4-methylimidazole content of the invention:The ammonia Base acid is edible grade amino acid, and the edible grade amino acid is glycine, alanine, lysine or cysteine.
As the further improvement of the preparation method of the caramel colorant of reduction 4-methylimidazole content of the invention:The original Material sugar is glucose, maltose, sucrose, starch syrup or wood molasses.
As the further improvement of the preparation method of the caramel colorant of reduction 4-methylimidazole content of the invention:The ammonia Base acid is glycine, and the raw material sugar is glucose;The additive capacity of the glycine is the 5~7% of glucose quality.
As the further improvement of the preparation method of the caramel colorant of reduction 4-methylimidazole content of the invention:The step Rapid drying 5) is:Normal pressure or low pressure are dried, freeze-drying.
Remarks explanation:Actual industrial metaplasia preferred belt vacuum drying or microwave-hot air drying when producing.
As the further improvement of the preparation method of the caramel colorant of reduction 4-methylimidazole content of the invention:The step It is rapid 1) in ammoniacal liquor refer to the aqueous solution containing ammonia 25%~28% (quality %).
In caramel colorant production process, on the one hand the complicated chemical reaction for occurring can promote a large amount of new chemicals Matter is generated, and assigns the distinctive local flavor of caramel colorant and color and luster, while can also produce some chemical hazard things, brings potential safety hazard. In actual applications, 4-methylimidazole has become caramel colorant and its characteristic hazardous material index of extension product is controlled System.The present invention uses and the method for amino acid is added in dispensing to control heat on the basis of existing caramel colorant production technology The generation of 4-methylimidazole in course of reaction.By screening amino acid classes and optimizing its addition, obtain 4-methylimidazole and contain The amount high-quality caramel colorant product that low, color and luster is scarlet, color rate is high;The present invention is easy to operate, and fringe cost is low, without newly added equipment With change technological parameter, in the food industry with extensive application value.
Compared with prior art, the present invention has advantages below:
(1) while 4-methylimidazole content in significantly reducing product, the Red Index or color rate of product can be improved, And the original local flavor of caramel colorant is not influenceed, greatly lift its edible safety and product quality;
(2) easy to operate, fringe cost is low, easy to spread in food service industry without newly added equipment and change technological parameter.
In sum, the method for the present invention with the addition of a certain amount of in the blending process of traditional ammonia process production caramel colorant Amino acid, significantly suppress the formation of 4-methylimidazole in carbonyl ammonia condensation reaction, and not influence the original wind of caramel colorant Taste and quality, greatly lift its edible safety.
Specific embodiment
The present invention is expanded on further with reference to specific embodiment.
Comparative example 1 (taking glucose as the comparative example of glycogen material),
Glucose and water are mixed, the glucose solution (abbreviation liquid glucose) that concentration is 50% (w/v), above-mentioned liquid glucose is prepared into Reactor is transferred to, by liquid glucose quality 6% (with NH4 +Amount and liquid glucose dry quality meter) ratio add ammoniacal liquor (contain ammonia The aqueous solution of 25%~28% (quality %)) as catalyst, stir.Reaction solution is rapidly heated, and (that is, control heats up Speed is 3~4 DEG C/min) to 140 DEG C, control temperature reacts 60min at 140 ± 2 DEG C, after reaction terminates, lower the temperature rapidly ( Cooling is completed in 5min) to less than 50 DEG C, by above-mentioned reaction solution vacuum concentration (in 40 DEG C) to viscous liquid (33~38 ° of B é), freeze-drying, obtains solid caramel pigment powder (water content is 3% or so, similarly hereinafter).It is as with glucose using this product The blank sample of glycogen material.
Remarks explanation:
50% (w/v) glucose solution, i.e. glucose containing 50g in 100mL glucose solutions.Following case is similar.
By liquid glucose quality 6% (with NH4 +Amount and liquid glucose dry quality meter) ratio add ammoniacal liquor, i.e. ammoniacal liquor NH4 +It is 6% with the mass ratio of the glucose in sugar juice.Following case is similar.
Embodiment 1,
Glucose and water are mixed, the glucose solution that concentration is 50% (w/v) is prepared into, above-mentioned liquid glucose is transferred to reaction Kettle, by liquid glucose quality 6% (with NH4 +Amount and liquid glucose dry quality meter) ratio add ammoniacal liquor (contain ammonia 25%~28% The aqueous solution of (quality %), following case is equivalent) as catalyst, while pressing liquid glucose 6% (with the quality and liquid glucose of glycine The quality meter of dry) ratio add glycine, fully dissolving, stir.Reaction solution is rapidly heated and (that is, is controlled Heating rate is 3~4 DEG C/min) to 140 DEG C, 140 ± 2 DEG C of reaction 60min of control temperature, after reaction terminates, rapid cooling Be concentrated in vacuo (at 40 DEG C) above-mentioned reaction solution to viscous liquid (33 to less than 50 DEG C by (cooling is completed in 5min) ~38 ° of B é, similarly hereinafter), freeze-drying obtains solid caramel pigment powder.
Remarks explanation:Sweet ammonia is added by the ratio of liquid glucose 6% (in terms of the quality of the quality of glycine and liquid glucose dry) Acid, i.e. glycine is 6% with the mass ratio of glucose.Following case is similar.
Embodiment 2
Glucose and water are mixed, the glucose solution that concentration is 50% (w/v) is prepared into, above-mentioned liquid glucose is transferred to reaction Kettle, by liquid glucose quality 6% (with NH4 +Amount and liquid glucose dry quality meter) ratio add ammoniacal liquor as catalyst, while Lysine, fully dissolving are added by the ratio of liquid glucose 3% (in terms of the quality of the quality of lysine and liquid glucose dry), stirring is equal It is even.Reaction solution is rapidly heated to 140 DEG C, 140 ± 2 DEG C of reaction 60min of control temperature after reaction terminates, are cooled to rapidly Less than 50 DEG C, above-mentioned reaction solution is concentrated in vacuo to viscous liquid (at 40 DEG C), freeze-drying obtains solid caramel pigment Powder.
Embodiment 3
Glucose and water are mixed, the glucose solution that concentration is 50% (w/v) is prepared into, above-mentioned liquid glucose is transferred to reaction Kettle, by liquid glucose quality 6% (with NH4 +Amount and liquid glucose dry quality meter) ratio add ammoniacal liquor as catalyst, while Alanine is added by the ratio of liquid glucose quality 6% (in terms of the quality of the quality of alanine and liquid glucose dry), fully dissolving is stirred Mix uniform, reaction solution is rapidly heated to 140 DEG C, 140 ± 2 DEG C of reaction 60min of control temperature, after reaction terminates, rapid drop Be concentrated in vacuo above-mentioned reaction solution to viscous liquid (at 40 DEG C) to less than 50 DEG C by temperature, and freeze-drying obtains solid caramel Pink colour element end.
Embodiment 4
Glucose and water are mixed, the glucose solution that concentration is 50% (w/v) is prepared into, above-mentioned liquid glucose is transferred to reaction Kettle, by liquid glucose quality 6% (with NH4 +Amount and liquid glucose dry quality meter) ratio add ammoniacal liquor as catalyst, while Cysteine, fully dissolving are added by liquid glucose quality 9% (in terms of the quality of the quality of cysteine and liquid glucose dry) ratio, Stir, reaction solution is rapidly heated to 140 DEG C, 140 ± 2 DEG C of reaction 60min of control temperature, after reaction terminates, rapidly Less than 50 DEG C are cooled to, above-mentioned reaction solution is concentrated in vacuo to viscous liquid (at 40 DEG C), freeze-drying obtains solid burnt Fried sugar element powder.
Comparative example 2 (taking maltose as the comparative example of glycogen material)
Maltose and water are mixed, the maltose solution that concentration is 50% (w/v) is prepared into, above-mentioned liquid glucose is transferred to reaction Kettle, by liquid glucose quality 6% (with NH4 +Amount and liquid glucose dry quality meter) ratio add ammoniacal liquor as catalyst, stirring Uniformly.Reaction solution is rapidly heated to 140 DEG C, control temperature reacts 60min at 140 ± 2 DEG C, after reaction terminates, rapid drop Be concentrated in vacuo above-mentioned reaction solution to viscous liquid (at 40 DEG C) to less than 50 DEG C by temperature, and freeze-drying obtains solid caramel Pigment powder.Using this product as the blank sample with maltose as glycogen material.
Embodiment 5
Maltose and water are mixed, the maltose solution that concentration is 50% (w/v) is prepared into, above-mentioned liquid glucose is transferred to reaction Kettle, by liquid glucose quality 6% (with NH4 +Amount and liquid glucose dry quality meter) ratio add ammoniacal liquor as catalyst, while Glycine is added by the ratio of liquid glucose quality 9% (in terms of the quality of the quality of glycine and liquid glucose dry), fully dissolving is stirred Mix uniform, reaction solution is rapidly heated to 140 DEG C, 140 ± 2 DEG C of reaction 60min of control temperature, after reaction terminates, rapid drop Be concentrated in vacuo above-mentioned reaction solution to viscous liquid (at 40 DEG C) to less than 50 DEG C by temperature, and freeze-drying obtains solid caramel Pink colour element end.
Comparative example 3-1
Glucose and water are mixed, the glucose solution that concentration is 50% (w/v) is prepared into, above-mentioned liquid glucose is transferred to reaction Kettle, by liquid glucose quality 6% (with NH4 +Amount and liquid glucose dry quality meter) ratio add ammoniacal liquor as catalyst, while Glycine, fully dissolving are added by the ratio of liquid glucose 1% (in terms of the quality of the quality of glycine and liquid glucose dry), stirring is equal It is even.Reaction solution is rapidly heated to 140 DEG C, 140 ± 2 DEG C of reaction 60min of control temperature after reaction terminates, are cooled to rapidly Less than 50 DEG C, above-mentioned reaction solution is concentrated in vacuo to viscous liquid (at 40 DEG C), freeze-drying obtains solid caramel pigment Powder.
Comparative example 3-2
Glucose and water are mixed, the glucose solution that concentration is 50% (w/v) is prepared into, above-mentioned liquid glucose is transferred to reaction Kettle, by liquid glucose quality 6% (with NH4 +Amount and liquid glucose dry quality meter) ratio add ammoniacal liquor as catalyst, while Glycine, fully dissolving, stirring are added by the ratio of liquid glucose 15% (in terms of the quality of the quality of glycine and liquid glucose dry) Uniformly.Reaction solution is rapidly heated to 140 DEG C, 140 ± 2 DEG C of reaction 60min of control temperature, after reaction terminates, rapid cooling To less than 50 DEG C, above-mentioned reaction solution is concentrated in vacuo to viscous liquid (at 40 DEG C), freeze-drying obtains solid caramel color Plain powder.
Experiment 1, the 4-methylimidazole content of caramel colorant, color rate and Red Index assay method
(1) measure of 4-methylimidazole content
Using UPLC-MS/MS methods, 4-methylimidazole-d5Isotopic standard product carry out 4-methylimidazole content for internal standard Determine.Chromatographic condition:Chromatographic column:Varian Polaris RP (3 μm, 4.6mm × 100mm);Mobile phase:A phases (contain for water 15mmol/L ammonium hydrogen carbonate), B phases are acetonitrile (ammonium hydrogen carbonate containing 15mmol/L);Gradient elution:0-3min, 98%A;10- 13min, 60%A;15-25min, 98%A;Flow velocity:400 μ L/min, column temperature:35℃;Sample size:10μL.Mass Spectrometry Conditions:Ionization Source is electron spray positive ion mode (ESI+), multiple-reaction monitoring (MRM);Characteristic ion:The parent ion of 4-methylimidazole is 83.0, Quantitative daughter ion 56.0, qualitative daughter ion 42.0;4-methylimidazole-d5The parent ion of Isotopic Internal Standard is 88.0, daughter ion 60.0。
(2) measure of color rate
It is accurate to weigh caramel colorant 1.000g (in terms of solid content), distilled water 10mL is added, stir molten with glass bar Solution.Then move into 100mL volumetric flasks, washing lotion pours into volumetric flask, finally uses distilled water constant volume with distillation water washing beaker repeatedly To 100mL, as 1% sample diluting liquid.The sample diluting liquid for drawing 10mL l% again enters 100mL volumetric flasks, plus distilled water To scale, 0.1 ‰ sample diluting liquid is after shaking up.Because requiring its clear, so must be centrifuged through 2400r/min again (or being filtered with filter paper).0.1 ‰ processed samples are poured into the cuvette of lcm, with spectrophotometer, is surveyed at 610nm Fixed its absorbance A610Value, is repeatedly measured for several times, takes its average A610Value, is calculated as follows EBC colourities:Color rate (EBC units)= A610×20000/0.076
(3) measure of Red Index
On the basis of (2) operate, wavelength is adjusted at 510nm, after readjusting zero point, measures its absorbance for A510 Value, is calculated as follows Red Index:Red Index=10 × lg (A510/A610)
The technical indicator of caramel colorant prepared by table 1, each case
Can be seen that amino acid by above-mentioned case has good inhibiting effect to the 4-methylimidazole in caramel colorant. While reducing 4-methylimidazole content, embodiment 1 (addition glycine) color rate is significantly improved, Red Index reduction, but change Less;Embodiment 3 (addition alanine) Red Index slightly has raising, but the reduction of color rate;Embodiment 4 (addition cysteine) is red Index is improved, but color rate is significantly reduced;Embodiment 2 (addition lysine) has preferable inhibition to 4-methylimidazole, but grinds Study carefully proof, lysine and reduced sugar occur Maillard reaction can generate a kind of most representational Advanced glycation endproducts- , there is potentially hazardous property to human health in carboxymethyl-lysine.In terms of local flavor, embodiment 1,2,3 and comparative example 1, implement Example 5 is not significantly different from comparative example 2, is respectively provided with the flavor characteristic of the distinctive slightly bitter taste of caramel colorant and burnt gas, but implement Example 4 generates obvious excitant bad smell, has had a strong impact on the original local flavor of caramel colorant.Comparative example 3-1 is to 4- methyl The inhibition of imidazoles is very small, although comparative example 3-2 maximum to the inhibition of 4-methylimidazole, the drop of Red Index Width is also maximum, have impact on caramel colorant characteristic in itself.To sum up, in actual production, can be according to specifically to product property Ask to select amino acid as additive, of the invention through Comprehensive Experiment, first-selected glycine, the addition of optimization is raw material saccharic amount 5-7%, the content of 4-methylimidazole in can significantly reducing product in this dosage range, improve color rate, and do not influence Jiao The local flavor of fried sugar element, and glycine price is relatively low, and the influence to production cost is little.
Finally, in addition it is also necessary to it is noted that listed above is only several specific embodiments of the invention.Obviously, this hair It is bright to be not limited to above example, there can also be many deformations.One of ordinary skill in the art can be from present disclosure The all deformations directly derived or associate, are considered as protection scope of the present invention.

Claims (6)

1. 4-methylimidazole content can be reduced and the preparation method of the caramel colorant of original quality can be kept, it is characterized in that bag Include following steps:
1) raw material sugar water, is configured to the sugar juice that concentration is 45~55g/100mL;
Added in sugar juice and form reaction system, the NH of the ammoniacal liquor as the ammoniacal liquor of catalyst4 +With the raw material sugar in sugar juice Mass ratio be 6%;
2), in step 1) obtained by reaction system in add amino acid stir;The amino acid and step 1) in raw material The mass ratio of sugar is 1.5~12%;
The amino acid is edible grade amino acid, and the edible grade amino acid is glycine, alanine, lysine or half Guang ammonia Acid;
3), by step 2) obtained by reaction solution be rapidly heated to 140 ± 2 DEG C, 55~65min of insulation reaction;
4), by step 3) obtained by product be cooled to≤50 DEG C rapidly, by after cooling product concentration, after must concentrating Caramel colorant liquid;
5), caramel colorant liquid after concentration is further dried to moisture content≤5%, the caramel colorant of solid-state is obtained.
2. the preparation method of caramel colorant according to claim 1, it is characterized in that:The step 4) in, after cooling Product is concentrated into 33~38 ° of B é, caramel colorant liquid after must concentrating.
3. the preparation method of caramel colorant according to claim 2, it is characterized in that:The raw material sugar is glucose, malt Sugar, sucrose, starch syrup or wood molasses.
4. the preparation method of caramel colorant according to claim 3, it is characterized in that:The amino acid is glycine, described Raw material sugar is glucose;The additive capacity of the glycine is the 5~7% of glucose quality.
5. according to the preparation method of any described caramel colorant of Claims 1 to 4, it is characterized in that:The step 5) drying For:Normal pressure or low pressure are dried, freeze-drying.
6. the preparation method of caramel colorant according to claim 1, it is characterized in that:The step 1) in ammoniacal liquor refer to containing ammonia 25%~28% aqueous solution.
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CN107474584B (en) * 2017-08-21 2019-03-19 千禾味业食品股份有限公司 A kind of technique reducing one of double caramel pigment 4-methylimidazole content
CN107652707A (en) * 2017-08-31 2018-02-02 广西顶俏食品有限公司 The preparation technology of caramel colorant
CN108559303A (en) * 2018-04-24 2018-09-21 肇庆焕发生物科技有限公司 A kind of method of tetramethyl imidazoles in reduction caramel colorant
CN108912728B (en) * 2018-06-27 2020-05-12 广州双桥股份有限公司 Production method of caramel color
CN108822577B (en) * 2018-08-22 2020-02-21 柳州味泉食品科技有限公司 Normal-pressure continuous caramel color production and steady-state method thereof
CN111826402A (en) * 2020-07-14 2020-10-27 南宁雄晋生物科技有限公司 Method for preparing caramel pigment by utilizing cane molasses
CN113683902B (en) * 2021-09-29 2023-06-02 佛山市海盛食品有限公司 Method for preparing caramel pigment, caramel pigment and application thereof

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CN101864190B (en) * 2010-06-13 2012-10-31 华南理工大学 Method for preparing caramel colorant by using multistage membrane separation
CN104403362A (en) * 2014-11-24 2015-03-11 袁国新 Soy sauce preparation method
CN104861736B (en) * 2015-04-30 2017-01-11 陕西科技大学 Preparation method of caramel pigment without 4-methylimidazole

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