CN105365469B - A kind of preparation method of decorations plasterboard - Google Patents
A kind of preparation method of decorations plasterboard Download PDFInfo
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- CN105365469B CN105365469B CN201410437678.6A CN201410437678A CN105365469B CN 105365469 B CN105365469 B CN 105365469B CN 201410437678 A CN201410437678 A CN 201410437678A CN 105365469 B CN105365469 B CN 105365469B
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Abstract
The present invention provides a kind of preparation methods of decorations plasterboard, wherein carves the gypsum sheet material of preparation using numerically-controlled machine tool.The preparation method of decorations plasterboard provided by the invention, simple process is convenient, is conducive to operation, is suitable for heavy industrialization, and be easily worked, product is less prone to crackle during engraving, and product qualification rate is higher.
Description
Technical field
The present invention relates to a kind of preparation methods of dalle, and in particular, to a kind of preparation of decorations plasterboard
Method.
Background technique
Thistle board has been widely used in construction and decoration at present, mainly includes inner wall of building and ceiling system.It is existing
Some gauge stuff plate mainly includes sound-absorbing perforating gypsum board and wainscot gypsum plate two major classes.
CN101323193A discloses a kind of wood skin and gypsum board surface combination process, which is characterized in that including walking as follows
It is rapid: 1), wood skin preparation: it is cut out using round log or the lumps of wood with carpenter's slicing power blader, with a thickness of between 0.1mm-2mm, length
With width depending on product produced；The moisture content of wood skin is controlled below 12%；2), the place of plasterboard and veneer surface
Reason: handling gypsum board surface, carries out cleaning micro- mill with emery cloth when processing, with hot wind featheriness plasterboard rough surface；Together
Sample is clean by the gluing surface treatment of wood skin；3), gluing: the uniform gluing on the rough surface of plasterboard and the gluing surface of wood skin applies
Glue amount is 100-180g/m2, the adhesive used for LK-140 aqueous, environmental protective glue, the viscosity of adhesive is 60000CP/20 DEG C-
100000CP/20℃；Airing 1-2 minutes after gluing；4) it, is bonded: the plasterboard that is sticked on one side that wood skin is coated with adhesive is coated with
In the one side of adhesive, bubble is driven out of, then hot pressing, solidification, pressure value 10-15kg/cm2, 100 DEG C -110 of hot pressing temperature
DEG C, hot pressing time 5-7 minutes, solidification temperature was 5 DEG C or more, and curing time is 6-8 hours；5) it, paints: being brushed in veneer surface
It varnishes, film thickness is controlled at 30-60 μm, and the varnish used is zapon.
CN201671265U discloses a kind of decorative gypsum board with square holes characterized by comprising plasterboard ontology, at this
The square hole along the perforation of body thickness direction is offered on body, the square hole is evenly distributed on according to certain vertical and horizontal spacing
On the ontology.
CN101649671A discloses a kind of fireproofing decorative gypsum board, it is characterised in that: including aluminium foil (1), Paper-faced gyp
Plate (2), embossing embossment (3), aluminium foil (1) are attached to Thistle board (2) back side, embossing embossment (3) be resin, CaCO3 according to
3:1 is composed fireproof coating, is sprayed on Thistle board (2) front, the Thistle board (2), raw material proportioning are as follows: 58
The desulfurized gypsum building gypsum plaster of part, 5 parts of converted starch, 1 part of foaming agent lauryl sodium sulfate, 2 parts of glass fire resisting
Fiber, 34 parts of water.
However, gypsum sheet material decorative effect made from the above-mentioned prior art is limited, it is difficult to meet the more of Modern Decorative finishing
Sample demand.
Summary of the invention
Currently, the exquisite effect of embossing embossment is mainly moulded using embossed technology in the market.These gauge stuff plates
It is all by obtaining decorative effect to processing such as gypsum sheet material simple compound, embossing, one-off hole-piercings, rather than to gypsum base
Body carries out the processing methods such as complicated engraving hollow out and obtains exquisite decorative effect, and there are no such decorations currently on the market
Gypsum board products.
The present invention provides a kind of preparation methods of decorations plasterboard, wherein the gypsum sheet material of preparation is utilized number
Control lathe is carved.
Under preferable case, based on the weight for the raw material for preparing the gypsum sheet material, αsemiwatergypsum and β half in the raw material
The content of water gypsum≤90 weight %, and the content of αsemiwatergypsum is 0-50 weight %.
Under preferable case, the content of the αsemiwatergypsum is 5-50 weight %.
Under preferable case, the content of the αsemiwatergypsum is 5-30 weight %.
It include half water of 0-50% α in the raw material based on the weight for the raw material for preparing the gypsum sheet material under preferable case
Gypsum, 20-40% β semi-hydrated gypsum, 5-30% silica flour and 5-30% alumine.
It further include one of glass fibre, water-reducing agent, retarder and defoaming agent or more in the raw material under preferable case
Kind.
Under preferable case, the preparation method further includes that mildew-retarding liquid is added during preparing the gypsum sheet material.
Under preferable case, the mildew-retarding liquid is added in the forming process for preparing the gypsum sheet material based on molding described
The weight of gypsum sheet material, the dosage of the mildew-retarding liquid are 0.09-0.45 weight %.
Under preferable case, the preparation method further includes the gypsum sheet material surface spraying TiO after engraving2Photocatalysis material
Material.
Under preferable case, TiO is sprayed2The coating layer thickness of catalysis material is 0.1-0.5mm.
The preparation method of decorations plasterboard provided by the invention changes the control of pattern by using numerically-controlled machine tool
Program can provide the decorations plasterboard of the engraving of various finenesses.The simple process is convenient, is conducive to operation, fits
It in heavy industrialization, is easily worked, and product is less prone to crackle during engraving, product qualification rate is higher.It is preferred that
In the case of, engraving area is bigger or the higher carved product of hollow out rate in order to obtain, can be to contain half water stone of α in preferred raw material
The gypsum sheet material of cream, to obtain the higher gypsum sheet material of intensity, it is hereby achieved that crackle is few, qualification rate is higher, engraving area
The bigger or higher carved product of hollow out rate.In more preferable situation, by being added in the forming process for preparing gypsum sheet material
Mildew-retarding liquid can obtain gypsum sheet material that is mould proof and being less prone to crackle.In further preferred situation, pass through the stone after engraving
Cream plate surface sprays TiO2Catalysis material can be obtained with the gypsum sheet material to purify the air of a room.
Detailed description of the invention
The drawings are intended to provide a further understanding of the invention, and constitutes part of specification, with following tool
Body embodiment is used to explain the present invention together, but is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is a kind of flow chart of embodiment of the preparation process of decorations plasterboard of the invention.
Specific embodiment
Detailed description of the preferred embodiments below.It should be understood that described herein specific
Embodiment is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
The present invention provides a kind of preparation methods of decorations plasterboard, wherein the gypsum sheet material of preparation is utilized number
Control lathe is carved.
The present inventor has found by test of many times, is carved using numerically-controlled machine tool to gypsum sheet material, not only side
Just quickly, it is conducive to operation, is easily worked, and be less prone to crackle during engraving, product qualification rate is higher.
In the present invention, the numerically-controlled machine tool used can be commercially available engraving lathe.For example, the numerically-controlled machine tool can be
The numerically-controlled machine tool of the FPL-1530 trade mark of Suzhou Fei Pula numerical controlled machinery equipment Co., Ltd production.
In the present invention, mainly being obtained by being carved using numerically-controlled machine tool to gypsum sheet material has exquisite engraving figure
The decorations plasterboard of case, source and preparation method for gypsum sheet material do not specially require.Make in method of the invention
Gypsum sheet material can be any gypsum sheet material of commercially available qualification.
Engraving area is bigger or the higher carved product of hollow out rate in order to obtain, and under preferable case, prepares of the invention
The raw material of gypsum sheet material may include: the weight based on the raw material for preparing the gypsum sheet material, in the raw material αsemiwatergypsum and
The content of β semi-hydrated gypsum≤90 weight %, and the content of αsemiwatergypsum is 0-50 weight %.In more preferable situation, this hair is prepared
The αsemiwatergypsum of 5-50 weight %, the further preferably α of 5-30 weight half can be contained in the raw material of bright gypsum sheet material
Water gypsum.By adding a certain amount of αsemiwatergypsum in the raw material for preparing gypsum sheet material of the invention, carving can be significantly improved
Bigger or the higher carved product of hollow out rate the qualification rate of facet product.If the amount of the αsemiwatergypsum added in raw material is more than
50 weight %, the plasterboard ability higher cost of preparation, if the amount of the αsemiwatergypsum added in raw material is lower than 5 weight %, preparation
Gypsum sheet material intensity lower be unfavorable for carving that area is bigger or the higher carved product of hollow out rate.
According to embodiment of the present invention, the weight based on the raw material for preparing the gypsum sheet material, in the raw material
Including 0-50% αsemiwatergypsum, 20-40% β semi-hydrated gypsum, 5-30% silica flour, 5-30% alumine.
It further include one of glass fibre, water-reducing agent, retarder and defoaming agent or more in the raw material under preferable case
Kind.Glass fibre, water-reducing agent, retarder and defoaming agent type and dosage do not specially require, those skilled in the art can be with
It is selected according to actual needs.Under preferable case, the total weight based on αsemiwatergypsum and β semi-hydrated gypsum, glass fibre adds
Dosage can be 0.2-0.5%, and the additive amount of water-reducing agent can be 0.3-1%, and the additive amount of retarder can be 0-1%, disappear
The additive amount of infusion can be 0.1-1%.
In addition, further including water in the raw material.Dosage those skilled in the art of water can select according to actual needs
It selects.Under preferable case, based on the weight for the raw material for preparing the gypsum sheet material, the additive amount of water can be 50-100%.
Under preferable case, the preparation method further includes that mildew-retarding liquid is added during preparing the gypsum sheet material.It is anti-
It is only mouldy for the gypsum of wet environment, to avoid influencing its decorative effect.
In general, the method for preparing gypsum sheet material includes raw material mixing, molding, cutting and drying and other steps.According to the present invention
Method, can add mildew-retarding liquid in any one stage in mix stages and/or formative stage, under preferable case, form
Mildew-retarding liquid is added in stage can obtain the better decorated gypsum board of anti-mold effect.Meanwhile in existing molding procedure, without making
Under the premise of with any equipment, reaches mould proof and prevent plate from leading to the dual effect of plate cracking because forming the internal stress generated
Fruit.
According to the method for the present invention, the mildew-retarding liquid can be mildew-retarding liquid commonly used in the art.Such as the mildew-retarding liquid can
To be OBPA (the double phenoxazine arsenic of 10,10 '-oxos), and in use, based on the weight of the molding gypsum sheet material, institute
The dosage for stating mildew-retarding liquid can be 0.09-0.45%.Wherein, the dosage of the mildew-retarding liquid refers to the dosage of its effective component.
Method of the invention further includes that gypsum sheet material after molding is cut and dried.Cutting and dry method can
To use methods known in the art.
According to the method for the present invention, the preparation method further includes the gypsum sheet material surface spraying TiO after engraving2Light is urged
Change material.It was found by the inventors of the present invention that one layer of TiO of the surface even application of the qualified products after engraving2Catalysis material,
It is preferred that spraying TiO2The coating layer thickness of catalysis material is 0.1-0.5mm, can obtain the effect of purification air, can build one kind
Pure and fresh indoor environment achievees the effect that livable.Spray TiO2The method of catalysis material can use machine known in the art
Tool spraying method.
The present invention is further illustrated below with reference to embodiment, and the reagent used in the present invention, raw material are equal unless stated otherwise
For commercial goods.
Wherein, the anti-mold effect of the plasterboard is measured using GB/T 1741-2007 method；
The purification air effect of the decorated gypsum board is measured using QB/T 2761-2006 method.
Embodiment 1
20% αsemiwatergypsum, 35% β semi-hydrated gypsum, 15% silica flour, 30% alumine are taken, and is based on half water stone of α
0.2% glass fibre of the total weight of cream and β semi-hydrated gypsum is (purchased from new public and glass fibre Co., Ltd the chopped silk glass in Hangzhou
Glass fiber), 0.3% water-reducing agent (FOX-8H polycarboxylate water-reducer, be purchased from Fu Ke Science and Technology Ltd.), 0.05% retarder (one
Water citric acid is purchased from Hubei Zhong Liao Chemical Co., Ltd.) and 0.7% defoaming agent (DF-179/880/8102 defoaming agent, purchased from moral
Rich defoaming agent Co., Ltd), and 60% water of the weight based on aforementioned raw material；It is uniformly mixed in high-speed mixer；It is mixed
Slurry is closed under the action of forming cutter, by first solidification forming；Then during transportation, heat release curing molding, curing molding
Mildew-retarding liquid (the double phenoxazine arsenic of 10,10 '-oxos, concentration 10%) spraying treatment, the weight based on the molding raw material are carried out simultaneously
Amount, the dosage of mildew-retarding liquid are 2 weight %.
Gained gypsum wet plate is cut, and it is dry so that water content in gypsum sheet material less than 1 weight % after, it is straight through roller-way
Transport is connect to numerically-controlled machine tool；Plasterboard Carving Machining journey is then worked out with simulation mapping software graphing according to processing graphic pattern
Sequence carries out three dimensional sculpture processing to it with numerically-controlled machine tool, and wherein hollow out rate can reach 40%.Product surface after engraving uniformly sprays
Apply the TiO of one layer of 0.2mm thickness2Catalysis material.
Gained plasterboard is under GB/T 1741-2007 detection, and in 28 days, plate surface is in the case where naked eyes are watched without apparent
Fungus growth；Under QB/T 2761-2006 detection, the degradation rate of PARA FORMALDEHYDE PRILLS(91,95) is 83%, TVOC (total volatile organism) degradation
Rate is 67%.
Embodiment 2
Using the method for embodiment 1, the difference is that, the content of αsemiwatergypsum is 3.5 weight %, β semi-hydrated gypsums in raw material
Content be 51.5 weight %.
The fretwork area of gained plasterboard can reach 10%；Plate is under GB/T 1741-2007 detection, in 28 days, plate
Surface is in the case where naked eyes are watched without apparent fungus growth；Under QB/T 2761-2006 detection, the degradation rate of PARA FORMALDEHYDE PRILLS(91,95) is 83%,
TVOC degradation rate is 67%.
Embodiment 3
Using the method for embodiment 1, the difference is that, αsemiwatergypsum is not contained in raw material.
The fretwork area of gained plasterboard can reach 5%；Plate is under GB/T 1741-2007 detection, in 28 days, plate
Surface is in the case where naked eyes are watched without apparent fungus growth；Under QB/T 2761-2006 detection, the degradation rate of PARA FORMALDEHYDE PRILLS(91,95) is 83%,
TVOC degradation rate is 67%.
Embodiment 4
Using the method for embodiment 1, the difference is that, mildew-retarding liquid is added in raw material mixed process.
The fretwork area of gained plasterboard can reach 40%；Plate is under GB/T 1741-2007 detection, in 28 days, plate
There is small-scale fungus growth in surface department area；Under QB/T 2761-2006 detection, the degradation rate of PARA FORMALDEHYDE PRILLS(91,95) is 83%,
TVOC degradation rate is 67%.
Embodiment 5
Using the method for embodiment 1, the difference is that, mildew-retarding liquid is not added in raw material forming process.
The fretwork area of gained plasterboard can reach 40%；Plate is under GB/T 1741-2007 detection, in 28 days, plate
There is apparent fungus growth on surface in the case where naked eyes are watched；Under QB/T 2761-2006 detection, the degradation rate of PARA FORMALDEHYDE PRILLS(91,95) is 83%,
TVOC degradation rate is 67%.
Embodiment 6
Using the method for embodiment 1, the difference is that, not in product surface even application TiO2Catalysis material.
The fretwork area of gained plasterboard can reach 40%；Plate is under GB/T 1741-2007 detection, in 28 days, plate
Surface is in the case where naked eyes are watched without apparent fungus growth；Under QB/T 2761-2006 detection, PARA FORMALDEHYDE PRILLS(91,95) and TVOC are without obvious drop
Solve effect.
The preparation method that can be seen that decorations plasterboard provided by the invention from embodiment 1-6, by using numerical control
Lathe changes the control program of pattern, is capable of providing the decorations plasterboard of exquisite engraving, technique is convenient and simple, is conducive to
Operation, and be easily worked, product qualification rate is high.It, can be with when gypsum sheet material in raw material containing αsemiwatergypsum under preferable case
Obtain the bigger or bigger hollow out rate carved product of engraving area.It is anti-by being added in forming process in more preferable situation
Mould liquid can obtain and put mould gypsum sheet material and prevent gypsum sheet material crack.In further preferred situation, pass through the stone after engraving
Cream plate surface sprays TiO2Catalysis material can be obtained with the gypsum sheet material to purify the air of a room.
Claims (1)
1. a kind of preparation method of decorations plasterboard, which is characterized in that the preparation method includes the following steps:
Take 20% αsemiwatergypsum, 35% β semi-hydrated gypsum, 15% silica flour, 30% alumine, and based on αsemiwatergypsum and
0.2% glass fibre, 0.3% water-reducing agent, 0.05% retarder and 0.7% defoaming agent of the total weight of β semi-hydrated gypsum, Yi Jiji
In 60% water of the weight of aforementioned raw material；It is uniformly mixed in high-speed mixer；Mixed slurry is under the action of forming cutter, warp
Cross just solidification forming；Then during transportation, heat release curing molding, curing molding carry out mildew-retarding liquid spraying treatment, base simultaneously
In the weight of the molding raw material, the dosage of mildew-retarding liquid is 2 weight %；
Gained gypsum wet plate is cut, and it is dry so that water content in gypsum sheet material less than 1 weight % after, directly transported through roller-way
Transport to numerically-controlled machine tool；Plasterboard Carving Machining program is then worked out with simulation mapping software graphing according to processing graphic pattern,
Three dimensional sculpture processing is carried out to it with numerically-controlled machine tool, wherein hollow out rate can reach 40%；Product surface even application after engraving
The TiO of one layer of 0.2mm thickness2Catalysis material.
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| CN201410437678.6A CN105365469B (en) | 2014-08-29 | 2014-08-29 | A kind of preparation method of decorations plasterboard |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410437678.6A CN105365469B (en) | 2014-08-29 | 2014-08-29 | A kind of preparation method of decorations plasterboard |
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| CN105365469B true CN105365469B (en) | 2019-02-22 |
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| CN109927469A (en) * | 2017-12-18 | 2019-06-25 | 东莞承达家居有限公司 | A kind of GRG plaque and preparation method thereof |
| CN112125627B (en) * | 2020-09-16 | 2022-05-20 | 东莞市道滘镇四联小学 | Seal-cutting gypsum and preparation method thereof |
| CN112143324B (en) * | 2020-09-25 | 2023-03-17 | 东莞市道滘镇四联小学 | Preparation process of waterproof antique carved gypsum decorative board |
| CN112812238B (en) * | 2020-12-30 | 2023-06-06 | 山西佳维新材料股份有限公司 | Polycarboxylate superplasticizer and preparation method and application thereof |
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| DE69818866T2 (en) * | 1997-12-10 | 2004-05-06 | Toto Ltd., Kita-Kyushu | USE OF A PHOTOCALYST COMPOSITION TO REMOVE HARMFUL SUBSTANCES FROM THE AIR |
| CN1233755C (en) * | 2003-05-22 | 2005-12-28 | 福州大学 | Preparation of light purifying environment protection paint and coating technology |
| PL1947070T3 (en) * | 2005-11-09 | 2019-05-31 | Yoshino Gypsum Co | A wall, a partition, a ceiling or a floor comprising gypsum boards for shielding radioactive rays |
| IL183364A (en) * | 2007-05-21 | 2010-03-28 | Rlbd Yazamut Iskit Ltd | Patterning plasterboard and plasterboard products |
| KR20150113989A (en) * | 2007-06-19 | 2015-10-08 | 요시노 셋고 가부시키가이샤 | Gypsum board having a mold resistance |
| CN103332918B (en) * | 2013-06-26 | 2015-07-22 | 武汉理工大学 | Preparation method of functionalized plant fiber plaster material |
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Effective date of registration: 20200325 Address after: GCL road Taicang Jiangsu province 215433 city port Suzhou Port Development Zone No. 2 Patentee after: BNBM Taicang Co.,Ltd. Address before: 102208, Beijing Changping District Huilongguan West Street, 118 dragon Crown Property Building Patentee before: BEIJING NEW BUILDING MATERIALS PLC |
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Address after: 215433 No. 2, GCL Middle Road, Taicang Port Development Zone, Suzhou, Jiangsu Patentee after: Beixin building materials (Suzhou) Co.,Ltd. Address before: 215433 No. 2, GCL Middle Road, Taicang Port Development Zone, Suzhou, Jiangsu Patentee before: BNBM Taicang Co.,Ltd. |