CN105364306A - Laser welding robot - Google Patents

Laser welding robot Download PDF

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Publication number
CN105364306A
CN105364306A CN201510910939.6A CN201510910939A CN105364306A CN 105364306 A CN105364306 A CN 105364306A CN 201510910939 A CN201510910939 A CN 201510910939A CN 105364306 A CN105364306 A CN 105364306A
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CN
China
Prior art keywords
laser
laser welding
electromagnet
welding robot
nozzle
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510910939.6A
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Chinese (zh)
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CN105364306B (en
Inventor
祝源成
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHONGQING LEIBAO LASER INTELLIGENT ROBOT MANUFACTURING Co Ltd
Original Assignee
CHONGQING LEIBAO LASER INTELLIGENT ROBOT MANUFACTURING Co Ltd
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Priority to CN201510910939.6A priority Critical patent/CN105364306B/en
Publication of CN105364306A publication Critical patent/CN105364306A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/0869Devices involving movement of the laser head in at least one axial direction
    • B23K26/0876Devices involving movement of the laser head in at least one axial direction in at least two axial directions
    • B23K26/0884Devices involving movement of the laser head in at least one axial direction in at least two axial directions in at least in three axial directions, e.g. manipulators, robots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention belongs to the field of plate welding instruments, and specifically discloses a laser welding robot. The laser welding robot comprises a laser welding head and a control panel located on an auxiliary rotating shaft; the laser welding head comprises a laser nozzle and a circular swinging drum; the laser nozzle is located within the circular swinging drum; four evenly distributed electromagnets are arranged on an inner wall of the circular swinging drum in the same circumference; the electromagnets are electrically connected with the control panel; the four electromagnets form an annular cavity; an annular magnet is mounted on a tail of the laser nozzle and located within the annular cavity. The laser welding robot has the characteristic of relatively low energy consumption when a tiny straight joint is welded.

Description

A kind of laser welding robot
Technical field
The present invention relates to sheet material welding instrument field, be specifically related to a kind of laser welding robot.
Background technology
Welding is the process of a kind of necessity in modern mechanical manufacturing industry, is used widely in automobile making.Along with the progress of science and technology, the Welding Problems of clad steel sheet, light metal material proposes new challenge to Automobile Welding.Robot in Automobile Welding process and automatic laser solder technology make Automobile Welding looks greatly take on a new look.The develop rapidly of auto industry, makes laser welding technology open the New Times of Automobile Welding.
Different from spot-welding technology traditional at present, the molecule that laser weld can reach between two block plates combines, and the steel plate hardness after popular welding is exactly equivalent to a monoblock steel plate, thus bus body strength is promoted 30%, equally greatly promoting in conjunction with precision of vehicle body.Certainly, the actual use meaning of laser weld is also not only in this.In general, from the torsional motion test vehicle body that can convert thousands of times per minute to that jolts on ground when vehicle is advanced on road, if vehicle body is in conjunction with precision, insufficient strength, light then in car frequent, the noise of abnormal sound large, serious may cause being arranged on parts on vehicle as the damage of gearbox, front-rear axle or vehicle body fracture.The spot welding that laser weld is relatively traditional as can be seen here has greater significance.
At present, in order to better improve automobile metal plate work welding efficiency normally laser welding robot sheet metal component is welded.It is large that laser welding robot has the radius of gyration, the feature that the welding free degree is large, is widely used.Laser welding robot is mainly made up of base, main rotary electric machine, main rotary shaft, secondary rotary electric machine and secondary turning cylinder etc. usually, base is connected by main rotary electric machine with main rotary shaft, main rotary shaft is connected by secondary rotary electric machine with secondary turning cylinder, the free end of secondary turning cylinder is provided with laser welding system, and laser welding system is connected by micro servo motor with secondary turning cylinder.Because the laser welding system on existing laser welding robot is all rotate synthesis by a series of revolution, but some panel beatings to be carried out to small straight line welding very difficult, need robot to do a series of resultant motion, consume energy very much.
Now need as can be seen here to design a kind of laser welding robot for small straight line seam welding.
Summary of the invention
The object of the present invention is to provide a kind of laser welding robot less for small straight line seam welding power consumption.
For achieving the above object, base case of the present invention is: a kind of laser welding robot, comprise laser welding system and be positioned at the control panel on secondary turning cylinder, described laser welding system comprises laser nozzle and circular swing tube, described laser nozzle is positioned at circular swing tube, described circular swing tube inwall same is circumferentially provided with four uniform electromagnet, electromagnet is electrically connected with control panel, four electromagnet form annular chamber, the afterbody of laser nozzle is provided with annular magnet, and annular magnet is positioned at annular chamber.
Operation principle and the advantage of this programme are: during for small straight line seam welding, and first start the machine people, and laser welding system is positioned at above weld seam.Then regulated the electrical current of coil on four electromagnet by control panel, and then reach the magnetic force of adjustment four electromagnet.When the magnetic force that annular magnet is subject to is uneven, annular magnet can move thereupon, and then reaches the object of laser nozzle movement.
The ingenious annular magnet that utilizes of this programme is in the magnetic field of four electromagnet formation, and when the field is changing, laser nozzle moves with annular magnet.During for small straight line seam welding, the magnetic force size of corresponding just right electromagnet only need be regulated can to realize laser nozzle rectilinear movement, not need robot to do complicated gyration synthesis, and then reach the object reducing energy consumption.In addition, the mobile accuracy due to laser nozzle mainly samples in the Current Control of control panel to electromagnet, and reduce the impact of corresponding part's machining errors on laser nozzle mobile accuracy, it is high that break-in improves welding precision.
Preferred version one: based on the preferred version of scheme, described electromagnet is provided with anti-collision air bag, and anti-collision air bag avoids operating personnel's maloperation to cause laser nozzle to strike on circular swing tube, affects the service life of laser nozzle.
Preferred version two: the preferably preferred version of: described electromagnet is provided with some coilings electricity circle, this coiling electricity circle is electrically connected with control panel.Can magnetic field be formed after the energising of coiling electricity circle, by coiling electricity circle, small correction be carried out to the movement of annular magnet, and then improve the precision of laser nozzle movement.
Preferred version three: the preferably preferred version of two: afterbody and the annular magnet of described laser nozzle are fixed by expansion sleeve.Expansion sleeve is convenient to the fixing of laser nozzle and annular magnet, when laser nozzle need repairing change time, facilitate laser nozzle to dismantle from annular magnet.
Preferred version four: the preferably preferred version of three: described expansion sleeve is rubber swelling cover, described electromagnet is lower arcs of recesses near the end of laser nozzle, and described coiling electricity circle is matrix distribution at electromagnet near the end of laser nozzle.When four electromagnet are energized simultaneously, a toroidal magnetic field can be formed, more have the motion utilizing adjustment ring shape magnet.Coiling electricity circle, in matrix distribution, reduces the turbulent flow in magnetic field, advantageously does rectilinear motion in annular magnet.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of laser welding robot's embodiment of the present invention;
Fig. 2 is the cross-sectional view of laser printhead in Fig. 1.
Detailed description of the invention
Below by detailed description of the invention, the present invention is further detailed explanation:
Reference numeral in Figure of description comprises: base 10, main rotary electric machine 20, main rotary shaft 30, secondary rotary electric machine 40, secondary turning cylinder 50, laser welding system 60, circular swing tube 61, electromagnet 62, control panel 63, anti-collision air bag 64, rubber swelling cover 65, coiling electricity circle 66, annular magnet 67, laser nozzle 68.
Embodiment is substantially as shown in Figures 1 and 2: laser welding robot, comprises base 10, main rotary electric machine 20, main rotary shaft 30, secondary rotary electric machine 40 and secondary turning cylinder 50.Base 10 is connected by main rotary electric machine 20 with main rotary shaft 30, and main rotary shaft 30 is connected by secondary rotary electric machine 40 with secondary turning cylinder 50.The control panel 63 that secondary turning cylinder 50 is provided with laser welding system 60 and is positioned on secondary turning cylinder 50.Laser welding system 60 comprises laser nozzle 68 and circular swing tube 61, laser nozzle 68 is positioned at circular swing tube 61, circular swing tube 61 inwall same is circumferentially provided with four uniform electromagnet 62, electromagnet 62 is electrically connected with control panel 63, four electromagnet 62 form annular chamber, the afterbody of laser nozzle 68 is provided with annular magnet 67, and annular magnet 67 is positioned at annular chamber.
Electromagnet 62 is lower arcs of recesses near the end of laser nozzle 68, electromagnet 62 is provided with anti-collision air bag 64 and the electricity of the coiling in matrix distribution circle 66 near the end of laser nozzle 68, and this coiling electricity circle 66 is electrically connected with control panel 63.The afterbody of laser nozzle 68 and annular magnet 67 overlap 65 by rubber swelling to be fixed.
During for small straight line seam welding, first start the machine people, by the motion of active rotation motor and secondary rotary electric machine 40, laser welding system 60 is positioned at above weld seam.Then regulated the electrical current of coil on four electromagnet 62 by control panel 63, and then reach the magnetic force of adjustment four electromagnet 62.When the magnetic force that annular magnet 67 is subject to is uneven, annular magnet 67 can move thereupon, and then reaches the object of laser nozzle 68 movement.
Such as, when now needing laser nozzle 68 to move up, regulate laser nozzle 68 upper and lower to electromagnet 62, make the suction of electromagnet 62 pairs of annular magnets 67 comparatively large, now annular magnet 67 can move up.When the current strength passed through by coil on adjustment power-on and power-off magnet 62 and frequency, realize the magnetic force size of upper and lower electromagnet 62 pairs of annular magnets 67, and then reach the speed regulating annular magnet 67 movement.
The ingenious annular magnet 67 that utilizes of this programme is in the magnetic field of four electromagnet 62 formation, and when the field is changing, laser nozzle 68 moves with annular magnet 67.During for small straight line seam welding, only the magnetic force size of corresponding just right electromagnet 62 need be regulated can to realize laser nozzle 68 and move linearly, not need robot to do complicated gyration synthesis, and then reach the object reducing energy consumption.In addition, the mobile accuracy due to laser nozzle 68 mainly samples the Current Control in control panel 63 pairs of electromagnet 62, and reduce the impact of corresponding part's machining errors on laser nozzle 68 mobile accuracy, it is high that break-in improves welding precision.
Above-described is only embodiments of the invention, and in scheme, the general knowledge such as known concrete structure and characteristic does not do too much description at this.Should be understood that; for a person skilled in the art, under the prerequisite not departing from structure of the present invention, some distortion and improvement can also be made; these also should be considered as protection scope of the present invention, and these all can not affect effect of the invention process and practical applicability.The protection domain that this application claims should be as the criterion with the content of its claim, and the detailed description of the invention in description etc. record the content that may be used for explaining claim.

Claims (5)

1. a laser welding robot, comprise laser welding system and be positioned at the control panel on secondary turning cylinder, it is characterized in that, described laser welding system comprises laser nozzle and circular swing tube, and described laser nozzle is positioned at circular swing tube, and described circular swing tube inwall same is circumferentially provided with four uniform electromagnet, electromagnet is electrically connected with control panel, four electromagnet form annular chamber, and the afterbody of laser nozzle is provided with annular magnet, and annular magnet is positioned at annular chamber.
2. laser welding robot according to claim 1, is characterized in that, described electromagnet is provided with anti-collision air bag.
3. laser welding robot according to claim 2, is characterized in that, described electromagnet is provided with some coilings electricity circle, and this coiling electricity circle is electrically connected with control panel.
4. laser welding robot according to claim 3, is characterized in that, afterbody and the annular magnet of described laser nozzle are fixed by expansion sleeve.
5. laser welding robot according to claim 4, is characterized in that, described expansion sleeve is rubber swelling cover, and described electromagnet is lower arcs of recesses near the end of laser nozzle, and described coiling electricity circle is matrix distribution at electromagnet near the end of laser nozzle.
CN201510910939.6A 2015-12-10 2015-12-10 A kind of laser welding robot Active CN105364306B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510910939.6A CN105364306B (en) 2015-12-10 2015-12-10 A kind of laser welding robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510910939.6A CN105364306B (en) 2015-12-10 2015-12-10 A kind of laser welding robot

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CN105364306A true CN105364306A (en) 2016-03-02
CN105364306B CN105364306B (en) 2017-06-13

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111702308A (en) * 2020-07-03 2020-09-25 湘潭大学 Method for stepless position adjustment of direct-current magnetic control welding gun
CN113245704A (en) * 2021-07-07 2021-08-13 苏州迅镭激光科技有限公司 Motor stator laser welding method and welding device
CN113518669A (en) * 2019-03-20 2021-10-19 艾克赛尔工业公司 System for moving a product application nozzle
CN113751879A (en) * 2021-09-30 2021-12-07 广东韶钢松山股份有限公司 Drawing sample flash cleaning device and method
CN116214027A (en) * 2023-05-06 2023-06-06 河北华洋精工机械制造有限公司 L-shaped industrial robot for welding and cutting

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000326162A (en) * 1999-05-24 2000-11-28 Sumitomo Heavy Ind Ltd Multi-degree of freedom machining stage device
CN102307697A (en) * 2009-03-13 2012-01-04 日产自动车株式会社 Laser welding apparatus
CN102424971A (en) * 2011-12-21 2012-04-25 西安铂力特激光成形技术有限公司 Rapid laser repair method and device for defect of aluminum alloy guide blade
CN202984915U (en) * 2012-12-25 2013-06-12 广东潮宏基实业股份有限公司 Laser seamless welding machine for precious metal products
JP2013200487A (en) * 2012-03-26 2013-10-03 Hitachi Via Mechanics Ltd Galvano scanner and laser processing apparatus
CN204053246U (en) * 2014-09-17 2014-12-31 沈阳工业大学 Electromagnetic Drive permanent magnetism self-replaced type laser cutting head

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000326162A (en) * 1999-05-24 2000-11-28 Sumitomo Heavy Ind Ltd Multi-degree of freedom machining stage device
CN102307697A (en) * 2009-03-13 2012-01-04 日产自动车株式会社 Laser welding apparatus
CN102424971A (en) * 2011-12-21 2012-04-25 西安铂力特激光成形技术有限公司 Rapid laser repair method and device for defect of aluminum alloy guide blade
JP2013200487A (en) * 2012-03-26 2013-10-03 Hitachi Via Mechanics Ltd Galvano scanner and laser processing apparatus
CN202984915U (en) * 2012-12-25 2013-06-12 广东潮宏基实业股份有限公司 Laser seamless welding machine for precious metal products
CN204053246U (en) * 2014-09-17 2014-12-31 沈阳工业大学 Electromagnetic Drive permanent magnetism self-replaced type laser cutting head

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113518669A (en) * 2019-03-20 2021-10-19 艾克赛尔工业公司 System for moving a product application nozzle
US20220168760A1 (en) * 2019-03-20 2022-06-02 Exel Industries System for moving a product application nozzle
CN111702308A (en) * 2020-07-03 2020-09-25 湘潭大学 Method for stepless position adjustment of direct-current magnetic control welding gun
CN111702308B (en) * 2020-07-03 2022-03-25 湘潭大学 Method for stepless position adjustment of direct-current magnetic control welding gun
CN113245704A (en) * 2021-07-07 2021-08-13 苏州迅镭激光科技有限公司 Motor stator laser welding method and welding device
CN113245704B (en) * 2021-07-07 2022-03-15 苏州迅镭激光科技有限公司 Welding method of motor stator laser welding device
CN113751879A (en) * 2021-09-30 2021-12-07 广东韶钢松山股份有限公司 Drawing sample flash cleaning device and method
CN113751879B (en) * 2021-09-30 2023-10-20 广东韶钢松山股份有限公司 Device and method for cleaning flash of drawing sample
CN116214027A (en) * 2023-05-06 2023-06-06 河北华洋精工机械制造有限公司 L-shaped industrial robot for welding and cutting

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