CN105356637A - Evaporative cooling structure of motor rotor - Google Patents

Evaporative cooling structure of motor rotor Download PDF

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Publication number
CN105356637A
CN105356637A CN201510907727.2A CN201510907727A CN105356637A CN 105356637 A CN105356637 A CN 105356637A CN 201510907727 A CN201510907727 A CN 201510907727A CN 105356637 A CN105356637 A CN 105356637A
Authority
CN
China
Prior art keywords
rotor
cooling
stator
tube connector
condenser
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510907727.2A
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Chinese (zh)
Inventor
胡思宁
李健
吴立华
董继勇
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Nanjing Cigu Technology Co Ltd
Original Assignee
Nanjing Cigu Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing Cigu Technology Co Ltd filed Critical Nanjing Cigu Technology Co Ltd
Priority to CN201510907727.2A priority Critical patent/CN105356637A/en
Publication of CN105356637A publication Critical patent/CN105356637A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/32Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • H02K9/20Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil wherein the cooling medium vaporises within the machine casing

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

The invention discloses an evaporative cooling structure of a motor rotor. The evaporative cooling structure includes an enclosure, a rotor and a stator, the stator is arranged in an inner cavity of the enclosure, the rotor is rotatably arranged in the stator, upper and lower ends of the rotor stretch out of the enclosure, and the evaporative cooling structure also includes a condenser, a cooling liquid box, a pump, a heat exchanger, a current limiter, a spray pipe, a steam collector, a cooling water jacket and a connecting pipe, a through hole is arranged in an axis direction of the rotor, the spray pipe is sleeved on the top of the through hole and is connected with the current limiter through the connecting pipe, the steam collector is sleeved on a bottom outer wall of the rotor and is connected with the condenser through the connecting pipe, the condenser is connected with the cooling liquid box through the connecting pipe, the cooling liquid box and the current limiter are connected with the heat exchanger through the connecting pipe, the cooling water jacket is arranged on an enclosure side wall, a liquid inlet of the cooling water jacket is connected with the cooling liquid box through the pump, and a liquid outlet is connected with the current limiter through the connecting pipe.

Description

A kind of evaporation cooling construction of rotor
Technical field:
The present invention relates to a kind of evaporation cooling construction of rotor, it belongs to technical field of motors.
Background technology:
Compared with conventional motors, high-speed electric expreess locomotive has that volume is little, power advantages of higher, but also therefore causes that high-speed electric expreess locomotive heating is high, the problem of heat radiation difficulty, and heating and heat dissipation problem along with the rotating speed of high-speed electric expreess locomotive and the raising of power remarkable all the more.And, in high-speed electric expreess locomotive because rotor surface area is little, be again moving component, its heat dissipation problem is more serious than stator.For magneto, more easily cause the risk that rotor permanent magnet high temperature demagnetizes.
The cooling of current high-speed electric expreess locomotive adopts air-cooled and liquid cooling mode mostly, but their cooling effect all shows slightly inadequate compared to the caloric value of high-speed high-power motor.Vapor cooling system utilizes during liquid gasification inhales thermal property in a large number, can greatly improve unit are heat exchange amount and can direct cooled rotor surface, there is the advantage that air-cooled and liquid cooling is incomparable.
But traditional rotor vapor cooling system directly liquid is sprayed onto rotor surface, becomes no longer suitable gradually when rotor linear resonance surface velocity is more and more higher.With root diameter be rotating speed is the high-speed permanent magnetic magnetic suspension motor of 20000rpm is example, can calculate its linear resonance surface velocity and reach 125.6m/s, surperficial centripetal acceleration 26292G.When relative velocity more than 100m/s, centrifugal acceleration more than 20,000 times of gravity, the time of contact of liquid and rotor surface is negligible, and rotor surface can not keep moistening.Can knowing that the heat major part of rotor is by going out with the heat convection and radiant heat transfer of steam thus, only having small part to be taken away by the evaporation of surface liquid.
It is generally acknowledged in engineering that heat exchanger surface only has 30 ~ 300W/m to the heat exchange coefficient of steam 2k, and the heat exchange coefficient > 3000W/m that moisture film seethes with excitement at heat exchanger surface 2k, both differ by more than an order of magnitude.Therefore the transpiration-cooled method of rotor surface is more and more not enough for the Modern High-Speed motor that rotating speed is more and more higher, must find better cooling means.Meanwhile, because in rotor surface evaporation mode, cooling fluid can be splashed away from rotor surface, all be cooled liquid and steam of all parts of motor internal infiltrates, so the insulation of part in motor, resist chemical, anti-corrosion require all very high, casing also must be accomplished airtight.But the high-speed electric expreess locomotive shaft seal place linear velocity in upper example is also close to 100m/s, be difficult to the reliability ensureing sealing.
Therefore, necessary the deficiency solving prior art is improved to prior art.
Summary of the invention:
The present invention is the evaporation cooling construction providing a kind of rotor in order to solve above-mentioned prior art Problems existing.
The technical solution adopted in the present invention has: a kind of evaporation cooling construction of rotor, comprise casing, rotor and stator, described stator is located in the inner chamber of casing, rotor turns is located in stator, and the two ends up and down of rotor stretch in outside casing respectively, also comprise condenser, tank for coolant, pump, heat exchanger, flow restricter, jet pipe, steam accumulator, cooling jacket and tube connector, the axis direction of described rotor is provided with through hole, jet pipe is sheathed on through hole top, and jet pipe is connected with flow restricter by tube connector, steam accumulator is sheathed on the bottom outer wall of rotor, and steam accumulator is connected with condenser by tube connector, condenser is connected with tank for coolant by tube connector, tank for coolant is connected with heat exchanger respectively by tube connector with flow restricter, described cooling jacket is arranged on chassis sidewall, and the inlet of cooling jacket is connected with tank for coolant by pump, liquid outlet is connected with flow restricter by tube connector.
Further, the sidewall of described casing is provided with the cooling bath for installing cooling jacket.
Further, described cooling bath ringwise or spirality or snakelike.
The present invention has following beneficial effect:
1) the present invention is provided with through hole on rotor, and the linear resonance surface velocity of cooling fluid in this through hole is low, can form outstanding boiling heat transfer condition, greatly improve cooling effect, and linear resonance surface velocity is low on hole wall, easily realizes sealing;
2) when in the present invention, stator is by liquid cooling mode, other parts of motor can contact cooling fluid, and then reduce electrical machine insulation and anticorrosive grade.
Accompanying drawing illustrates:
Fig. 1 is structure chart of the present invention.
Wherein:
1-casing; 2-rotor; 3-stator; 4-condenser; 5-tank for coolant; 6-pump; 7-heat exchanger; 8-flow restricter; 9-jet pipe; 10-steam accumulator; 11-cooling jacket; 21-through hole.
Embodiment:
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Please refer to shown in Fig. 1, the evaporation cooling construction of rotor of the present invention, comprise casing 1, rotor 2, stator 3, condenser 4, tank for coolant 5, pump 6, heat exchanger 7, flow restricter 8, jet pipe 9, steam accumulator 10, cooling jacket 11 and tube connector, wherein stator 3 is located in the inner chamber of casing 1, rotor 2 rotates and is arranged in stator 3, and the two ends up and down of rotor 2 stretch in outside casing 1 respectively, through hole 21 on the axis direction of rotor 2, jet pipe 9 is sheathed on the top of this through hole 21, and jet pipe 9 is connected with flow restricter 8 by tube connector.Steam accumulator 10 is sheathed on the bottom outer wall of rotor 2, and steam accumulator 10 is connected with condenser 4 by tube connector, and condenser 4 is connected with tank for coolant 5 by tube connector.Tank for coolant 5 is connected with heat exchanger 7 respectively by tube connector with flow restricter 8.Cooling jacket 11 is arranged on the sidewall of casing 1, and the inlet of cooling jacket 11 is connected by the outlet end of tube connector with pump 6, and the liquid feeding end of pump 6 is connected with tank for coolant 5 by tube connector, and the liquid outlet of cooling jacket 11 is connected with flow restricter 8 by tube connector.
The present invention is the cooling effect increasing cooling jacket 11 pairs of casings 1, and the sidewall of casing 1 is provided with the cooling bath for installing cooling jacket 11.This cooling bath can ringwise or spirality or snakelike.
With the root diameter in background technology be rotating speed is the high-speed permanent magnetic magnetic suspension motor of 20000rpm is example, cooling fluid is injected in the through hole 21 (aperture φ 30) of rotor 2, the linear velocity of hole wall is 31.4m/s, centrifugal acceleration is 6573G.Because relative velocity is lower, the hole wall frictional heating of cooling fluid and through hole 21 is also lower; Simultaneously cooling fluid can form thin and uniform liquid film under the centrifugal acceleration effect of more than 6,000 times of gravity on hole wall, and steam collects from the center of trend through hole and discharged by bottom, thus forms outstanding tube wall surface boiling heat transfer condition.Because the efficiency of boiling heat transfer is higher than gas surface heat exchanging more than 10 times, although so built-in transpiration-cooled heat exchange area only has 1/4 of surface evaporation heat exchange, actual heat exchange amount can be high 3 ~ 5 times.Simultaneously due to the linear velocity of the through-hole wall of rotor 2 only have 1/4 of surface, girth also only has 1/4, so more easily realize good sealing, as long as use conventional contact sealing just can ensure sealing effectiveness.
The cooling of stator 3 realizes liquid cooling by the cooling jacket 11 on casing 1.The through hole 21 being all closed in rotor 2 due to cooling liquid and steam is inner, so other parts in motor can not touch cooling fluid, insulation and anticorrosive grade also can correspondingly reduce.
Except above-mentioned liquid cooling structure, the cooling of stator also can continue to use the vapor cooling system identical with rotor surface Steaming structure.Now in motor, part still needs higher insulation and anticorrosive grade, but stator cooling effect is better than liquid cooling.High-speed electric expreess locomotive is when the built-in evaporation cooling construction of use rotor, and the external structure of cooling system is identical with surface evaporation mode.Now it should be noted that the cooling liquid injected to internal rotor can not be too much, in case be full of rotor inner hole completely and deface boiling heat transfer condition, therefore need to increase flow restricter to regulate the flow of cooling fluid.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, can also make some improvement under the premise without departing from the principles of the invention, and these improvement also should be considered as protection scope of the present invention.

Claims (3)

1. the evaporation cooling construction of a rotor, comprise casing (1), rotor (2) and stator (3), described stator (3) is located in the inner chamber of casing (1), rotor (2) rotates to be located in stator (3), and the two ends up and down of rotor (2) stretch in casing (1) outward respectively, it is characterized in that: also comprise condenser (4), tank for coolant (5), pump (6), heat exchanger (7), flow restricter (8), jet pipe (9), steam accumulator (10), cooling jacket (11) and tube connector, the axis direction of described rotor (2) is provided with through hole (21), jet pipe (9) is sheathed on through hole (21) top, and jet pipe (9) is connected with flow restricter (8) by tube connector, steam accumulator (10) is sheathed on the bottom outer wall of rotor (2), and steam accumulator (10) is connected with condenser (4) by tube connector, condenser (4) is connected with tank for coolant (5) by tube connector, tank for coolant (5) is connected with heat exchanger (7) respectively by tube connector with flow restricter (8), described cooling jacket (11) is arranged on casing (1) sidewall, and the inlet of cooling jacket (11) is connected with tank for coolant (5) by pump (6), liquid outlet is connected with flow restricter (8) by tube connector.
2. the evaporation cooling construction of rotor as claimed in claim 1, is characterized in that: the sidewall of described casing (1) is provided with the cooling bath for installing cooling jacket (11).
3. the evaporation cooling construction of rotor as claimed in claim 2, is characterized in that: described cooling bath ringwise or spirality or snakelike.
CN201510907727.2A 2015-12-09 2015-12-09 Evaporative cooling structure of motor rotor Pending CN105356637A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510907727.2A CN105356637A (en) 2015-12-09 2015-12-09 Evaporative cooling structure of motor rotor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510907727.2A CN105356637A (en) 2015-12-09 2015-12-09 Evaporative cooling structure of motor rotor

Publications (1)

Publication Number Publication Date
CN105356637A true CN105356637A (en) 2016-02-24

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106374660A (en) * 2016-09-26 2017-02-01 南京磁谷科技有限公司 Rotor return air cooling structure of magnetic suspension motor with isolated rotor
CN108975724A (en) * 2018-08-23 2018-12-11 福莱特玻璃集团股份有限公司 A kind of horizontal evaporation device for on-line coating glass production
CN109194033A (en) * 2018-10-30 2019-01-11 常康华 A kind of high efficiency and heat radiation motor
CN109309421A (en) * 2017-07-27 2019-02-05 劳斯莱斯有限公司 Motor device
FR3106943A1 (en) 2020-02-05 2021-08-06 Leviathan Dynamics ROTOR COOLING DEVICE AND ROTATING MACHINE INCLUDING IT
CN113472112A (en) * 2021-08-05 2021-10-01 威海西立电子有限公司 Rotor cooling method and system

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1322289A (en) * 1998-10-09 2001-11-14 美国标准公司 Oil-free liquid chiller
CN101640452A (en) * 2009-08-24 2010-02-03 中国科学院电工研究所 Liquid supplying and draining device of evaporating and cooling system of water wheel generator stator
CN102497049A (en) * 2011-11-28 2012-06-13 中国科学院电工研究所 Stator evaporative cooling device
CN202405952U (en) * 2011-11-29 2012-08-29 上海海光电机有限公司 Motor with cooling system
CN102820738A (en) * 2012-08-17 2012-12-12 中国科学院电工研究所 Spray type motor stator evaporative cooling system
CN103765735A (en) * 2011-09-20 2014-04-30 日立建机株式会社 Generator motor and electric vehicle using same
CN205195458U (en) * 2015-12-09 2016-04-27 南京磁谷科技有限公司 Electric motor rotor's evaporation cooling structure

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1322289A (en) * 1998-10-09 2001-11-14 美国标准公司 Oil-free liquid chiller
CN101640452A (en) * 2009-08-24 2010-02-03 中国科学院电工研究所 Liquid supplying and draining device of evaporating and cooling system of water wheel generator stator
CN103765735A (en) * 2011-09-20 2014-04-30 日立建机株式会社 Generator motor and electric vehicle using same
CN102497049A (en) * 2011-11-28 2012-06-13 中国科学院电工研究所 Stator evaporative cooling device
CN202405952U (en) * 2011-11-29 2012-08-29 上海海光电机有限公司 Motor with cooling system
CN102820738A (en) * 2012-08-17 2012-12-12 中国科学院电工研究所 Spray type motor stator evaporative cooling system
CN205195458U (en) * 2015-12-09 2016-04-27 南京磁谷科技有限公司 Electric motor rotor's evaporation cooling structure

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106374660A (en) * 2016-09-26 2017-02-01 南京磁谷科技有限公司 Rotor return air cooling structure of magnetic suspension motor with isolated rotor
CN109309421A (en) * 2017-07-27 2019-02-05 劳斯莱斯有限公司 Motor device
CN108975724A (en) * 2018-08-23 2018-12-11 福莱特玻璃集团股份有限公司 A kind of horizontal evaporation device for on-line coating glass production
CN109194033A (en) * 2018-10-30 2019-01-11 常康华 A kind of high efficiency and heat radiation motor
FR3106943A1 (en) 2020-02-05 2021-08-06 Leviathan Dynamics ROTOR COOLING DEVICE AND ROTATING MACHINE INCLUDING IT
WO2021156470A1 (en) * 2020-02-05 2021-08-12 Leviathan Dynamics Rotor-cooling device and rotating machine comprising same
CN113472112A (en) * 2021-08-05 2021-10-01 威海西立电子有限公司 Rotor cooling method and system

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Application publication date: 20160224